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Lower Leg Installation

Install the rebound damper knob. Refer to your pre-service recorded

rebound setting to adjust the rebound.

Refer to your pre-service recorded settings to pressurize your air spring, or

use the air chart on the fork's lower leg and pressurize the air spring.

You may see a drop in the indicated air pressure on the pump gauge while
filling the air spring; this is normal. Continue to fill the air spring to the
recommended air pressure.

Install the air valve cap onto the air spring top cap.

Clean the entire fork.

This concludes the service of your RockShox

Bluto

™

& Reba

suspension forks.

For Remote user manuals, please visit

www.sram.com/service.

Содержание Bluto

Страница 1: ...GEN0000000005114 Rev C 2017 SRAM LLC 2017 2018 REBA and Bluto s e r v i c e m a n u a l...

Страница 2: ...o entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure LIMITATIONS OF LIABILITY To the extent allowed by loc...

Страница 3: ...G REMOVAL 10 50 200 HOUR SERVICE LOWER LEG REMOVAL 10 50 HOUR SERVICE LOWER LEG SERVICE 12 200 HOUR SERVICE LOWER LEG SEAL SERVICE 13 SOLO AIR SPRING SERVICE 15 TRAVEL CHANGE ADJUSTMENT OPTIONAL 15 SO...

Страница 4: ...SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing RockShox products Protect yourself Wear your safety gear...

Страница 5: ...p collar Spool Floating seal head Aluminum support washer Wavy washer Air shaft guide Retaining ring Retaining ring Jounce bottom out bumper Crush washer Bottom bolt Rebound adjuster Bottom bolt Crush...

Страница 6: ...itional information about RockShox remotes user manuals are available at www sram com service Clean the exterior of the product with mild soap and water to avoid contamination of internal sealing part...

Страница 7: ...icycle Tools Bicycle work stand Downhill tire lever Shock Pump Common Tools 1 5 2 2 5 5 and 8 mm hex wrenches 1 5 2 2 5 and 5 mm hex bit sockets 10 mm open end wrench 24 mm socket Cassette lockring to...

Страница 8: ...n Restores small bump sensitivity Restores damping performance R e c o r d Y o u r S e t t i n g s Use the charts below to record your fork settings to return your fork to its pre service settings Rec...

Страница 9: ...l pressure is removed from the fork before proceeding Failure to do so can result in injury and or damage to the fork Wear safety glasses Remove the rebound adjuster knob Rebound knob shape and length...

Страница 10: ...e upper tube or if oil does not drain from either side the press fit of the shaft s into the lower leg may still be engaged Reinstall the bottom bolts 2 to 3 turns and repeat the previous step NOTICE...

Страница 11: ...y the foam rings with isopropyl alcohol and clean them with a rag Soak the foam rings in suspension oil Clean the inside and outside of the lower leg Clean the wiper seals Install the foam rings under...

Страница 12: ...to remove the seal Repeat on the other side Discard the wiper seals NOTICE Keep the lower leg stable Do not allow the lower leg to twist in opposite directions compress toward each other or be pulled...

Страница 13: ...leg until the seal surface is flush with the top of the lower leg Repeat on the other side NOTICE Only press the wiper seal into the lower leg until it is flush with the top surface of the lower leg a...

Страница 14: ...o m l e s s T o k e n O p t i o n a l I n s t a l l a t i o n Bottomless Tokens can be added to or removed from the air top cap to fine tune the bottomout feel and spring curve Bottomless Tokens reduc...

Страница 15: ...tter when servicing Reba forks No other grease is approved for use When replacing seals and o rings use your fingers or a pick to remove the seal or o ring Spray isopropyl alcohol on each part and cle...

Страница 16: ...large retaining ring pliers into the eyelets of the retaining ring Press firmly on the pliers to push the air shaft guide into the upper tube enough to compress and remove the retaining ring NOTICE S...

Страница 17: ...r Spring Service Clean the inside and outside of the upper tube Inspect the inside and outside of the upper tube for damage Remove the seal head assembly from the air shaft Clean the air shaft assembl...

Страница 18: ...ension pin hole on the air piston Install the top out bumper cone onto the air piston NOTICE If the tension pin is protruding or not centered replace the air piston assembly and inspect the inside of...

Страница 19: ...and air shaft guide in that order onto the air shaft Push the air shaft and seal head assembly into the bottom of the upper tube Orient the washers so that the aluminum support washer goes into the up...

Страница 20: ...de of the seal head tab The tab of the air shaft guide should be positioned between the retaining ring eyelets NOTICE Do not scratch the air spring shaft Scratches on the air shaft will allow air to b...

Страница 21: ...to the open position Remove the retention screw cable spool and cable Loosen the remote cable stop collar clamping bolt Remove the cable stop collar Loosen the compression damper top cap Remove the co...

Страница 22: ...Install a new o ring Remove the compression damper piston o ring Apply grease to the new o ring and install it RCT3 Install a new glide ring on the compression damper piston Pour the suspension oil in...

Страница 23: ...contact the shaft Scratches on the shaft will allow fluid to bypass the seal head into the lower leg Scratches can result in reduced damper performance Remove the rebound damper and seal head Clean th...

Страница 24: ...n the seal head Remove the glide ring from the piston and install a new glide ring Install the seal head on the damper shaft Insert the rebound damper piston into the bottom of the upper tube at an an...

Страница 25: ...ring into the upper tube groove NOTICE Do not scratch the rebound damper shaft Scratches will allow oil to leak into the lower leg resulting in reduced damper performance Confirm the retaining ring i...

Страница 26: ...in the open position A closed compression valve will restrict oil flow during installation Install the compression damper into the upper tube Press down and rotate in a circular motion until the damp...

Страница 27: ...ighten the retention screw RL Remote Install the cable stop collar Tighten the cable stop collar Install the bottom spool with the grooves up Install the cable spool top so the indicator dot on the ca...

Страница 28: ...actory Do not apply extra grease to seals that already have grease on them Install the lower leg onto the upper tube enough to engage the upper bushing with the upper tube NOTICE Make sure both wiper...

Страница 29: ...and damper shaft are visible through the lower leg bolt holes 200 hour service only Use a pick and needle nose pliers to remove the old crush washers from each bottom bolt Hold the crush washer with...

Страница 30: ...rk s lower leg and pressurize the air spring You may see a drop in the indicated air pressure on the pump gauge while filling the air spring this is normal Continue to fill the air spring to the recom...

Страница 31: ...This publication includes trademarks and registered trademarks of the following company Liquid O Ring is a registered trade name of Oil Center Research Inc...

Страница 32: ...8 Chung Shan Road Shen Kang Hsiang Taichung City Taiwan R O C WORLD HEADQUARTERS SRAM LLC 1000 W Fulton Market 4th Floor Chicago Illinois 60607 USA EUROPEAN HEADQUARTERS SRAM Europe Paasbosweg 14 16 3...

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