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Operating and maintenance manual

Identification number: vo . . . . .

Serial number: . . . . . . . . . . . . .

Type

CityJet

Year of manufacture: . . . .

Manufacturer:

Rioned

Centaurusweg 45
5015 TC Tilburg
P.O. Box 5070
NL-5004 EB Tilburg

Tel. no.: +31 13-5479100
E-mail: [email protected]
Internet: www.rioned.com

For information about adjustments, maintenance or repairs not contained in this user manual, contact
Rioned.

Original user manual

Publication date: 1/2/19

Version: 21

All rights reserved. No part of this publication may be reproduced and/or made public by means of
printing, photocopying, microfilm or any other means whatsoever without the prior written permission of
Rioned.

Rioned reserves the right to make changes to parts at any time, without providing prior or direct
notification to the buyer. The content of this user manual may also be changed without prior notification.

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Содержание CityJet

Страница 1: ...CityJet user manual...

Страница 2: ...s not contained in this user manual contact Rioned Original user manual Publication date 1 2 19 Version 21 All rights reserved No part of this publication may be reproduced and or made public by means...

Страница 3: ...s constructed and how it works in general This is followed by an overview of the most important safety aspects Then the best way to start up and operate the machine is explained The standard functions...

Страница 4: ...4...

Страница 5: ...mote control 42 4 4 3 Unblocking a sewer 43 4 4 4 Spray nozzle warning 43 4 4 5 Preparations for spraying 43 4 4 6 Starting spraying 44 4 4 7 Stopping spraying 45 4 4 8 Handling the high pressure hose...

Страница 6: ...000 hours of operation or at least once a year 75 6 9 1 Change hydraulic oil 75 6 9 2 Clean suction valves of high pressure pump 75 6 9 3 Clean pressure valves of high pressure pump 76 6 9 4 Major sch...

Страница 7: ...y The warranty is void and your safety and that of people in the vicinity cannot be guaranteed if the operating and maintenance instructions are not followed or are not followed correctly The followin...

Страница 8: ...INTRODUCTION 8...

Страница 9: ...on the reel The machine consists of the following parts 1 High pressure hose on reel 2 Filling reel 3 Securing end of filling hose 4 Pump cover 5 Engine cover 6 Filling valve water tank 7 12 V connec...

Страница 10: ...DESCRIPTION AND PRINCIPLE OF OPERATION 10 1 6 2 3 4 5 12 13 11 10 7 8 9 8...

Страница 11: ...DESCRIPTION AND PRINCIPLE OF OPERATION 11 14 16 15 17...

Страница 12: ...DESCRIPTION AND PRINCIPLE OF OPERATION 12 24 26 25 27 28 23 18 19 20 22 21 31 30 29 32...

Страница 13: ...14 This valve regulates the supply of water to the high pressure hose If the Riomote control option is installed the high pressure valve is always open The water supply is then controlled by the valve...

Страница 14: ...ensures that the high pressure hose rolls off the reel smoothly It is operated as follows 1 Press the button on the swivel arm latch Swivel arm latch releases 2 Swing the swivel arm to the desired pos...

Страница 15: ...sure valve 14 Move the lever up to open the high pressure valve Move the lever down to close the high pressure valve The following are included as standard with the machine 1 Two nozzles for unblockin...

Страница 16: ...ob You can also use the eControl to control a number of options The status is always shown on the display of the eControl 3 Two open end spanners for tightening and loosening the spray gun 4 This user...

Страница 17: ...unction icons 39 Tachometer 40 Tachometer pointer 41 Iconeco mode 42 Pulsator icon 43 High pressure reel icon 44 Motor LED 45 Engine on off button 46 High pressure LED 47 High pressure on off button 4...

Страница 18: ...y shown in one of two states The navigation bullets represent the following from left to right The lightbar around the display is switched off always grey by default BLUE RED ORANGE GREEN The Riomote...

Страница 19: ...LE OF OPERATION 19 Inactive grey Active blue Depending on where you are in the menu one navigation bullet is visible or in a pop up all navigation bullets disappear Fault Home Pulsator Reel Hose count...

Страница 20: ...first navigation bullet Fault is only visible when a fault message is suppressed for example too little water in the water tank run dry Only then can you navigate to this bullet In other cases the bul...

Страница 21: ...visible when the relevant function is available on the machine For example you can only see electric reel operation when this option is installed If a function is not available the corresponding navig...

Страница 22: ...ay be shown in either of two ways inactive and active The pulsator is shown below as an example Inactive grey Active blue Depending on where you are in the menu one function is visible or in a pop up...

Страница 23: ...eter is active If the machine has an eco mode and that mode is active this is always shown by the eco symbol on the display This symbol is shown in the tachometer The tachometer is accessible in two w...

Страница 24: ...omote control may differ from those shown in this manual See the symbols on your remote control for the actual functions The functions of the buttons may also differ due to customer specific preferenc...

Страница 25: ...nto the key switch 2 Turn the key half a turn clockwise to position 2 The text Work Safe will now appear for two seconds The text Riomote Control ON is displayed continuously The lightbar flashes blue...

Страница 26: ...erything is working properly the engine will now be shut off WARNING If the engine does NOT shut off when the emergency stop button is pressed the machine may NOT be operated with the Riomote control...

Страница 27: ...ttons 1 Decrease speed 2 Increase speed 3 Stop spraying 4 Start spraying 5 Emergency stop START Button at bottom right Switch Riomote control on off After pressing the corresponding button the followi...

Страница 28: ...speed 2 Increase speed 3 Stop spraying 4 Start spraying 5 Stop engine 6 Start engine 7 Emergency stop START Button at bottom right Switch Riomote control on off After pressing the corresponding butto...

Страница 29: ...se speed 2 Increase speed 3 Stop spraying 4 Start spraying 5 Stop engine 6 Start engine 7 Reel in high pressure hose rocker switch up 8 Reel out high pressure hose rocker switch down 9 Emergency stop...

Страница 30: ...DESCRIPTION AND PRINCIPLE OF OPERATION 30 1 RPM decrease speed 2 RPM increase speed 3 Stop spraying 4 Start spraying 5 Stop engine 6 Start engine...

Страница 31: ...way that there is no danger to yourself your colleagues or the environment Observe the environmental regulations Prevent all electrical hazards 3 4 Dangers of non compliance with safety instructions...

Страница 32: ...special rules Do NOT use the machine in an explosive environment Rioned ONLY guarantees the safety when working with the machine if the machine is used as described in this user manual NEVER exceed t...

Страница 33: ...the instructions below Ensure that the emergency stop is ALWAYS easily accessible Use the emergency stop ONLY in the event of a dangerous situation or one that is likely to become dangerous Press the...

Страница 34: ...sions The numbers after the provisions and their location can be found in the section Design and principle of operation 3 17 2 Pressure regulator The pressure regulator ensures that the operating pres...

Страница 35: ...Hearing head and eye protection must be worn 2 Safety shoes with extra protection required 3 Reading the manual is mandatory 4 Safety gloves with wrist protection required 5 Protective workwear requi...

Страница 36: ...SAFETY 36...

Страница 37: ...e ALWAYS check the following before you drive off with your vehicle Is the high pressure hose completely rolled up Is the high pressure reel secured in the hose holder Is the high pressure hose secure...

Страница 38: ...ure pump hydraulic system oil tank and engine Top up as required Check that the water filter is clean Clean the filter if necessary Check that the high pressure valve is closed Check that the supply v...

Страница 39: ...pen the water tap Via the filling hose Connect the filling hose to a tap open the filling valve and open the water tap Through the fill opening on the water tank Through the fill opening the water tan...

Страница 40: ...ser to the blockage The maximum distance to the machine is up to 90 of the total length of the high pressure hose Risk at this workstation no supervision of the machine during one man operation 4 4 St...

Страница 41: ...ue with the next step 4 Press and hold the Engine on off button The engine is now started When the engine is running the engine LED is blue The text Engine ON is displayed for two seconds 5 Let the en...

Страница 42: ...rt the vehicle engine with the Riomote control in the following way 1 Insert the key into the key switch 2 Turn the key half a turn clockwise to position 2 The text Work Safe will now appear for two s...

Страница 43: ...nozzle and Blind nozzle 1 Attach the spray nozzle to the end of the high pressure hose as follows first fit the O ring to the threads of the high pressure hose 3 Now switch on the Riomote control The...

Страница 44: ...trol 3 Place the spray nozzle in the pipe to be cleaned 4 Open the high pressure valve at the high pressure reel manually 5 Turn the pressure regulator knob completely open clockwise 6 Start the engin...

Страница 45: ...button 4 HP on 11 channel 2 Press button 2 Increase speed 9 channel or button 6 Throttle up 11 channel The hose will now unwind and at the same time work its way into the clogged sewer 3 Check whether...

Страница 46: ...the spray site in the Introduction 4 5 2 Preparations for spraying 1 Attach the spray gun to the end of the high pressure hose as follows First fit the O ring to the threads of the high pressure hose...

Страница 47: ...ed 9 channel or button 5 Throttle down 11 channel to reduce the speed 4 5 4 Starting spraying Starting spraying with the spray gun 1 Turn the pressure regulator knob clockwise until the desired pressu...

Страница 48: ...during freezing temperatures Therefore ALWAYS take the following precautions before departure after you have finished your work 1 Open the drain valve for the water filter This will drain the water ta...

Страница 49: ...ough the high pressure hose to the reservoir or jerrycan The antifreeze can then be used again next time 4 Check that the antifreeze has not been diluted too much If the antifreeze is diluted too much...

Страница 50: ...OPERATION STANDARD FUNCTIONS 50...

Страница 51: ...The high pressure pump has three cylinders In normal use the three cylinders generate sequential pulses which produces a continuous flow When one of the three strokes is stopped this results in a puls...

Страница 52: ...elow Pulsator Press the navigation knob to activate the pulsator The icon will now light up Press the High pressure on off button See section Starting spraying Perform the following operations 1 Press...

Страница 53: ...icon lights up blue 4 Turn the navigation knob anticlockwise The text OFF is now shown below Pulsator 5 Press the navigation knob to deactivate the pulsator The pulsator icon now goes out The navigat...

Страница 54: ...sition rocker switch up 5 2 7 Stopping the pulsator with the Riomote control Set the PULSE rocker switch to the Pulsator OFF position rocker switch down The pulsator icon now goes out en the navigatio...

Страница 55: ...latch Location The electric swivel arm latch is located under the high pressure reel at the end of the first hose guide bracket Use 1 Press button A Swivel arm released 2 Swing the swivel arm to the d...

Страница 56: ...ing reel operation You may only operate the reels if there are no other people in the work area This is YOUR responsibility NOTE Water can still come out of the high pressure hose while reeling it in...

Страница 57: ...is how you wind the high pressure hose around the drum After use Advantages Use of the hose guide provides the following advantages improved work safety more freedom of movement no dirty hands the hig...

Страница 58: ...llowing operations to reel the high pressure hose in out 1 Press the navigation knob to activate the navigation menu 2 Turn the navigation knob clockwise and move the navigation bullet to the Reel pos...

Страница 59: ...se 6 Press the navigation knob to start reeling in or out The icon lights up when you press the navigation knob 7 Release the navigation knob to stop reeling in or out The icon disappears when you rel...

Страница 60: ...may be equipped with a mechanical freewheel locking option This allows you to set the high pressure reel to the freewheel or locked position Freewheel To manually reel out the high pressure hose move...

Страница 61: ...running 2 If not start the engine with the Riomote control see section Starting the engine with the Riomote control 3 Set the rocker switch to the Reel in high pressure hose position rocker switch up...

Страница 62: ...unt is in whole metres with a theoretical maximum deviation of one metre when the hose is tightly coiled 5 5 2 Activating the eControl 5 5 3 Switching the hose counter on and off The hose counter is s...

Страница 63: ...You can switch between metres and feet as follows 1 Select the management function see section Management function eControl You are now back on the home screen The hose counter is now set to feet inst...

Страница 64: ...water tank with surface water Principle of operation The water in the water tank is pumped through the suction venturi A vacuum forms in the suction venturi This vacuum draws in the surface water All...

Страница 65: ...lever of the high pressure valve to suction venturi The water tank is now filled with surface water Stopping suction Set the lever of the high pressure valve to the other position Stop the machine Di...

Страница 66: ...e eco mode icon lights up green 3 Turn the navigation knob anticlockwise to switch off eco mode 4 Press the navigation knob to deactivate eco mode The eco mode icon now goes out and the navigation bul...

Страница 67: ...comes out of the high pressure hose 5 8 4 ECO Stop This variant of the eco mode allows the engine to be stopped when spraying is stopped but NOT automatically restarted when spraying is restarted Stop...

Страница 68: ...on bullet will go out and the line under Management turns white Software version Press the navigation knob to display the menu with the software settings Press the navigation knob again to close this...

Страница 69: ...plays the following message after starting if periodic maintenance is required Press the navigation knob to clear the message You can now continue working with the machine The next time the machine is...

Страница 70: ...OPERATION EXTRA FUNCTIONS 70...

Страница 71: ...ne 6 2 Making changes to the machine You may ONLY make changes to the machine if you have received written authorization from Rioned The use of original replacement parts and Rioned approved accessori...

Страница 72: ...machine per period Check oil levels Before the work Clean water filter Before the work and when very dirty Check high pressure hose and other hoses Before the work Clean bodywork Weekly or when very d...

Страница 73: ...il Removal 1 Insert the key into the lock 2 Turn the key clockwise 3 Turn knob A a quarter turn to the right 4 Turn knob B a quarter turn to the left 5 Lift the cover slightly 6 Remove the cover Insta...

Страница 74: ...all the hoses and connections for leaks 6 5 4 Maintenance of remote control The remote control requires almost no maintenance but the following aspects require your attention Make sure the on off swi...

Страница 75: ...the spray gun is connected but the trigger is not pulled If the pressure gauge nevertheless shows a pressure reading there is leakage or the non return valve is dirty or damaged In that case do the fo...

Страница 76: ...valves of the high pressure pump once a year See accompanying annex for more information 6 9 4 Major scheduled maintenance Have Rioned technical service inspect and maintain the machine once a year T...

Страница 77: ...on Unlock the emergency stop by turning the button to the left or right You can then restart the machine see section Starting the engine with the eControl and Starting the engine with the Riomote cont...

Страница 78: ...changed Solution 1 Press the navigation knob to clear the message 2 Let the hydraulic oil cool down Work can continue when the hydraulic oil has cooled down sufficiently If the hydraulic oil level bec...

Страница 79: ...lowing message appears Consequences for systems 1 The engine high pressure pump vacuum system pulsator reel and or hose counter remain unchanged 2 The eco mode also remains unchanged Solution 1 Press...

Страница 80: ...ing Only available if the electronic water level control function is present If the water level is too high the following message appears Consequences for systems 1 The engine high pressure pump vacuu...

Страница 81: ...ve fuse 2 Restart engine 3 If the fuse blows again contact Rioned Battery voltage too low Charge the battery or replace the battery Air in fuel line Bleed air at engine Riomote control not switched on...

Страница 82: ...e machine run several minutes with the high pressure valve open 2 If the fault is not cleared contact Rioned Suction valves of high pressure pump seized 1 Carefully free the valves 2 Remove any lime s...

Страница 83: ...d connections for leaks 3 Replace defective components Spray nozzle restricted or worn 1 Stop machine 2 Check spray nozzle condition 3 Poke through nozzle holes or 4 Replace worn nozzle Pressure valve...

Страница 84: ...low Set higher operating pressure if possible Hydraulic system damaged Contact Rioned Fault Cause Solution No response with Riomote control switched on No power Charge battery of Riomote control Fit n...

Страница 85: ...Indications on Riomote control are good but functions are not performed Emergency stop pressed Turn button left or right to unlock emergency stop Receiver has no power 1 Check fuse 2 Replace any blown...

Страница 86: ...MALFUNCTIONS 86...

Страница 87: ...emergency stop 77 fault messages 77 navigation bullets 18 principle of operation 16 software version 68 electronic water level control 64 emergency stop UrbanCombi location 9 UrbanCombi use 33 enclos...

Страница 88: ...pressure regulator 34 cleaning 75 symbols 15 prohibited do not fasten levers and valves 33 do not work in explosive environments 32 substances which must not be sucked up 32 Protective covers 34 prot...

Страница 89: ...te control 46 starting engine with eControl 40 with remote control 42 swivel arm latch 13 T tachometer 23 technical specifications 95 temperature too high Coolant 79 Engine 77 Heat exchanger 77 hydrau...

Страница 90: ...90...

Страница 91: ...ATTACHMENTS 91 9 Attachments...

Страница 92: ...formity with the Machinery Directive 2006 42 EC complies with the provisions of the following other EC Directives 2014 30 EC complies with the harmonized European Standards NEN EN ISO 12100 2010 NEN E...

Страница 93: ...e C European approval number not yet available D Chassis number of the vehicle E Identification of the machine F Manufacturer s address details G Year of manufacture of the machine H Name of the machi...

Страница 94: ...he property of Rior B V Rioned and may not be reproduced without her consent nor given to third parties Sizes in mm Linear sizes except welding 0 150 0 5 150 2000 1 0 5 6 0 1 6 30 0 2 30 120 0 3 120 4...

Страница 95: ...p net intermittent 21 7 kW 29 5 hp continuous power Fuel Diesel Cooling Water cooled Mass m 110 kg Battery U I 12 V 45 A Oil 10W30 API SF CC or better P N 71002001030 Type Kubota V1505 Turbo Number of...

Страница 96: ...water temperature 60 C Oil type GX 80W90 P N 71002000090 Volume 3 5 l Type Speck P52 Number of cylinders 3 Number of valves 6 Maximum capacity See type plate Mass 54 kg Maximum water temperature 60 C...

Страница 97: ...no 31 13 5479100 E mail info rioned com Internet www rioned com AGENTS South Netherlands Cl ment Thobie Mobile 31 6 46062830 West Netherlands Ronald Groenewege Mobile 31 6 51145821 Middle North East N...

Страница 98: ...ATTACHMENTS 98...

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