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Series SCK,  Size 25-25-100 

Page 18

 

 

9220-003-en 

Revision  14 

TM 10272

 

Edition  01/2021 

 

Oil bath lubrication 

Unscrew  rear  bearing  cover 

361

  with  rotary  shaft 

seal 

421/1

 from the bearing pedestal 

330

Remove circlip 

932/2

.  

The  shaft 

210

  with  the  radial  ball  bearing 

321/1

  is 

pressed  on  a  press  towards  the  pump  side  out  of 
the bearing pedestal. 

 

7.8  Changing the radial ball bear-

ings 

 

7.8.1  Long life grease lubrication 

Pull radial ball bearing 

321/2

 out of the bearing pedes-

tal 

330

Remove circlip 

932/1

Press radial ball bearing 

321/1

 off the shaft. 

Installation: 
Press  new  radial  ball  bearing 

321/2

  onto  the  shaft 

210

Insert circlip 

932/1

Force shaft 

210

 with radial ball bearing  into  the  bear-

ing pedestal 

330

Insert circlip 

932/2

 on the motor side. 

Provide grease seal. 

Mount and screw rear bearing cover 

361

Mount new radial ball bearing 

321/1

Provide grease seal. 

Mount bearing cover 

360

 and screw to bearing pedes-

tal. 

Insert shoulder ring 

505

Insert cup springs 

950/1

Cup  springs  are  to  be  mounted  in  alternating  direc-

tions.  

Insert spring bushing 

546

 

 

7.8.2  Oil bath lubrication 

Pull radial ball bearing 

321/2

 out of the bearing pedes-

tal 

330

Remove circlip 

932/1

Press radial ball bearing 

321/1

 off the shaft. 

Installation: 
Press  new  radial  ball  bearing 

321/2

  onto  the  shaft 

210

Insert circlip 

932/1

Force shaft 

210

 with radial ball bearing  into  the  bear-

ing pedestal 

330

Insert circlip 

932/2

 on the motor side. 

Provide grease seal. 

Mount and screw rear end cover 

361

Mount new radial ball bearing 

321/1

Provide grease seal. 

Insert bearing cover 

360

 and screw to bearing pedes-

tal. 

 

Insert shoulder ring 

505

Insert cup springs 

950/1

Cup  springs  are  to  be  mounted  in  alternating  direc-

tions.  

Insert spring bushing 

546

7.9  Notes on assembly 

Use original spare parts. See also 

Section 2.4

Do not use any defective parts. 

The  recommendations  of  the  mechanical  seal  manu-

facturer are to be observed. 

Close-tolerance areas, screws and cup springs are to 

be  treated  with  a  grease  to  protect  against  corro-
sion.  

Grease chambers which serve to protect the bearings 

must  be  filled  with  grease  long  life  grease  lubrica-
tion). 

The  locking  unit 

930

  must  not  be  greased  during  as-

sembly. 

The  circlips 

932/1

  and 

932/2

  for  the  shaft  are  a  rein-

forced version. 

Replace all static sealing elements  on re-assembly. 

When  using  a  bellows-type  mechanical  seal  whose 

clamping surface is made  of PTFE,  it  must  be  en-
sured  that  only  original  shaft  sleeves    with  the 
greater  surface  roughness  required  for  this  me-
chanical seal are used.  

Shaft  sleeves 

524

  made  of  ceramic  materials  should 

be able to turn easily on the shaft 

210

. If the fitting 

is  too  tight,  the  plastic  bearing  points  in  the  shaft 
sleeve are to be reamed.  

If  the  shaft  sleeve  only  has  one  leading  chamfered 

edge, it must lie on the side of the cup springs. The 
surface  of  the  shaft  sleeve  must  be  absolutely 
clean;  that  also  applies  to  the  leading  chamfered 
edge. 

Cup  springs  are  to  be  mounted  in  alternating  direc-

tions. .  

See 

Fig.

 

11

 in 

Section 7.7.1

The  impeller 

230

  is  to  be  mounted  until  the  locking 

unit 

930/1

 sits perfectly. 

The  dimension  X  specified  in  the  works  certificate 

between  impeller 

230

  and  back  plate 

161

  is  to  be 

observed. If the actual dimension deviates from the 
target  dimension,  an  assembly  error  has  been 
made. 

The dimension 

Y

  between  the  impeller  and the hous-

ing can be influenced by the thickness of the hous-
ing gasket 

401

. If the pump is used at higher tem-

peratures  than  originally  expected,  the  dimension 
Y  is  to  be  increased  according  to  the  works  infor-
mation.  Refer  also  to  the  Richter  works  certificate 
and sectional drawing in 

Section 9.2 

and

 9.3

Finally,  the  pump  housing  is  to  be  subjected  to  the 

operating pressure. 

 

Содержание SCK Series

Страница 1: ...efore transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9220 003 en Revisi...

Страница 2: ...pe fittings 12 5 6 Monitoring facilities 13 5 7 Drive 13 5 8 Coupling 13 5 9 Final check 13 5 10 Coupling guard 13 5 11 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14...

Страница 3: ...hemie Technik GmbH Otto Schott Str 2 D 47906 Kempen Telephone 49 0 2152 146 0 Fax 49 0 2152 146 190 E Mail richter info idexcorp com Internet http www richter ct com Authorised person acc to machinery...

Страница 4: ...ME Nm in lbs 25 1 4 x 8 70 1 2 Type plate ATEX and housing markings The stainless steel type plate is undetachably riveted to the housing If the operator attaches his identification it must be ensured...

Страница 5: ...he pumps is only possible with pumps with grease lubricated rolling bearings or roll ing bearings with oil mist lubrication Please consult the manufacturer The observance of the specified physical lim...

Страница 6: ...is only guaranteed if it is used properly in accordance with Section 2 1 of this operating manual The operating limits specified in the data sheet must under no circumstances be exceeded 2 6 Special r...

Страница 7: ...d and the discharge side shut off element slightly opened Start up against a closed check valve is also possible The discharge side shut off element is to be regulated to the operating design point di...

Страница 8: ...ervance of the temperature class T4 with oil bath lubrication is not possible with the standard shaft seal A labirinth seal must be used instead of the shaft seal for the temperature class T4 and with...

Страница 9: ...orage conservation agents on machined component surfaces and packing with a desiccant may be necessary 3 1 Return consignments Pumps which have conveyed aggressive or toxic me dia must be well flushed...

Страница 10: ...er and the shaft as an anti torsion insert 4 4 Shaft sleeve To protect the shaft 210 against corrosion the section between the impeller and the shaft gasket is protected with a shaft sleeve 524 made o...

Страница 11: ...d in all directions using a spirit level on shaft discharge nozzle admissible position deviation max 0 08 in ft 0 2 mm m See installation drawing Use supports in the direct vicinity of the bolts found...

Страница 12: ...internals up stream of the pump be horizontal a low point can of course be located upstream of these internals From here the pipe is then laid with an upward gradient to the pump so that the gas bubb...

Страница 13: ...face on the motor shaft Observe the operating manual of the coupling manu facturer A coupling with a valid ATEX certificate is to be used if deployed in zone 1 and 2 Regulations exist e g for the fol...

Страница 14: ...cannot be vented into the discharge line e g a drop in pressure in this line is not permitted vent ing must be performed upstream of the discharge valve Monitor the venting operation until no air but...

Страница 15: ...g electrostatic and induced charges mechanical and electric sparks can result from these inadmissible modes of operation their occurrence can only be prevented by adhering to the intended use Pump is...

Страница 16: ...place the bearings as a precaution See Fig 10 Fig 6 7 2 2 Oil bath lubrication With an expected bearing temperature of about 70 C we recommend a mineral oil with the following charac teristics Viscosi...

Страница 17: ...unit If the housing 100 remains in the plant leave the housing gasket 401 in the centering to protect the housing sealing surface Dismantling can be checked using the sectional drawing in Section 9 2...

Страница 18: ...Use original spare parts See also Section 2 4 Do not use any defective parts The recommendations of the mechanical seal manu facturer are to be observed Close tolerance areas screws and cup springs ar...

Страница 19: ...the plastic container shut and insert it into the holder If the oil level still drops too far add oil to the plas tic container again Fig 11 7 11 Tests The pumps are tested with water at the manufact...

Страница 20: ...pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the medium Flow rate too hi...

Страница 21: ...05 shoulder ring 524 shaft sleeve 501 ring 2 piece 505 shoulder ring 524 shaft sleeve 546 spring bushing 554 x washer 557 x contact disc 901 x hex screw 902 1 stud screw 914 5 hex socket screw 920 x h...

Страница 22: ...Series SCK Size 25 25 100 Page 22 9220 003 en Revision 14 TM 10272 Edition 01 2021 9 2 Sectional drawing long life grease lubrication Illustration without mechanical seal...

Страница 23: ...Series SCK Size 25 25 100 Page 23 9220 003 en Revision 14 TM 10272 Edition 01 2021 9 3 Sectional drawing SCK oil bath lubrication Illustration without mechanical seal...

Страница 24: ...eller is turned into the position you want by turning the impeller wrench clockwise or counterclockwise 10 2 Clamping device for SCK single mechanical seals Pump size Ident No SCK Gruppe 0 WSH 25 mm 9...

Страница 25: ...e nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Gleitringdichtu...

Страница 26: ...ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Gleitringdichtungspumpen Design Mechanical se...

Страница 27: ...d von den dargestellten Diagrammen gilt f r die Pumpentypen SCK und SCK B 25 25 100 eine H chsttemperatur von 150 C SCK and SCK B 25 25 100 In contrast to the diagrams shown a maximum temperature of 1...

Страница 28: ......

Страница 29: ......

Страница 30: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 31: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 32: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 33: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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