background image

Series SCK,  Size 25-25-100 

Page 11

 

 
 

9220-003-en 

Revision  14 

TM 10272

 

Edition  01/2021 

Installation 

5.1  Safety regulations 

 

Equipment  which  is  operated  in  potentially 
explosive  areas  must  satisfy  the  explosion 
protection regulations. 

5.2  Installation of pump/unit 

The  structural  work  must  be  prepared  in  accordance 
with the dimensions in the installation drawing. 

Method  of  installation:  on  a  grouted  base  plate  and 
firm foundation 
Align base plate on the ground foundation. 

Insert foundation bolts and grout base plate. 

Do not tighten the foundation bolts uniformly and firm-

ly until the mortar has set. 

Other possibilities of installing the pump are:  
4-point installation 

4-point installation with base plate. 

 

As  soon  as    additional  installations  are 
mounted,  the  stability  of  the  entire  unit 
installed  without  a  foundation  must  be 
checked. 

5.3  Alignment of pump-coupling-

motor 

 

The  following  information  is  of  a  general 
nature.  If  necessary,  special  notes  of  the 
coupling  and  motor  manufacturer  are  to  be 
observed. 

 

 

After  attachment  of  the  base  plate  on  the 
foundation and connection  of the pipes, the 
alignment  of  the  coupling  must  be  carefully 
checked  and,  if  necessary,  the  unit  re-
aligned with the motor. 

A  coupling  check  and  possible  re-alignment  is  also 

necessary if the pump and motor are supplied on a 
common base plate and aligned. 

Prior  to  alignment  undo  the  support  bracket 

183

  and 

then tighten it without stress. 

The  pump  is  to  be  aligned  in  all  directions  using  a 

spirit  level  (on  shaft/discharge  nozzle)  (admissible 

position deviation max. 0.08” in/ft (0,2

 mm/m). See 

installation drawing. 

Use supports in the direct vicinity of the bolts founda-

tion/base plate. 

 

Ensure  that  the  unit  cannot  be  started 
during work without the coupling guard. 

 

 

5.4  Piping 

Before  the  pump  is  installed,  both,  the  suction  and 
supply  lines  as  well  as  the  discharge  line  are  to  be 
cleaned. 

Dirt or damage to the sealing surfaces is best avoided 
if  the  flange  covers  remain  on  the  flanges  until  just 
before installation. 

Use flange gaskets suitable for the medium. 

The screw tightening torques in 

Section 1.1

 are to be 

observed for tightening the flange screws. 

5.4.1  Nominal size 

The  operating  design  point  of  a  centrifugal  pump  lies 
at  the  intersection  of  the  pump  curve  and  the  pipe 
curve, see Fig. 6. The pump curve is provided by the 
pump  manufacturer.  The  pipe  curve  is  determined 
using diagrams or PC programs. 

 

Fig. 2 

Under  no  circumstances  can  the  nominal  size  of  the 
piping be derived from the  connected nominal size of 
the pump. 

The  pipe  nominal  size  can  also  be  determined  using 
the flow rate as a rough guide. 

 

 

The velocity in the suction line should not exceed 2.0 
m/s and 5.0 m/s in the discharge line. 

When  determining  the  suction  line  nominal  size,  the 
NPSH  value  (net  positive  suction  head)  must  also  be 
observed. The NPSHR value required for the pump is 
specified in the data sheet. 

 

The  NPSHR  available  in  the  plant 
should be at least 0.5 m higher than 
the  NPSHR  required  for  the  pump. 
Otherwise, this will lead to a drop in 
the delivery head, cavitation or even 
failure of the pump. 

 

)

m

(

A

)

s

/

m

(

Q

)

s

/

m

(

v

2

3

=

Содержание SCK Series

Страница 1: ...efore transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9220 003 en Revisi...

Страница 2: ...pe fittings 12 5 6 Monitoring facilities 13 5 7 Drive 13 5 8 Coupling 13 5 9 Final check 13 5 10 Coupling guard 13 5 11 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14...

Страница 3: ...hemie Technik GmbH Otto Schott Str 2 D 47906 Kempen Telephone 49 0 2152 146 0 Fax 49 0 2152 146 190 E Mail richter info idexcorp com Internet http www richter ct com Authorised person acc to machinery...

Страница 4: ...ME Nm in lbs 25 1 4 x 8 70 1 2 Type plate ATEX and housing markings The stainless steel type plate is undetachably riveted to the housing If the operator attaches his identification it must be ensured...

Страница 5: ...he pumps is only possible with pumps with grease lubricated rolling bearings or roll ing bearings with oil mist lubrication Please consult the manufacturer The observance of the specified physical lim...

Страница 6: ...is only guaranteed if it is used properly in accordance with Section 2 1 of this operating manual The operating limits specified in the data sheet must under no circumstances be exceeded 2 6 Special r...

Страница 7: ...d and the discharge side shut off element slightly opened Start up against a closed check valve is also possible The discharge side shut off element is to be regulated to the operating design point di...

Страница 8: ...ervance of the temperature class T4 with oil bath lubrication is not possible with the standard shaft seal A labirinth seal must be used instead of the shaft seal for the temperature class T4 and with...

Страница 9: ...orage conservation agents on machined component surfaces and packing with a desiccant may be necessary 3 1 Return consignments Pumps which have conveyed aggressive or toxic me dia must be well flushed...

Страница 10: ...er and the shaft as an anti torsion insert 4 4 Shaft sleeve To protect the shaft 210 against corrosion the section between the impeller and the shaft gasket is protected with a shaft sleeve 524 made o...

Страница 11: ...d in all directions using a spirit level on shaft discharge nozzle admissible position deviation max 0 08 in ft 0 2 mm m See installation drawing Use supports in the direct vicinity of the bolts found...

Страница 12: ...internals up stream of the pump be horizontal a low point can of course be located upstream of these internals From here the pipe is then laid with an upward gradient to the pump so that the gas bubb...

Страница 13: ...face on the motor shaft Observe the operating manual of the coupling manu facturer A coupling with a valid ATEX certificate is to be used if deployed in zone 1 and 2 Regulations exist e g for the fol...

Страница 14: ...cannot be vented into the discharge line e g a drop in pressure in this line is not permitted vent ing must be performed upstream of the discharge valve Monitor the venting operation until no air but...

Страница 15: ...g electrostatic and induced charges mechanical and electric sparks can result from these inadmissible modes of operation their occurrence can only be prevented by adhering to the intended use Pump is...

Страница 16: ...place the bearings as a precaution See Fig 10 Fig 6 7 2 2 Oil bath lubrication With an expected bearing temperature of about 70 C we recommend a mineral oil with the following charac teristics Viscosi...

Страница 17: ...unit If the housing 100 remains in the plant leave the housing gasket 401 in the centering to protect the housing sealing surface Dismantling can be checked using the sectional drawing in Section 9 2...

Страница 18: ...Use original spare parts See also Section 2 4 Do not use any defective parts The recommendations of the mechanical seal manu facturer are to be observed Close tolerance areas screws and cup springs ar...

Страница 19: ...the plastic container shut and insert it into the holder If the oil level still drops too far add oil to the plas tic container again Fig 11 7 11 Tests The pumps are tested with water at the manufact...

Страница 20: ...pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the medium Flow rate too hi...

Страница 21: ...05 shoulder ring 524 shaft sleeve 501 ring 2 piece 505 shoulder ring 524 shaft sleeve 546 spring bushing 554 x washer 557 x contact disc 901 x hex screw 902 1 stud screw 914 5 hex socket screw 920 x h...

Страница 22: ...Series SCK Size 25 25 100 Page 22 9220 003 en Revision 14 TM 10272 Edition 01 2021 9 2 Sectional drawing long life grease lubrication Illustration without mechanical seal...

Страница 23: ...Series SCK Size 25 25 100 Page 23 9220 003 en Revision 14 TM 10272 Edition 01 2021 9 3 Sectional drawing SCK oil bath lubrication Illustration without mechanical seal...

Страница 24: ...eller is turned into the position you want by turning the impeller wrench clockwise or counterclockwise 10 2 Clamping device for SCK single mechanical seals Pump size Ident No SCK Gruppe 0 WSH 25 mm 9...

Страница 25: ...e nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Gleitringdichtu...

Страница 26: ...ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Gleitringdichtungspumpen Design Mechanical se...

Страница 27: ...d von den dargestellten Diagrammen gilt f r die Pumpentypen SCK und SCK B 25 25 100 eine H chsttemperatur von 150 C SCK and SCK B 25 25 100 In contrast to the diagrams shown a maximum temperature of 1...

Страница 28: ......

Страница 29: ......

Страница 30: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 31: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 32: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 33: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

Отзывы: