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Series SCK,  Size 25-25-100 

Page 5

 

 
 

9220-003-en 

Revision  14 

TM 10272

 

Edition  01/2021 

Notes on safety 

This 

operating 

manual 

contains 

fundamental 

information which is to be observed during installation, 
operation and maintenance.  

It  must  be  read  before  installation  and  commis-
sioning! 

This operating manual must always be available at the 
place of use of the machine/plant. 

In  addition  to  the  general  notes  on  safety  under  the 

main  heading  “Safety”,  special  notes  on  safety  are 

included at other points and must be observed. 

Installation, operation and maintenance are to be per-
formed by qualified staff. 

The area of responsibility, authority and supervision of 
the staff must be exactly regulated by the customer. 

If  the  staff  do  not  have  the  necessary  expertise,  they 
are to be trained and instructed. If necessary, this can 
be provided by the manufacturer/supplier on behalf of 
the machine operator. 

 

General  hazard  symbol!

  People  may  be 

put at risk.

 

 

 

Safety  symbol!

  The  pump  and  its  function 

may  be  put  at  risk  if  this  safety  symbol  is 
not observed.

 

 

EU 

marking!

 

Explosion-protected 

equipment  must  be  identified  for  work  in 
potentially explosive areas.

 

 

Warning of electric power! 

It  is  imperative  to  observe  signs  attached  directly  to 
the pump / unit, e.g.: 

Direction of rotation arrow 

Warning against dry-running 

and they are to be kept legible. 

Non-observance of the notes on safety may result 
in the loss of any and all claims for damages. 

Non-observance may involve the following hazards : 

Failure of important functions of the machine/plant. 

Risk to people from electric, mechanical and chemical 

effects. 

Risks  to  the  environment  through  leaks  of  hazardous 

substances. 

 

If  the  unit  is  used  in  potentially  explosive 
areas,  special  attention  is  to  be  paid  to  the 

sections identified  with “Ex” in this operating 

manual. 

 

 

2.1  Intended use 

Richter pumps of the series SCK are plastic-lined cen-
trifugal  pumps  for  the  leak-free  conveyance  of  ag-
gressive, toxic, pure and inflammable liquids. 

Vertical installation of the pumps is only possible with 
pumps  with  grease-lubricated  rolling  bearings  or  roll-
ing  bearings  with  oil  mist  lubrication.  Please  consult 
the manufacturer. 

 

The  observance  of  the  specified  physical 
limits is important for perfect functioning and 
safe  operation,  especially  with  regard  to  ex-
plosion  protection  to  prevent  potential 
sources of ignition (see 

Section 2.6

): 

It must be ensured that the pump is always filled with 

liquid during operation. 

For  safe  pump  operation,  we  recommend  a  flow  rate 

which lies between 0.3 and 1.1 Q

opt

. The maximum 

operating  temperature  must  never  be  exceeded.  
See 

Section  2.6.7

.  In  case  of  doubt,  you  must 

consult the manufacturer.  

The  manufacturer  must  be  consulted  in  the  event  of 

entrainment  of  gas  >2%  as  well  as  solids  in  order 
to avoid a lack of lubrication and dry-running. 

The  plant  NPSH  value  (NPSHA)  should  be  0.5 m 

higher  than  the  NPSH  value  of  the  pump 
(NPSHR). See also 

Section 5.4.1

 

Improper  operation,  even  for  brief  periods, 
may result in serious damage to the unit. 

In  connection  with  explosion  protection,  potential 
sources  of  ignition  (overheating,  electrostatic  and  in-
duced  charges,  mechanical  and  electric  sparks)  can 
result  from  these  inadmissible  modes  of  operation; 
their occurrence can only be prevented by adhering to 
the intended use. 

Furthermore,  reference  is  made  in  this  connection  to 
the  Directive 

1999/92/EG  („ATEX  137“) 

which  con-

tains the minimum regulations for improving the occu-
pational health and safety of the workers who may be 
at risk from an explosive atmosphere. 

 

This  unit  must  not  be  operated  above  the 
values specified in the data sheet as regards 
the  fluid  to  be  conveyed,  flow  rate,  speed, 
density, delivery head and operating temper-
ature as well as the motor rating. 

The  operating  manual  of  the  mechanical  seal  manu-
facturer in particular must be examined with regard to 
the  maximum  medium  temperature  limit  and  a  com-
parison  be  made  with  the  medium  temperature  limits 
indicated in the table in 

Section 2.6.7

Observe  the  instructions  contained  in  the  operat-
ing  manual  or  contractual  documentation;  if  nec-
essary, consult the manufacturer. 

All  important  features  are  documented  in  the  data 
sheet included in the scope of delivery. 

 

Содержание SCK Series

Страница 1: ...efore transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9220 003 en Revisi...

Страница 2: ...pe fittings 12 5 6 Monitoring facilities 13 5 7 Drive 13 5 8 Coupling 13 5 9 Final check 13 5 10 Coupling guard 13 5 11 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14...

Страница 3: ...hemie Technik GmbH Otto Schott Str 2 D 47906 Kempen Telephone 49 0 2152 146 0 Fax 49 0 2152 146 190 E Mail richter info idexcorp com Internet http www richter ct com Authorised person acc to machinery...

Страница 4: ...ME Nm in lbs 25 1 4 x 8 70 1 2 Type plate ATEX and housing markings The stainless steel type plate is undetachably riveted to the housing If the operator attaches his identification it must be ensured...

Страница 5: ...he pumps is only possible with pumps with grease lubricated rolling bearings or roll ing bearings with oil mist lubrication Please consult the manufacturer The observance of the specified physical lim...

Страница 6: ...is only guaranteed if it is used properly in accordance with Section 2 1 of this operating manual The operating limits specified in the data sheet must under no circumstances be exceeded 2 6 Special r...

Страница 7: ...d and the discharge side shut off element slightly opened Start up against a closed check valve is also possible The discharge side shut off element is to be regulated to the operating design point di...

Страница 8: ...ervance of the temperature class T4 with oil bath lubrication is not possible with the standard shaft seal A labirinth seal must be used instead of the shaft seal for the temperature class T4 and with...

Страница 9: ...orage conservation agents on machined component surfaces and packing with a desiccant may be necessary 3 1 Return consignments Pumps which have conveyed aggressive or toxic me dia must be well flushed...

Страница 10: ...er and the shaft as an anti torsion insert 4 4 Shaft sleeve To protect the shaft 210 against corrosion the section between the impeller and the shaft gasket is protected with a shaft sleeve 524 made o...

Страница 11: ...d in all directions using a spirit level on shaft discharge nozzle admissible position deviation max 0 08 in ft 0 2 mm m See installation drawing Use supports in the direct vicinity of the bolts found...

Страница 12: ...internals up stream of the pump be horizontal a low point can of course be located upstream of these internals From here the pipe is then laid with an upward gradient to the pump so that the gas bubb...

Страница 13: ...face on the motor shaft Observe the operating manual of the coupling manu facturer A coupling with a valid ATEX certificate is to be used if deployed in zone 1 and 2 Regulations exist e g for the fol...

Страница 14: ...cannot be vented into the discharge line e g a drop in pressure in this line is not permitted vent ing must be performed upstream of the discharge valve Monitor the venting operation until no air but...

Страница 15: ...g electrostatic and induced charges mechanical and electric sparks can result from these inadmissible modes of operation their occurrence can only be prevented by adhering to the intended use Pump is...

Страница 16: ...place the bearings as a precaution See Fig 10 Fig 6 7 2 2 Oil bath lubrication With an expected bearing temperature of about 70 C we recommend a mineral oil with the following charac teristics Viscosi...

Страница 17: ...unit If the housing 100 remains in the plant leave the housing gasket 401 in the centering to protect the housing sealing surface Dismantling can be checked using the sectional drawing in Section 9 2...

Страница 18: ...Use original spare parts See also Section 2 4 Do not use any defective parts The recommendations of the mechanical seal manu facturer are to be observed Close tolerance areas screws and cup springs ar...

Страница 19: ...the plastic container shut and insert it into the holder If the oil level still drops too far add oil to the plas tic container again Fig 11 7 11 Tests The pumps are tested with water at the manufact...

Страница 20: ...pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the medium Flow rate too hi...

Страница 21: ...05 shoulder ring 524 shaft sleeve 501 ring 2 piece 505 shoulder ring 524 shaft sleeve 546 spring bushing 554 x washer 557 x contact disc 901 x hex screw 902 1 stud screw 914 5 hex socket screw 920 x h...

Страница 22: ...Series SCK Size 25 25 100 Page 22 9220 003 en Revision 14 TM 10272 Edition 01 2021 9 2 Sectional drawing long life grease lubrication Illustration without mechanical seal...

Страница 23: ...Series SCK Size 25 25 100 Page 23 9220 003 en Revision 14 TM 10272 Edition 01 2021 9 3 Sectional drawing SCK oil bath lubrication Illustration without mechanical seal...

Страница 24: ...eller is turned into the position you want by turning the impeller wrench clockwise or counterclockwise 10 2 Clamping device for SCK single mechanical seals Pump size Ident No SCK Gruppe 0 WSH 25 mm 9...

Страница 25: ...e nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Gleitringdichtu...

Страница 26: ...ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Gleitringdichtungspumpen Design Mechanical se...

Страница 27: ...d von den dargestellten Diagrammen gilt f r die Pumpentypen SCK und SCK B 25 25 100 eine H chsttemperatur von 150 C SCK and SCK B 25 25 100 In contrast to the diagrams shown a maximum temperature of 1...

Страница 28: ......

Страница 29: ......

Страница 30: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 31: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 32: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 33: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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