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Series SCK,  Size 25-25-100 

Page 17

 

 
 

9220-003-en 

Revision  14 

TM 10272

 

Edition  01/2021 

7.6  Notes on dismantling 

All repair and maintenance work is to be performed by 

skilled  staff  using  appropriate  tools  and  original 
spare parts. 

Is the necessary documentation available? 

Has the pump been shut down, drained and flushed in 

accordance with the regulations?  

See also 

Section 6.3

If  no  new  assembly  is  performed  immediately  after 

dismantling, the plastic and ceramic components in 
particular must be stored carefully. 

The  ceramic  parts  are  relatively  easy  fragile; with the 

plastic  components  the  soft  sealing  surfaces  in 
particular are to be protected. 

If the diameter of a plastic impeller is to be reduced, it 

must  be  remembered  that  there  is  a  metallic  core 
in  the  impeller  which  is  not  resistant  to  the  medi-
um. The table of the machined diameters of plastic 
impellers  is  to  be  observed.  In  case  of  doubt  only 
machine the area of the vanes. 

7.6.1  Protective clothing 

 

Even  if  the  pump  has  been  properly 
evacuated  and  flushed,  residue  of  the 
medium  may  still  remain  in  the  pump,  e.g. 
between  sealing  surfaces  or  in  the  bearing 
seats or in the can or the can insert. 

Plastic  components  may  absorb  medium  which 
gradually emerges from the material after flushing. 

 

Proper protective clothing is to be worn. 

7.7  Dismantling 

There are two possibilities for dismantling: 

1.  Dismantling the complete pump from the plant. 

2.  Dismantling the complete slide-in unit as the pump 

housing  can  remain  in  the  plant  connected  to  the 
piping. 

 

If the coupling installed is a spacer-type coupling, the 
motor can also remain in the plant. 

Remove  seal  guard 

685 

(only  with  single  mechanical 

seal) 

Undo support bracket 

183

 from the base plate. 

Undo housing screws 

901/3

554/11 

 

Remove entire slide-in unit. 

 

If the housing 

100

 remains in the plant, leave 

the  housing  gasket 

401

  in  the  centering  to 

protect the housing sealing surface. 

Dismantling  can  be  checked  using  the  sectional 
drawing  in 

Section  9.2  and  9.3

  and  the  components 

available. 

 

 

7.7.1  Dismantling slide-in unit 

Clamp the slide-in unit in the vice. 

 

 

It  is  imperative  to  use  clamping  jaws  with an 
aluminium surface. 

Loosen impeller 230 with a strap wrench or assembly 

wrench. 

Right-hand thread!

  

For assembly aid for impeller, see 

Section 10.1

The  impeller  is  dismantled  before  or  during  disman-
tling of the mechanical seal, depending on the type of 
mechanical seal. 

After removing the impeller 

230

, the locking unit 

930/1

 

becomes visible. 

The  one  half  of  the  locking  unit  is  generally  seated 
firmly  on  the  impeller  and  the  other  half  firmly  on  the 
shaft. 

If these parts are still in good condition, they are best 
left  assembled.  If  one  or  both  locking  unit  halves 
has/have  to  be  removed,  it/they  may  have  to  be 
destroyed with a chisel. 

7.7.2  Dismantling the mechanical seal 

See  the  installation  and  operating  manual  for  the  re-
spective mechanical seal version: 

External single mechanical seal      or 

Double mechanical seal to DIN EN 12756 

 

9220-066-en 

and/or operating manual of the mechanical seal man-

ufacturer. 

7.7.3  Dismantling the shaft sleeve 

The  dismantling  of  the  shaft  seal  is  described  in  the 
installation  and  operating  manual  of  the  respective 
mechanical seal type. 
 

7.7.4  Dismantling the lantern with back 

plate 

The  dismantling  of  the  lantern  with  back  plate  is  de-
scribed in the installation and operating manual of the 
respective mechanical seal type. 

A replaceable back plate 

161

 can be dismantled after 

removal  of  the  circlip 

932/4

  and  the  2-piece  ring 

501

7.7.5  Dismantling the bearing pedestal 

Oil bath lubrication 

Drain oil from hex. screw 

901/4

Screw  hex.  socket  screw 

914/1

  out  of  the  bearing 

cover 

360

Long life grease lubrication 

Unscrew  rear  bearing  cover 

361

  from  the  bearing 

pedestal 

330

 

 

 

 

Содержание SCK Series

Страница 1: ...efore transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9220 003 en Revisi...

Страница 2: ...pe fittings 12 5 6 Monitoring facilities 13 5 7 Drive 13 5 8 Coupling 13 5 9 Final check 13 5 10 Coupling guard 13 5 11 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14...

Страница 3: ...hemie Technik GmbH Otto Schott Str 2 D 47906 Kempen Telephone 49 0 2152 146 0 Fax 49 0 2152 146 190 E Mail richter info idexcorp com Internet http www richter ct com Authorised person acc to machinery...

Страница 4: ...ME Nm in lbs 25 1 4 x 8 70 1 2 Type plate ATEX and housing markings The stainless steel type plate is undetachably riveted to the housing If the operator attaches his identification it must be ensured...

Страница 5: ...he pumps is only possible with pumps with grease lubricated rolling bearings or roll ing bearings with oil mist lubrication Please consult the manufacturer The observance of the specified physical lim...

Страница 6: ...is only guaranteed if it is used properly in accordance with Section 2 1 of this operating manual The operating limits specified in the data sheet must under no circumstances be exceeded 2 6 Special r...

Страница 7: ...d and the discharge side shut off element slightly opened Start up against a closed check valve is also possible The discharge side shut off element is to be regulated to the operating design point di...

Страница 8: ...ervance of the temperature class T4 with oil bath lubrication is not possible with the standard shaft seal A labirinth seal must be used instead of the shaft seal for the temperature class T4 and with...

Страница 9: ...orage conservation agents on machined component surfaces and packing with a desiccant may be necessary 3 1 Return consignments Pumps which have conveyed aggressive or toxic me dia must be well flushed...

Страница 10: ...er and the shaft as an anti torsion insert 4 4 Shaft sleeve To protect the shaft 210 against corrosion the section between the impeller and the shaft gasket is protected with a shaft sleeve 524 made o...

Страница 11: ...d in all directions using a spirit level on shaft discharge nozzle admissible position deviation max 0 08 in ft 0 2 mm m See installation drawing Use supports in the direct vicinity of the bolts found...

Страница 12: ...internals up stream of the pump be horizontal a low point can of course be located upstream of these internals From here the pipe is then laid with an upward gradient to the pump so that the gas bubb...

Страница 13: ...face on the motor shaft Observe the operating manual of the coupling manu facturer A coupling with a valid ATEX certificate is to be used if deployed in zone 1 and 2 Regulations exist e g for the fol...

Страница 14: ...cannot be vented into the discharge line e g a drop in pressure in this line is not permitted vent ing must be performed upstream of the discharge valve Monitor the venting operation until no air but...

Страница 15: ...g electrostatic and induced charges mechanical and electric sparks can result from these inadmissible modes of operation their occurrence can only be prevented by adhering to the intended use Pump is...

Страница 16: ...place the bearings as a precaution See Fig 10 Fig 6 7 2 2 Oil bath lubrication With an expected bearing temperature of about 70 C we recommend a mineral oil with the following charac teristics Viscosi...

Страница 17: ...unit If the housing 100 remains in the plant leave the housing gasket 401 in the centering to protect the housing sealing surface Dismantling can be checked using the sectional drawing in Section 9 2...

Страница 18: ...Use original spare parts See also Section 2 4 Do not use any defective parts The recommendations of the mechanical seal manu facturer are to be observed Close tolerance areas screws and cup springs ar...

Страница 19: ...the plastic container shut and insert it into the holder If the oil level still drops too far add oil to the plas tic container again Fig 11 7 11 Tests The pumps are tested with water at the manufact...

Страница 20: ...pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the medium Flow rate too hi...

Страница 21: ...05 shoulder ring 524 shaft sleeve 501 ring 2 piece 505 shoulder ring 524 shaft sleeve 546 spring bushing 554 x washer 557 x contact disc 901 x hex screw 902 1 stud screw 914 5 hex socket screw 920 x h...

Страница 22: ...Series SCK Size 25 25 100 Page 22 9220 003 en Revision 14 TM 10272 Edition 01 2021 9 2 Sectional drawing long life grease lubrication Illustration without mechanical seal...

Страница 23: ...Series SCK Size 25 25 100 Page 23 9220 003 en Revision 14 TM 10272 Edition 01 2021 9 3 Sectional drawing SCK oil bath lubrication Illustration without mechanical seal...

Страница 24: ...eller is turned into the position you want by turning the impeller wrench clockwise or counterclockwise 10 2 Clamping device for SCK single mechanical seals Pump size Ident No SCK Gruppe 0 WSH 25 mm 9...

Страница 25: ...e nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Gleitringdichtu...

Страница 26: ...ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Gleitringdichtungspumpen Design Mechanical se...

Страница 27: ...d von den dargestellten Diagrammen gilt f r die Pumpentypen SCK und SCK B 25 25 100 eine H chsttemperatur von 150 C SCK and SCK B 25 25 100 In contrast to the diagrams shown a maximum temperature of 1...

Страница 28: ......

Страница 29: ......

Страница 30: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 31: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 32: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 33: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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