background image

Series SCK,  Size 25-25-100 

Page 13

 

 
 

9220-003-en 

Revision  14 

TM 10272

 

Edition  01/2021 

 

5.6  Monitoring facilities 

 

Appropriate  monitoring  facilities  are  to  be 
recommended,  depending  on  the  require-
ments  placed  on  operational  safety  and 
availability of the unit. 

Richter provides  information on request  and can sup-
ply: 

Flow meters 

Filling level indicators 

Motor load monitors 

Temperature monitors 

Rolling bearing monitors 

Leak monitors 

You  can  obtain  the  publications  "Safe  Operation  of 
Magnetic  Drive  Pumps"  and  "The  Operation  of 
Centrifugal  Pumps  without  NPSH  Problems"  on 
request. 

5.7  Drive 

The power consumption of the pump at the operating 
design  point  is  specified  in  the  data  sheet  and  works 
certificate. If the operating design point was not known 
when the pump was dispatched, the power consump-
tion  can  be  read  off  the  appropriate  performance 
curves.  The  max.  density,  the  max.  viscosity,  power 
margins for the relevant mechanical seal and a safety 
margin are to be allowed for. 

Care  must  be taken when  selecting the motor size  to 
ensure that the excess power is not too great but that 
the requirements  acc. to DIN  EN  ISO 5199 are satis-
fied.   

Different  operating  data  can  be  achieved  without 
changing  the  pump  through  the  use  of  different 
speeds, e.g. by means of a frequency converter. 

The  pump  with  base  plate  and  motor  is  illustrated  in 
the installation drawing. 

Observe the operating manual of the  motor  manufac-
turer. 

 

A motor with a valid ATEX certificate is to be 
used if employed in zone 1 and 2. 

5.8  Coupling 

If  one  coupling  half  engages  with  the  other,  the  claw 
section  is  normally  to  be  mounted  on  the  drive  shaft 
and the coupling half with the smooth end face on the 
motor shaft. 

Observe  the  operating  manual  of  the  coupling  manu-
facturer.  

 

A coupling with a valid ATEX certificate is to 
be used if deployed in zone 1 and 2. 

 

Regulations exist, e.g. for the following details: 

Arrangement of the coupling halves 

Max. bore diameter 

Max. transmitted power 

Spacing of the coupling halves 

Maximum values for offset and angular misalignment. 

Should  the  pump  housing  and  motor  remain  on  the 
base  plate  for  repair  work,  a  spacer  type  coupling  is 
required. 

5.9  Final check 

Check  the  alignment  of  the  coupling  again  in 
accordance with 

Section 5.3

5.10  Coupling guard 

The  pump  may  only  be  operated  with  a  coupling 
guard in accordance with the accident prevention reg-
ulations. 

 

It  should  be  ensured  that  the  coupling  pro-
tection  used  either  consists  of  non-sparking 
material  or  fulfills  the  impact  resistance  test 
required  by  DIN  EN  ISO  80079-36  without 
any problem. 
 

 

The  operator  must  ensure  that,  after  the 
coupling  protection  has  been  mounted,  the 
requirements  of  the  machine  guideline  are 
fulfilled. 

5.11  Electric connection 

The  operator  is  obligated  to  connect  the  assembly  in 
accordance  with  existing  regulations  8  (IEC,  VDE, 
etc.). 

 

Only have the electric connection performed 
by a qualified electrician. 

Compare  the  available  mains  voltage  with  the  infor-
mation  on  the  type  plate  of  the  motor  and  select  a 
suitable circuit. 

A  motor  protection  device  (motor-circuit  switch)  is 
urgently recommended. 

 

Danger  of  explosion  if  the  electrical 
installation is incorrect. 

 

In potentially  explosive areas IEC  60079-14 
must  also  be  observed  for  the  electrical  in-
stallation. 

If  the  pump  is  mounted  on  a  base  plate,  ensuring 
electrical  conduction  through  the  use  of  a  chopper 
disk  or  contact  disk  on  the  housing  foot  and  support 
bracket. 

The  assembly  must  be  grounded  in  accordance  with 
currently  effective  regulations,  for  example,  on  the 
base plate. 

 

Содержание SCK Series

Страница 1: ...efore transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9220 003 en Revisi...

Страница 2: ...pe fittings 12 5 6 Monitoring facilities 13 5 7 Drive 13 5 8 Coupling 13 5 9 Final check 13 5 10 Coupling guard 13 5 11 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14...

Страница 3: ...hemie Technik GmbH Otto Schott Str 2 D 47906 Kempen Telephone 49 0 2152 146 0 Fax 49 0 2152 146 190 E Mail richter info idexcorp com Internet http www richter ct com Authorised person acc to machinery...

Страница 4: ...ME Nm in lbs 25 1 4 x 8 70 1 2 Type plate ATEX and housing markings The stainless steel type plate is undetachably riveted to the housing If the operator attaches his identification it must be ensured...

Страница 5: ...he pumps is only possible with pumps with grease lubricated rolling bearings or roll ing bearings with oil mist lubrication Please consult the manufacturer The observance of the specified physical lim...

Страница 6: ...is only guaranteed if it is used properly in accordance with Section 2 1 of this operating manual The operating limits specified in the data sheet must under no circumstances be exceeded 2 6 Special r...

Страница 7: ...d and the discharge side shut off element slightly opened Start up against a closed check valve is also possible The discharge side shut off element is to be regulated to the operating design point di...

Страница 8: ...ervance of the temperature class T4 with oil bath lubrication is not possible with the standard shaft seal A labirinth seal must be used instead of the shaft seal for the temperature class T4 and with...

Страница 9: ...orage conservation agents on machined component surfaces and packing with a desiccant may be necessary 3 1 Return consignments Pumps which have conveyed aggressive or toxic me dia must be well flushed...

Страница 10: ...er and the shaft as an anti torsion insert 4 4 Shaft sleeve To protect the shaft 210 against corrosion the section between the impeller and the shaft gasket is protected with a shaft sleeve 524 made o...

Страница 11: ...d in all directions using a spirit level on shaft discharge nozzle admissible position deviation max 0 08 in ft 0 2 mm m See installation drawing Use supports in the direct vicinity of the bolts found...

Страница 12: ...internals up stream of the pump be horizontal a low point can of course be located upstream of these internals From here the pipe is then laid with an upward gradient to the pump so that the gas bubb...

Страница 13: ...face on the motor shaft Observe the operating manual of the coupling manu facturer A coupling with a valid ATEX certificate is to be used if deployed in zone 1 and 2 Regulations exist e g for the fol...

Страница 14: ...cannot be vented into the discharge line e g a drop in pressure in this line is not permitted vent ing must be performed upstream of the discharge valve Monitor the venting operation until no air but...

Страница 15: ...g electrostatic and induced charges mechanical and electric sparks can result from these inadmissible modes of operation their occurrence can only be prevented by adhering to the intended use Pump is...

Страница 16: ...place the bearings as a precaution See Fig 10 Fig 6 7 2 2 Oil bath lubrication With an expected bearing temperature of about 70 C we recommend a mineral oil with the following charac teristics Viscosi...

Страница 17: ...unit If the housing 100 remains in the plant leave the housing gasket 401 in the centering to protect the housing sealing surface Dismantling can be checked using the sectional drawing in Section 9 2...

Страница 18: ...Use original spare parts See also Section 2 4 Do not use any defective parts The recommendations of the mechanical seal manu facturer are to be observed Close tolerance areas screws and cup springs ar...

Страница 19: ...the plastic container shut and insert it into the holder If the oil level still drops too far add oil to the plas tic container again Fig 11 7 11 Tests The pumps are tested with water at the manufact...

Страница 20: ...pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the medium Flow rate too hi...

Страница 21: ...05 shoulder ring 524 shaft sleeve 501 ring 2 piece 505 shoulder ring 524 shaft sleeve 546 spring bushing 554 x washer 557 x contact disc 901 x hex screw 902 1 stud screw 914 5 hex socket screw 920 x h...

Страница 22: ...Series SCK Size 25 25 100 Page 22 9220 003 en Revision 14 TM 10272 Edition 01 2021 9 2 Sectional drawing long life grease lubrication Illustration without mechanical seal...

Страница 23: ...Series SCK Size 25 25 100 Page 23 9220 003 en Revision 14 TM 10272 Edition 01 2021 9 3 Sectional drawing SCK oil bath lubrication Illustration without mechanical seal...

Страница 24: ...eller is turned into the position you want by turning the impeller wrench clockwise or counterclockwise 10 2 Clamping device for SCK single mechanical seals Pump size Ident No SCK Gruppe 0 WSH 25 mm 9...

Страница 25: ...e nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Gleitringdichtu...

Страница 26: ...ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Gleitringdichtungspumpen Design Mechanical se...

Страница 27: ...d von den dargestellten Diagrammen gilt f r die Pumpentypen SCK und SCK B 25 25 100 eine H chsttemperatur von 150 C SCK and SCK B 25 25 100 In contrast to the diagrams shown a maximum temperature of 1...

Страница 28: ......

Страница 29: ......

Страница 30: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 31: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 32: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 33: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

Отзывы: