background image

Series SCK,  Size 25-25-100 

Page 15

 

 
 

9220-003-en 

Revision  14 

TM 10272

 

Edition  01/2021 

6.3  Shutdown 

Close discharge valve down to the position "minimum 

flow rate" 

Switch motor off. 

Close discharge valve completely. 

Only  close  the  suction  line  if  the  pump  is  to  be 
evacuated or dismantled. 

 

For all work on the machine, make sure that 
the  motor  cannot  be  inadvertently  switched 
on. 

 

If  the  pump  is  to  be  evacuated  or  flushed, 
observe the local regulations. 

 

If  the  pump  has  been  operated  with  a 
chargeable  liquid,  it  must  be  filled  with  inert 
gas  (e.g.  nitrogen)  to  prevent  an  explosive 
atmosphere. 

It  is  recommended  to  wait  one  hour  before  the  pump 
is  dismantled  from  the  plant  to  permit  static  peak 
charges to be eliminated. 

It  is  recommended  to  wait  one  hour  before  the  pump 
is  dismantled  from  the  plant  to  permit  static  peak 
charges to be eliminated. 

If  the  pump  is  returned  to  the  manufacturer's,  clean 
the pump very thoroughly. 
See also 

Section 3.1

6.4  Restarting 

When  the  pump  is  restarted,  it  must  be  ensured  that 
all  the  relative  steps  as  described  in 

Section  6.1

  are 

repeated, depending on the progress of the shutdown 
operation. 

6.5  Improper operations and their 

consequences (examples) 

 

Improper  operation,  even  for  brief  periods, 
may result in serious damage to the unit. 

In  connection  with  explosion  protection,  potential 
sources  of  ignition  (overheating,  electrostatic  and 
induced charges, mechanical and electric sparks) can 
result  from  these  inadmissible  modes  of  operation; 
their occurrence can only be prevented by adhering to 
the intended use. 

Pump is started up without medium : 

The mechanical seal in the pump may be destroyed. 

Other  pump  components  may  be  destroyed  due  to 

overheating. 

Suction line not opened or not opened fully : 

Pump  is  cavitating 

  material  damage  to  pump  and 

plain bearings  

Pump  does  not  attain  the  required  delivery  head  or 

flow rate. 

Pump may be destroyed due to overheating. 

Discharge valve opened too much : 

Pump may be destroyed due to overheating. 

Excessive  shaft  deflection  with  consequences  for  the 

mechanical seal. 

Excessive  bearing  load  with  consequences  for  the 

bearing service life. 

Discharge valve closed too much : 

Pump  can  cavitate. Particularly  severe  with  an  empty 

discharge line. 

Risk of pressure surge. 

Motor may be overloaded. 

Suction valve and discharge valve closed : 

Destruction due to rapid overheating and sharp rise in 

pressure. 

Control of the pump with the suction valve : 

Cavitation 

 the volume may only be regulated on the 

discharge  side.  Cavitation 

  the  volume  may  only 

be regulated on the discharge side. 

Suction valve and discharge valve closed : 

Possible    damage  to  the  mechanical  seal  because 

another  pump  can  generate  a  pressure  for  which 
the mechanical seal is not rated. 

Overrun of the admissible gas content: 

The flow may stop. 

Switch pump and vent off for renewed conveyance. 

Make  sure  that  the  gas  content  is  not  exceeded,  as 

described in the intended use. 

 
 

Содержание SCK Series

Страница 1: ...efore transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9220 003 en Revisi...

Страница 2: ...pe fittings 12 5 6 Monitoring facilities 13 5 7 Drive 13 5 8 Coupling 13 5 9 Final check 13 5 10 Coupling guard 13 5 11 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14...

Страница 3: ...hemie Technik GmbH Otto Schott Str 2 D 47906 Kempen Telephone 49 0 2152 146 0 Fax 49 0 2152 146 190 E Mail richter info idexcorp com Internet http www richter ct com Authorised person acc to machinery...

Страница 4: ...ME Nm in lbs 25 1 4 x 8 70 1 2 Type plate ATEX and housing markings The stainless steel type plate is undetachably riveted to the housing If the operator attaches his identification it must be ensured...

Страница 5: ...he pumps is only possible with pumps with grease lubricated rolling bearings or roll ing bearings with oil mist lubrication Please consult the manufacturer The observance of the specified physical lim...

Страница 6: ...is only guaranteed if it is used properly in accordance with Section 2 1 of this operating manual The operating limits specified in the data sheet must under no circumstances be exceeded 2 6 Special r...

Страница 7: ...d and the discharge side shut off element slightly opened Start up against a closed check valve is also possible The discharge side shut off element is to be regulated to the operating design point di...

Страница 8: ...ervance of the temperature class T4 with oil bath lubrication is not possible with the standard shaft seal A labirinth seal must be used instead of the shaft seal for the temperature class T4 and with...

Страница 9: ...orage conservation agents on machined component surfaces and packing with a desiccant may be necessary 3 1 Return consignments Pumps which have conveyed aggressive or toxic me dia must be well flushed...

Страница 10: ...er and the shaft as an anti torsion insert 4 4 Shaft sleeve To protect the shaft 210 against corrosion the section between the impeller and the shaft gasket is protected with a shaft sleeve 524 made o...

Страница 11: ...d in all directions using a spirit level on shaft discharge nozzle admissible position deviation max 0 08 in ft 0 2 mm m See installation drawing Use supports in the direct vicinity of the bolts found...

Страница 12: ...internals up stream of the pump be horizontal a low point can of course be located upstream of these internals From here the pipe is then laid with an upward gradient to the pump so that the gas bubb...

Страница 13: ...face on the motor shaft Observe the operating manual of the coupling manu facturer A coupling with a valid ATEX certificate is to be used if deployed in zone 1 and 2 Regulations exist e g for the fol...

Страница 14: ...cannot be vented into the discharge line e g a drop in pressure in this line is not permitted vent ing must be performed upstream of the discharge valve Monitor the venting operation until no air but...

Страница 15: ...g electrostatic and induced charges mechanical and electric sparks can result from these inadmissible modes of operation their occurrence can only be prevented by adhering to the intended use Pump is...

Страница 16: ...place the bearings as a precaution See Fig 10 Fig 6 7 2 2 Oil bath lubrication With an expected bearing temperature of about 70 C we recommend a mineral oil with the following charac teristics Viscosi...

Страница 17: ...unit If the housing 100 remains in the plant leave the housing gasket 401 in the centering to protect the housing sealing surface Dismantling can be checked using the sectional drawing in Section 9 2...

Страница 18: ...Use original spare parts See also Section 2 4 Do not use any defective parts The recommendations of the mechanical seal manu facturer are to be observed Close tolerance areas screws and cup springs ar...

Страница 19: ...the plastic container shut and insert it into the holder If the oil level still drops too far add oil to the plas tic container again Fig 11 7 11 Tests The pumps are tested with water at the manufact...

Страница 20: ...pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the medium Flow rate too hi...

Страница 21: ...05 shoulder ring 524 shaft sleeve 501 ring 2 piece 505 shoulder ring 524 shaft sleeve 546 spring bushing 554 x washer 557 x contact disc 901 x hex screw 902 1 stud screw 914 5 hex socket screw 920 x h...

Страница 22: ...Series SCK Size 25 25 100 Page 22 9220 003 en Revision 14 TM 10272 Edition 01 2021 9 2 Sectional drawing long life grease lubrication Illustration without mechanical seal...

Страница 23: ...Series SCK Size 25 25 100 Page 23 9220 003 en Revision 14 TM 10272 Edition 01 2021 9 3 Sectional drawing SCK oil bath lubrication Illustration without mechanical seal...

Страница 24: ...eller is turned into the position you want by turning the impeller wrench clockwise or counterclockwise 10 2 Clamping device for SCK single mechanical seals Pump size Ident No SCK Gruppe 0 WSH 25 mm 9...

Страница 25: ...e nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Gleitringdichtu...

Страница 26: ...ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Gleitringdichtungspumpen Design Mechanical se...

Страница 27: ...d von den dargestellten Diagrammen gilt f r die Pumpentypen SCK und SCK B 25 25 100 eine H chsttemperatur von 150 C SCK and SCK B 25 25 100 In contrast to the diagrams shown a maximum temperature of 1...

Страница 28: ......

Страница 29: ......

Страница 30: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 31: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 32: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 33: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

Отзывы: