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Series SCK,  Size 25-25-100 

Page 14

 

 
 

9220-003-en 

Revision  14 

TM 10272

 

Edition  01/2021 

Commissioning/Shutdown 

6.1  Initial commissioning 

Normally,  the  pumps  have  already  been  test-run  with 
water.  Unless  special  agreements  have  been  made, 
there  could  still  be  residual  amounts  of  water  in  the 
pump. This must be noted in view of a possible reac-
tion with the medium. 

Long life grease lubrication 

The  ball  bearings  are  greased  for  life.  Regreasing 
is not possible and not necessary. 

For service lives, see 

Section 7.2

Oil bath lubrication 

Pour in oil into the bearing pedestal! 

For  procedure  and  the  oil  grade,  see 

Sections  7.2 

and 7.10.1

6.1.1  Mechanical seals 

The  design  and  material  combination  are  specified  in 
the data sheet. 

 

The proper condition of the components and 
the  protective  facilities  must  be  ensured    to 
prevent any risk from escaping medium. 

The  regulations  and  recommendations  of  the  me-
chanical  seal  manufacturer  must  always  be  ob-
served. 

See relevant installation and operating manual for the 
mechanical seal. 

6.1.2  Filling the pump housing 

Check  to  see  whether  the  screws  of  the  mechanical 
seal  and  all  flange  connections  are  tightened.  When 
retightening  the  housing  screws,  make  sure  that  the 
support bracket is undone. Otherwise, the pump could 
be deformed.  
For screw tightening torques see 

Section 1.1

Open  the  suction  line  fully  so  that  the  medium  can 

flow into the pump. 

Open  the  discharge  valve  so  that  the  air  in  the  pump 

can escape. 

If  air  cannot  be  vented  into  the  discharge  line,  e.g.  a 

drop  in  pressure  in  this  line  is  not  permitted,  vent-
ing  must  be  performed  upstream  of  the  discharge 
valve. 

Monitor  the  venting  operation  until  no  air  but  only  liq-

uid emerges. 

Monitor  the  venting  operation  again  until  no  more  air 

emerges. 

Close  the  discharge  valve  again  until  only 

the  minimum  flow  rate  is  obtained  after 
the motor has been started. 

 

 

 

6.1.3  Start-up 

Check the direction of rotation of the motor with a ro-

tary field instrument. 

As  viewed  from  the  motor,  the  direction  of  rotation  of 

the pump is clockwise. See also the direction of 

ro-

tation arrow

 of the pump. 

 

 

If  no  rotary  field  instrument  is  available, 
the  motor  can  be  switched  on  briefly  with 
the pump filled so that it does not run up. 
Observe  the  direction  of  rotation  through 
the fan hood. 

 

 

The  pump  must  not  run  dry  during  the 
check of the direction of rotation. 

Check alignment of the coupling. 

Mount coupling guard. 

 

 

The  pump  must  be  completely  filled  with 
liquid. The  maximum  admissible  flow  rate 
must not be exceeded. 

Switch the motor on. 

Set the desired flow by opening the discharge valve. 

6.2  Operating limits 

 

The operating limits of the pump/unit in terms 
of  pressure,  temperature,  power  and  speed 
are  entered  in  the  data  sheet  and  it  is 
imperative to observe them! 

6.2.1  Abrasive media 

 

If  liquids  with  abrasive  constituents  are 
conveyed,  increased  wear  at  the  pump  is  to 
be expected. The inspection intervals should 
be reduced compared with the usual times. 

6.2.2  Min./max. flow rate 

The  operating  range  generally  recommended  lies  at 
0.3 Q

opt

  to  1.1 Q

opt

.  Consult  the  manufacturer  for 

operation  outside  this  range  and  observe 

Section 

2.6.2.

 

 
 

Содержание SCK Series

Страница 1: ...efore transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9220 003 en Revisi...

Страница 2: ...pe fittings 12 5 6 Monitoring facilities 13 5 7 Drive 13 5 8 Coupling 13 5 9 Final check 13 5 10 Coupling guard 13 5 11 Electric connection 13 6 Commissioning Shutdown 14 6 1 Initial commissioning 14...

Страница 3: ...hemie Technik GmbH Otto Schott Str 2 D 47906 Kempen Telephone 49 0 2152 146 0 Fax 49 0 2152 146 190 E Mail richter info idexcorp com Internet http www richter ct com Authorised person acc to machinery...

Страница 4: ...ME Nm in lbs 25 1 4 x 8 70 1 2 Type plate ATEX and housing markings The stainless steel type plate is undetachably riveted to the housing If the operator attaches his identification it must be ensured...

Страница 5: ...he pumps is only possible with pumps with grease lubricated rolling bearings or roll ing bearings with oil mist lubrication Please consult the manufacturer The observance of the specified physical lim...

Страница 6: ...is only guaranteed if it is used properly in accordance with Section 2 1 of this operating manual The operating limits specified in the data sheet must under no circumstances be exceeded 2 6 Special r...

Страница 7: ...d and the discharge side shut off element slightly opened Start up against a closed check valve is also possible The discharge side shut off element is to be regulated to the operating design point di...

Страница 8: ...ervance of the temperature class T4 with oil bath lubrication is not possible with the standard shaft seal A labirinth seal must be used instead of the shaft seal for the temperature class T4 and with...

Страница 9: ...orage conservation agents on machined component surfaces and packing with a desiccant may be necessary 3 1 Return consignments Pumps which have conveyed aggressive or toxic me dia must be well flushed...

Страница 10: ...er and the shaft as an anti torsion insert 4 4 Shaft sleeve To protect the shaft 210 against corrosion the section between the impeller and the shaft gasket is protected with a shaft sleeve 524 made o...

Страница 11: ...d in all directions using a spirit level on shaft discharge nozzle admissible position deviation max 0 08 in ft 0 2 mm m See installation drawing Use supports in the direct vicinity of the bolts found...

Страница 12: ...internals up stream of the pump be horizontal a low point can of course be located upstream of these internals From here the pipe is then laid with an upward gradient to the pump so that the gas bubb...

Страница 13: ...face on the motor shaft Observe the operating manual of the coupling manu facturer A coupling with a valid ATEX certificate is to be used if deployed in zone 1 and 2 Regulations exist e g for the fol...

Страница 14: ...cannot be vented into the discharge line e g a drop in pressure in this line is not permitted vent ing must be performed upstream of the discharge valve Monitor the venting operation until no air but...

Страница 15: ...g electrostatic and induced charges mechanical and electric sparks can result from these inadmissible modes of operation their occurrence can only be prevented by adhering to the intended use Pump is...

Страница 16: ...place the bearings as a precaution See Fig 10 Fig 6 7 2 2 Oil bath lubrication With an expected bearing temperature of about 70 C we recommend a mineral oil with the following charac teristics Viscosi...

Страница 17: ...unit If the housing 100 remains in the plant leave the housing gasket 401 in the centering to protect the housing sealing surface Dismantling can be checked using the sectional drawing in Section 9 2...

Страница 18: ...Use original spare parts See also Section 2 4 Do not use any defective parts The recommendations of the mechanical seal manu facturer are to be observed Close tolerance areas screws and cup springs ar...

Страница 19: ...the plastic container shut and insert it into the holder If the oil level still drops too far add oil to the plas tic container again Fig 11 7 11 Tests The pumps are tested with water at the manufact...

Страница 20: ...pipe resistances too high Is the viscosity too high Is the direction of rotation correct Is the speed too low or the impeller diameter too small Are pump parts worn Gas in the medium Flow rate too hi...

Страница 21: ...05 shoulder ring 524 shaft sleeve 501 ring 2 piece 505 shoulder ring 524 shaft sleeve 546 spring bushing 554 x washer 557 x contact disc 901 x hex screw 902 1 stud screw 914 5 hex socket screw 920 x h...

Страница 22: ...Series SCK Size 25 25 100 Page 22 9220 003 en Revision 14 TM 10272 Edition 01 2021 9 2 Sectional drawing long life grease lubrication Illustration without mechanical seal...

Страница 23: ...Series SCK Size 25 25 100 Page 23 9220 003 en Revision 14 TM 10272 Edition 01 2021 9 3 Sectional drawing SCK oil bath lubrication Illustration without mechanical seal...

Страница 24: ...eller is turned into the position you want by turning the impeller wrench clockwise or counterclockwise 10 2 Clamping device for SCK single mechanical seals Pump size Ident No SCK Gruppe 0 WSH 25 mm 9...

Страница 25: ...e nderungen vorbehalten Nicht ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Gleitringdichtu...

Страница 26: ...ma st blich Ma e nur mit Unterschrift verbindlich CHEMIENORMPUMPEN CHEMICAL PROCESS PUMPS POMPE POUR L INDUSTRIE CHIMIQUE Baureihe Series S rie Ausf hrung Gleitringdichtungspumpen Design Mechanical se...

Страница 27: ...d von den dargestellten Diagrammen gilt f r die Pumpentypen SCK und SCK B 25 25 100 eine H chsttemperatur von 150 C SCK and SCK B 25 25 100 In contrast to the diagrams shown a maximum temperature of 1...

Страница 28: ......

Страница 29: ......

Страница 30: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 31: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 32: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 33: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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