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Operating manual HR9

– QS203263

137

No.

Action

Description

Cause

Solution

689

ABORT

Layerhandling; Layerpusher
inverter offline

Communication lost between
PLC and inverter / drive.
No connection established.

Warn technicians and OEM
Use diagnostics and
documentation to detect the
problem and how to solve it
Make sure the inverter & drive
have power available

690

HOLD

Layerhandling; Stackingplates
inverter blocked

See alarm 680

See alarm 680

691

REFERENCE Layerhandling; Stackingplates

not referenced

See alarm 681

See alarm 681

692

HOLD

Layerhandling; Stackingplates
target positon exceeds min/max
limits

See alarm 682

See alarm 682

693

ABORT

Layerhandling; Stackingplates
not in normal position. Check
sensors and position palletlift

Sensors detecting normal
position of stacking plates
are not triggered
Palletlift lifted the stacking
plates
Palletlift did not trigger the
normal stopping sensors

Upwards movement of
palletlift has been blocked
Place unit in manual mode
Move palletlift down, and reset
alarm.
Check palletload dimensions
and shape
Validate top stop position
sensor for alignment and
correct operation

694

ABORT

Layerhandling; Stackingplates
inverter offline

See alarm 689

See alarm 689

695

HOLD

Layerhandling; Side restraints
inverter blocked

See alarm 680

See alarm 680

696

REFERENCE Layerhandling; Side restraints

not referenced

See alarm 681

See alarm 681

697

HOLD

Layerhandling; Side restraints
target positon exceeds min/max
limits

See alarm 682

See alarm 682

699

ABORT

Layerhandling; Side restraints
inverter offline

See alarm 689

See alarm 689

700

HOLD

Layerhandling; Rear restraint
inverter blocked

See alarm 689

See alarm 689

701

REFERENCE Layerhandling; Rear restraint not

referenced

See alarm 680

See alarm 680

702

HOLD

Layerhandling; Rear restraint
target positon exceeds min/max
limits

See alarm 681

See alarm 681

704

ABORT

Layerhandling; Rear restraint
inverter offline

See alarm 682

See alarm 682

850

HOLD

Palletlift; Inverter blocked

The inverter drive is
malfunctioning. The inverter
drive always provides a fault
code in the event of a fault.
From this error code a short
description of the error is
given.

Example:

Fault code 8: Speed

monitoring

Check the current fault code in
the diagnostics menu.
You can find extensive
information and help regarding
this code
in

the manufacturer’s

documentation

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Содержание HR9

Страница 1: ...Operating manual HR9 QS21XXXX Version 1 0 13 07 2021...

Страница 2: ...36 701 Email info qimarox com Internet www qimarox com Copyright Qimarox B V All rights reserved No part of this publication may be reproduced stored in a computer database or published in any form or...

Страница 3: ...USHER 11 LAYER PUSHER FORMATION 12 LAYER BUFFER 12 LAYER PUSHER LAYER PROCESSING 13 STACKING PLATES 13 REAR RESTRAINT 14 SIDE RESTRAINTS 14 PALLET LIFT 15 PALLET HANDLING 15 4 OPERATING CONTROLS 16 MA...

Страница 4: ...58 Pattern settings explanation of pattern structure 59 Pattern settings General 61 Pattern settings formation 62 Pattern settings layer buffer 63 Pattern settings layer slide 64 Pattern settings laye...

Страница 5: ...7 STARTING THE PALLETISER 107 Checks before starting 107 Starting up the palletiser 107 Starting or restarting the palletiser 110 STOPPING THE PALLETISER 111 Pausing the machine 111 Stopping the machi...

Страница 6: ...r Retailers Original Equipment Manufacturers OEM project engineers and mechanics Operators installation and maintenance engineers and other users It is important to carefully read this manual as soon...

Страница 7: ...h panel PLC Programmable Logic Controller NC Normally Closed normally closed contact without enabling switching the component NO Normally Open normally opened contact without enabling switching the co...

Страница 8: ...r a particular purpose Customer s right to recover damages caused by fault or negligence on the part of Qimarox shall be limited to the amount paid to Qimarox by the customer Qimarox shall not be liab...

Страница 9: ...ules each module has its own function and operation Overall view Palletconveyor loading position Product formation single infeed Layerbuffer Layer restaints Turning converyor Palletlift Side restraint...

Страница 10: ...ts in order to be able to count products These spaces are created by speed differences The photocell at the end of the belt ensures counting and is also the start stop point of the infeed cycle Turnin...

Страница 11: ...the product the encoder begins measuring Once the correct position has been reached the motor stops running Subsequently it is from the set pattern whether the product is the last of a column and pos...

Страница 12: ...f the pattern formation conveyor Layer buffer The layer buffer is added to receive layer or rows to buffer and then optionally to square the complete layer in preparation for layer processing Row Laye...

Страница 13: ...as the pallet lift with pallet load is underneath the stacking plates the stacking plates are opened to place the layer on the pallet load that is on the pallet lift The layer is first closed up with...

Страница 14: ...square the back of the layer during the deposition cycle of the stacking plates Side restraints The side restraints are used to square the left and right hand side of the layer during the deposition...

Страница 15: ...the feeding in of a new empty pallet Depending on the pallet lift configuration infeed and outfeed height may be the same Pallet handling The pallet handling ensures that new empty pallets are availab...

Страница 16: ...lock On the control cabinet Emergency stops red punch buttons On the control cabinet at the control panel At full pallet outfeed On the fencing at supply conveyors Palletiser control buttons Stack li...

Страница 17: ...e main control cabinet and should only be switched off for authorised technical personnel Emergency stop In order to be able to stop the ENTIRE palletising installation quickly in case of emergency or...

Страница 18: ...re start command at status IDLE HELD SUSPENDED Stop button Stop command can always be given to stop the machine as soon as possible Pause button With this button it is possible to pause the machine Th...

Страница 19: ...due to certain malfunctions HOLD Blue Pulsing 0 5 Hz Machine needs material depots are running low Pallets Sheets or any other operator action is required Green Continuous Machine mode started or re s...

Страница 20: ...ach palletiser is equipped with a touch panel The software can be operated using the touch panel Chapter 6 provides a detailed description of the screens Starting and stopping is done by means of the...

Страница 21: ...r Position Description Start button Issuing re start command at status IDLE HELD SUSPENDED Stop button Stop command can always be given to stop the machine as soon as possible Control of signalling in...

Страница 22: ...e below for more explanation The door must be reset when the door is closed again this can be done by pressing the flashing blue reset button The machine must be restarted by means of the control push...

Страница 23: ...the safety circuit is in order allowing you to transport the object out of the curtain so that the bridging can be lifted and you can reset the light grid With the reset bridge button you can secure t...

Страница 24: ...ve To enter into this state the operator must take certain actions The following sections provide additional information about the PackML system PackML mode overview Switching between modes is done us...

Страница 25: ...d what action is expected of them INFO The states that can be active are set for each mode This means that not all modes show the same number of states Internal problem one of the modules has an error...

Страница 26: ...STAND BY mode Machine is waiting for reset command from operator If there are no relevant faults the machine will automatically switch to IDLE RESETTING X X Reset command has been given Machine will...

Страница 27: ...action HELD X Machine is stopped and waiting for Restart command from the operator It is possible to reset the machine in this step UN HOLDING X Command to restart the machine has been given During th...

Страница 28: ...e machine This action can be started by Complete command by operator Number of pallets reached set in production settings when Produce pallets is selected Number of layers reached set in production se...

Страница 29: ...NFO The operator must confirm each alarm warnings may automatically elapse The PackML state model is influenced by the actions that are in the administration list The machine features the following ac...

Страница 30: ...standstill cause previous machine upstream Downstream Machine comes to a standstill cause next machine downstream Program Problems with selection or use of set program Communication Loss of important...

Страница 31: ...nit has active If a machine part is malfunctioning this is indicated with the icon Active PackML Mode Status Feedback on machine state In the event of a malfunction the stop reason is shown Active pro...

Страница 32: ...e and clearly visible The inactive tabs are light grey You can click on any tab to get to the desired menu You will see that this tab changes colour INFO If more than 5 tabs are needed in the menu str...

Страница 33: ...touch panel data needs to be entered on a regular basis A numeric keypad will appear on the screen for entering numbers A full keyboard will appear for entering names Full keyboard Numeric keypad Aft...

Страница 34: ...ndividual status of all modules Palletiser overview This menu provides an overview per module If there is a problem Alarm this is indicated by a red flashing module in case of warnings it will flash o...

Страница 35: ...thinks it is currently working with You will see five fields Product formation Collecting forming layers Layer pusher Moving layers to layer processing Layer processing Placing layers on the pallet Lo...

Страница 36: ...mes has to be sent to the starting position unless this is not necessary because it is already there In the layer processing you can choose the following Send everything to starting position no more l...

Страница 37: ...is after products rows have been removed or moved After you have filled in everything correctly and checked whether this matches reality you can press the Next step button When you press this button a...

Страница 38: ...new situation WARNING Check the data carefully to prevent the machine from damaging itself or the product By pressing accept the information in all relevant modules is loaded and a trigger is given t...

Страница 39: ...nerator This is a partly automated process if a product is introduced with attributes matching in the database it automatically starts production When attributes are unknown the operator will have to...

Страница 40: ...ber of layers Pallet type Requested pallets if pallet option is selected Top sheet intermediate sheet and or bottom sheet if sheet laying unit is present Production counters At the production counters...

Страница 41: ...search allows for two ways to do it By number On properties Length x Width x Height x Weight As soon as a match is found you can activate this program and it is then loaded and actively placed on the...

Страница 42: ...ettings speeds that are also used when generating but the patterns still need to be set themselves Generate program Generating patterns starts After confirming the product properties the Qimarox Patte...

Страница 43: ...n de product gegevens door de toevoertransport worden verzameld en opgestuurd zult u stap 1 2 niet zien en niet hoeven te gebruiken Als er een match in de database wordt gevonden zal deze automatisch...

Страница 44: ...and has the best filling rate on the pallet All selections after that must have a conscious choice and reason to start producing them Press NEXT 5 Now a mirror pattern must be chosen Watch out You may...

Страница 45: ...chosen in the previous menu is stacked several times in a row before the mirror pattern s are used Press FINISH to load patterns in to the machine Press PREVIOUS to return 7 When you press FINISH you...

Страница 46: ...get into EXECUTE See chapter PackML for a detailed explanation of the mode and state of the machine The selected mode is also displayed The control buttons are always visible so that the machine can a...

Страница 47: ...st the operator password for all changes in Program settings At the bottom we see 5 buttons all of which have a function and are visible in every screen of the Program settings they are explained belo...

Страница 48: ...possibility to look up programs Searching the database is possible for 2 ways By number On properties Length x Width x Height x Weight Once you found a match you ll be able to edit this program Also a...

Страница 49: ...let Maximum specified layers so the maximum can also be chosen with this program Wrapping program Which wrapping program is given with the pallet information when the pallet is full Sheet selection Se...

Страница 50: ...tion is in seconds from actual speed to desired speed or to standstill Setting Description Infeed belt speed Speed while entering new product this applies until the end belt photocell is covered Outfe...

Страница 51: ...ndstill Setting Description Speed conveyor infeed Speed while in feeding new product Speed conveyor outfeed Speed while feeding product out to next module Speed conveyor rotation start speed Start spe...

Страница 52: ...speed to standstill Receive products Position of pattern formation pusher during product infeed that do not require turning operation Speed profile pattern formation pusher Percentage of Nominal speed...

Страница 53: ...ndstill to desired speed Deceleration is in seconds from actual speed to standstill Speed profile soft touch layer As soon as the layer pusher moves a layer from the pattern formation conveyor to the...

Страница 54: ...ctive if enabled Speed is in meters per second Acceleration is in seconds from standstill to desired speed Deceleration is in seconds from actual speed to standstill Receive row Position of layer rest...

Страница 55: ...sired speed Deceleration is in seconds from actual speed to standstill Speed profile soft touch layer As soon as the front restraint shifts a layer to the pallet load it can be chosen to do this at a...

Страница 56: ...ement of pallet lift with pallet load machine is stopped at the photocells underneath the stacking plate With this value the distance between stacking plate and pallet load can be corrected if necessa...

Страница 57: ...keeps track of which layer is currently active and which pattern applies to this Usually a program has two different patterns in order to achieve stability i e a standard pattern and a mirrored patter...

Страница 58: ...ottom we see six buttons all of which have a function and are visible in every screen of the Program settings they are explained below Button Description Go to previous screen of pattern settings Modi...

Страница 59: ...uct 4 Product 2 Row 2 Product 15 Product 13 Product 11 Product 9 Product 16 Product 14 Product 12 Product 10 A pattern is made up of rows columns and products Rule 1 Each row consists of one or more c...

Страница 60: ...duct 4 From column 4 Product 4 From column 3 Product 4 From column 2 Product 4 From column 1 Row 1 Product 1 From column 4 Product 1 From column 3 Product 1 From column 2 Product 1 From column 1 Produ...

Страница 61: ...ting screens Operating manual HR9 QS203263 61 Pattern settings General Setting Description Total products in pattern Number of products in pattern total Number of rows in pattern Number of rows in pat...

Страница 62: ...turn 90 180 90 Perform turning operation Product position on pattern forming conveyor Desired position in mm on the formation deck Last of column Yes Column is shifted You can set the following for e...

Страница 63: ...th Desired dimensions adopted by the restraints Width Width of the layer coming from the previous module machine part this is also the minimum infeed distance of the layer WARNING If the width is not...

Страница 64: ...n slide forwards on the stacking plates before the restraints move inwards It is possible to shift a layer on the shuttle plates before the layer is squared With patterns with special spaces this allo...

Страница 65: ...nsions stacking plates and 2nd situation Dimensions pallet 1st situation is the position the restraints go to if the layer is on the shuttle plate 2nd situation is the position where the shuttles go w...

Страница 66: ...it dashboard Overview of machine statistics You see here Production history with program production data and with timestamps Production statistics Quality Palletiser availability Machine speed past 5...

Страница 67: ...enter the machine and how many exit the machine on complete pallets The machine is very dependent on the production line to achieve good effectiveness so everything shown above is for information pur...

Страница 68: ...It keeps track of how much the machine processes per minute You can zoom in or out using the control buttons The exact number can be found with the ruler buttons on the right side You can switch betw...

Страница 69: ...ith the total percentage included It also shows per mode how long a state is active with the total percentage The times of the last mode and state switch is tracked Time since reset represents the tim...

Страница 70: ...Operating screens 70 Operating manual HR9 QS21XXXX Machine counters Total counters are Processed products Working hours machine in effective production Switched on hours Voltage on installation...

Страница 71: ...given per alarm Emergency number ID with this you can quickly look up the information in the faults list in this manual Description of alarm Alarm start time Category PackML action on alarm A total o...

Страница 72: ...The following information is provided for each warning Warning number ID with this you can quickly look up the information in the warnings list in this manual Description of warning Start time warning...

Страница 73: ...cations have been active on the machine The following information is given per notification Type Alarm or warning Notification number ID Description of notification Notification start time Confirmed n...

Страница 74: ...h motors the button must be held to perform the movement When the button is released the motor also stops moving The only exception to this is the referencing homing of position controlled motors As s...

Страница 75: ...ch in can be performed for the lightgrid in this screen By using the beam alignment help and getting the first last and weakest beam to 100 a good quality teach in will be ensured These are the instru...

Страница 76: ...rmation conveyor The following can be operated in this screen Roller conveyors product formation Product pusher Layer pusher formation All relevant sensors are shown with a picture of the relevant sen...

Страница 77: ...nual mode layer buffer The following can be operated in this screen Roller conveyor layer buffer Layer restraints All relevant sensors are shown with a picture of the relevant sensor and a short descr...

Страница 78: ...g The following can be operated in this screen Layer pusher layer processing Front restraint Side restraints Rear restraint Stacking plates All relevant sensors are shown with a picture of the relevan...

Страница 79: ...following can be operated in this screen Pallet lift All relevant sensors are shown with a picture of the relevant sensor and a short description When it turns green the sensor enters the PLC INFO Bef...

Страница 80: ...elevant sensors are shown with a picture of the relevant sensor and a short description When it turns green the sensor enters the PLC INFO If the pallet lift is not in the lowest position not all manu...

Страница 81: ...can navigate between the different configuration screens using the tabs General settings Touch panel Clear screen this makes the screen insensitive to touch for xx seconds You can also adjust the scr...

Страница 82: ...le or disable functions in the HMI and palletiser itself The institutions also concern communication with upstream and downstream In the case of upstream the settings are communication signal release...

Страница 83: ...the desired position Positioning Setting Description Minimum When transporting from belt to next section this percentage of the length must be travelled at least before the status of the photocell is...

Страница 84: ...till Lightgrid Setting Description Beam settings Start end beam First and last beam used for measurement Beam separation Separation between beams 2 5 or 5 Beam filter the amount of time it takes to ac...

Страница 85: ...Operating screens Operating manual HR9 QS203263 85 Timer Setting Description Stabilize Time the twistrunner has to stabilize after rotation...

Страница 86: ...t the current position may deviate from the desired position Stopper Setting Description Present Yes Present use stopper to keep product on pattern formation conveyor Blocked Maximum time that it may...

Страница 87: ...tion positioning goes to if it has to move a column to merge position This is usually the position where the forming roller conveyor ends Offset pallet format Position of pusher on starting point of t...

Страница 88: ...ent position may deviate from the desired position Positions Setting Description Basic position Position at which the layer pusher waits until it has to move a layer Start formation conveyor Start pos...

Страница 89: ...nveyor Setting Description Nominal speed Speed in meters per second at 50Hz Modulo This positioning uses a modulo control which means that as soon as the positioning reaches the modulo the position is...

Страница 90: ...ositions layer restraint Setting Description Minimum Position that the drive can reach without encountering mechanical obstacles Offset pallet format Position of pusher on starting point of the pallet...

Страница 91: ...ulo control which means that as soon as the positioning reaches the modulo the position is reset to 0 and starts again The PLC needs this value to determine the end point Precision Number of millimetr...

Страница 92: ...eed profile restraints empty Setting Description Speed profile Speed of movements of entire layer processing when no layer is present Percentage of Nominal speed 100 Nominal speed Acceleration is in s...

Страница 93: ...te from the desired position Options Setting Description Present Yes Present and use at low processing Positions Setting Description Minimum Position that the drive can reach without encountering mech...

Страница 94: ...Yes Invert rotary field of motor Speeds Setting Description Pallet lift speed Speed during movement which consists of a high and a low speed Low speed is determined by sensors There are different spe...

Страница 95: ...t timers Setting Description Min duration transport of pallet Minimum duration of feeding in from start position to desired position No pallets will be accepted in the photocell before this time has e...

Страница 96: ...OFF delay In that case the sensor must be covered longer before the machine actually receives the signal ON delay it is also possible to keep the signal high while the sensor is already uncovered OFF...

Страница 97: ...ing data Speed rotations minute RPM up to a maximum of 3000 Frequency Hertz Hz up to a maximum of 100 Current Percent up to a maximum of 150 The field below shows the current power consumption Example...

Страница 98: ...HR9 QS21XXXX Hardware Overview of hardware and its status with the buttons and you can jump through the various menus each menu provides information about hardware of the PLC It is also possible to re...

Страница 99: ...HR9 QS203263 99 Communication Overview of signals sent between palletiser and other installations Red Not active Green Active For a clear sequence diagram of the signals you can request documentation...

Страница 100: ...al HR9 QS21XXXX Documentation All relevant documentation can be found here A PDF reader will appear by clicking on the item INFO You may need to wait a few seconds for the PDF to load This depends on...

Страница 101: ...creens Operating manual HR9 QS203263 101 PackML Log Above the operator can see all of the commands which have been given to the PackML state mode model Time and date are linked to it A description is...

Страница 102: ...ns from the HMI By pressing the button a pop up opens that allows applications to be started or opened Applications that are supported Camera surveillance software Axis companion Qimarox Pattern Gener...

Страница 103: ...E Recordings of the live stream is only used for diagnostics no files are saved or shared by OEM NOTICE The cameras are fixed and not moveable by software or externally NOTICE To preserve the privacy...

Страница 104: ...NOTICE Camera s only record on motion detection NOTICE Recordings are stored as long a possible by default if you want to set a maximum limit please contact the OEM Actual stream Recorded stream Came...

Страница 105: ...HR9 QS203263 105 Qimarox pattern generator You can use the application menu to open the software of the pattern generator PLC commands Generator status Last send product attributes Last send pallet a...

Страница 106: ...Operating screens 106 Operating manual HR9 QS21XXXX...

Страница 107: ...at all safety doors are closed 2 Check for unlocked service switches 3 Check that there are no depressed EMERGENCY STOP or MACHINE STOP buttons 4 Check that no people are present within the security f...

Страница 108: ...the machine to RESETTING press the reset button again INFO In the RESETTING step the machine parts are automatically referenced homed if the faults are present You can recognize them by the alarm acti...

Страница 109: ...pallet dispenser with sufficient and correct pallet type You can skip this step if no pallet dispenser is available 11 Fill the sheet dispenser with enough and the correct sheets You can skip this st...

Страница 110: ...2 Press the reset button when the machine is in STOPPED or ABORTED status If not proceed to step 5 3 Once all parts have been referenced homed the machine status will jump to IDLE If not yet switch t...

Страница 111: ...programs WARNING Use the emergency stop only to stop the machine in an emergency otherwise use the pause or stop button Pausing the machine 1 Press the pause button on the control panel of the machine...

Страница 112: ...tor must also restart it INFO It is possible that the state will switch to IDLE if no notifications are active 4 You can now change programs or switch modes 5 To restart the machine use the steps in t...

Страница 113: ...hine switches to the COMPLETING state INFO It may take a few seconds for the machine to start its emptying procedure INFO No more products can enter the machine the infeed belt s are stopped 4 The pro...

Страница 114: ...mes to a complete stop INFO The machine will switch to the STOPPING state 4 Check if the machine is in the STOPPED state INFO If the machine is paused by the operator the operator must also restart it...

Страница 115: ...t untouched at the loading position WARNING The machine after recovery is completely dependent on the information entered Make sure that you enter the correct information Restoring after problem with...

Страница 116: ...formed product INFO Option 1 has the advantage that you don t have to count and start with an empty situation 7 If the machine is running in batch mode please read this information carefully otherwise...

Страница 117: ...Next step 11 Now enter the situation as it is currently The choices made in step 7 are shown here Go through all input fields and check the values Situation row formation formation deck Selection 1 S...

Страница 118: ...successful you will be notified in a pop up window Resolve this before you can continue 13 When software has been checked you will see all fields turn orange Check this again Press ACCEPT to load new...

Страница 119: ...e machine is in the STOPPED state INFO If the machine is paused by the operator the operator must also restart it INFO It is possible that the state will switch to IDLE if no notifications are active...

Страница 120: ...chine If you choose option 2 you must also perform step 9 If you choose option 1 you can proceed to step 10 10 Because a layer has been removed from the stacking plates chances are that products will...

Страница 121: ...tly The choices made in step 8 are shown here Go through all input fields and check the values Situation layer formation formation deck Selection 1 Select EMPTY 2 Select LAYER READY 3 Select FORM LAYE...

Страница 122: ...efore you can continue 16 When software has been checked you will see all fields turn orange Check this again WARNING If the machine is running in batch mode check again whether you have correctly ent...

Страница 123: ...loaded automatically only if a batch is ready to be loaded This is possible if information has been entered by the batch controller You can find it in MAIN MENU PRODUCTION By pressing the button you w...

Страница 124: ...PING state 4 Check if the machine is in the STOPPED state INFO If the machine is paused by the operator the operator must also restart it INFO It is possible that the state will switch to IDLE if no n...

Страница 125: ...Press the stop button on the control panel of the machine 3 Wait until the machine comes to a complete stop INFO The machine will switch to the STOPPING state 4 Check if the machine is in the STOPPED...

Страница 126: ...be asked again if you are sure 8 Press YES to delete the batch Manual refreshing 1 You can always request a refresh of the batch controller by pressing the REFRESH button 2 Here the status of the batc...

Страница 127: ...stopped as soon as possible HOLD Machine makes a controlled stop so that all modules can finish their operation The module that has a malfunction will be stopped immediately SUSPEND Machine makes a c...

Страница 128: ...ONS NEAR OR WITHIN THE MACHINE AREA 29 ABORT Safety Safety zone of pallet handling interrupted Safety zone pallet handling other installation interrupted Check why safety circuit is interrupted Please...

Страница 129: ...m indication Warn technicians and OEM Use diagnostics and documentation to detect the problem and to solve it Make sure the hardware slave has power supply 61 ABORT CCU 1 offline CCU does not respond...

Страница 130: ...t Pallet dimensions in program incorrect Dimensions not within unit limits Correct the pallet dimensions in the program settings 210 STOP Number of products in column incorrect check active pattern in...

Страница 131: ...g product length with encoder Check settings of active program Product length Conveyor speeds Check configuration and decrease minimum transport percentage of module 304 HOLD Beltconveyor left Inverte...

Страница 132: ...tation 395 REFERENCE Twistrunner Inverter left side not referenced Motor inverter drive not referenced Motor has lost position or has been shown to be unreliable due to inverter drive faults The refer...

Страница 133: ...Place product on the correct position on the formation Restart the machine 501 HOLD Product formation Product stopper blocked Cilinder does not reach target position check for jams sensor adjustment a...

Страница 134: ...Bar 514 ABORT Product formation Product pusher inverter offline See Alarm 506 See Alarm 506 560 HOLD Layerbuffer conveyor Detection on begin conveyor blocked Photocell blocked while conveyor is runni...

Страница 135: ...ffline Communication lost between PLC and inverter drive No connection established Warn technicians and OEM Use diagnostics and documentation to detect the problem and how to solve it Make sure the in...

Страница 136: ...code in the manufacturer s documentation 681 REFERENCE Layerhandling Layerpusher not referenced Motor inverter drive not referenced Motor has lost position or has been shown to be unreliable due to in...

Страница 137: ...op stop position sensor for alignment and correct operation 694 ABORT Layerhandling Stackingplates inverter offline See alarm 689 See alarm 689 695 HOLD Layerhandling Side restraints inverter blocked...

Страница 138: ...oper operation Validate actual number of layers on palletlift with counted layers Use recovery menu to view the counted layers Remove layers if pallet is to high 854 SHOW Palletlift Pallet type incorr...

Страница 139: ...k alignment and correct operation 920 HOLD Pallet conveyor palletlift Transport duration infeed of pallet Pallet transport duration takes more time than normal to reach destination This is normally mo...

Страница 140: ...d an object while no transport of a pallet is active Check why photocell is covered Remove any objects Check pallet position on conveyor 929 ABORT Pallet conveyor palletlift Inverter offline Communica...

Страница 141: ...in the external batch system Make sure they meet unit limits configuration 2001 STOP Production Invalid layer settings from batch system Invalid layer number received from external batch system Value...

Страница 142: ...code feedback Generator did not complete generation without errros Please refer to generator program to view error feedback 2111 ALERT Generator Offline no heartbeat detected from program Generator is...

Страница 143: ...ormation Command Description SUSPEND Machine makes a controlled stop so that all modules can finish their operation The module that has a malfunction will be stopped immediately COMPLETE Machine is be...

Страница 144: ...rposes 13 SHOW ONLY Unit stopped by software buttons Software stop button pressed Machine will be stopped No solution needed Warning is for logging purposes 14 SHOW ONLY Unit paused by software button...

Страница 145: ...near sheet depot to stop refill procedure Make sure the depot is present and on position 1150 MATERIAL Pallet depot almost empty See warning 600 See warning 600 1151 SUSPEND Pallet depot empty See war...

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