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Oct-18-700

 

Operation

 

Page 28 of 34

 

Section 7 - Protection systems

 

 

Limitations of protection systems

 

 

The Line Runner 700 aerial device is equipped with protection systems that are intended 
to protect the machine from being overloaded due to operator errors.  However, even with 
these protection systems, the unit can be damaged if the operator disregards the 
recommended methods and procedures described in this manual. 

 

Boom stow protection

 

 

The boom stow protection system prevents damage to the chassis when the boom is 
lowered on the boom rest. An adjustable limiting valve is provided in the electro-hydraulic 
section valve that controls the lower boom cylinder.  So when the boom is positioned on 
the boom rest, it is not possible to reach the maximum operating pressure of the unit. 

ATTENTION: 

this system doesn’t protect against boom speed, operate slowly when 

stowing the boom on its rest. 
 

Side load protection

 

 

The side load protection system helps prevent damage to the aerial device structures 
when a side load is developed on the booms.   Side load may be caused for example 
when using the pulling eye without having the booms directly over the load. 

 

If an excessive side load is developed on the booms, the gearbox and rotation motor will 
back drive and the rotation brake will slip.  This allows the booms to side slip, or rotate 
toward the load. 

 

Operate the unit in a manner that avoids developing a side load on the booms.  Do not 
rely on the side load protection system to prevent side loads from developing on the 
booms.  The system is intended to protect the aerial device from excessive side loading 
due to operator error.  Each time the side load protection system operates, the aerial 
device is subjected to an overload.  Repeated overloads could cause fatigue failure of the 
machine components. 

 

Caution

 

 

Excessive side loading of the booms during aerial device operation should be 
avoided.  The booms should be rotated toward the load rather than depending upon 
side load protection.  Side loading can result in damage to the structures or the 
rotation system and may adversely affect vehicle stability.

 

 

Attention

 

 

Never attempt to counteract the side load protection system by shifting the rotation 
function of the single handle upper control in the opposite direction of the side slip.  
Attempting to override the side load protection system will cause increased side 
loading of the booms.  

Содержание Line Runner 700-40

Страница 1: ...ine Runner 700 40 Posi Plus Technologies Inc Copyright 2018 COPYRIGHT WARNING ANY REPRODUCTION OR DISTRIBUTION OF THIS WORK IN WHOLE OR IN PART BY ANY MEANS WHATSOEVER IS STRICTLY PROHIBITED WITHOUT T...

Страница 2: ...preoperational checks 15 Preparing for operation 18 Operating instructions 18 Section 5 Controls In cab controls 19 Intercom systems 19 Lower controls 21 Upper controls 22 Section 6 Operation Booms 2...

Страница 3: ...on could adversely affect the safe operation of this unit resulting in property damage and or personal injury Danger Electrocution Hazard This unit is a non insulating aerial device Maintain safe clea...

Страница 4: ...orm joystick will be dependent on the maximum flow available The standard flow available for this model is approximately 8 GPM at 1000 engine RPM This unit has been designed to be operated as a mobile...

Страница 5: ...Oct 18 700 Operation Page 5 of 34 Components identification TURRET PEDESTAL LOWER BOOM PLATFORM INTERCOM LOWER CONTROLS TELESCOPIC BOOM STABILIZER BAR IF APPLICABLE STABILIZER BAR IF APPLICABLE...

Страница 6: ...Oct 18 700 Operation Page 6 of 34...

Страница 7: ...the preventive instructions are not followed The following paragraphs from ANSI Z535 4 explain each term Danger Indicates an imminently hazardous situation which if not voided will result in death or...

Страница 8: ...ersonal injury and or property damage The operator bears ultimate responsibility for following all regulations and safety rules of their employer and or any state or federal law Never operate the aeri...

Страница 9: ...is stated on the serial number placard Understand the stability characteristics of this unit before using it All platform occupant s of this aerial device must always wear a certified CSA or OSHA appr...

Страница 10: ...rator is inside the platform It should only be operated on firm surfaces up to 5 degrees of inclination For a maximum stability the truck chassis must be on a level and firm surface only Danger Do not...

Страница 11: ...nd a drawing showing their location for this particular unit A copy of each decal follows the listing If for any reason any of the accident prevention signs are lost or become illegible replacements c...

Страница 12: ...Oct 18 700 Operation Page 12 of 34...

Страница 13: ...ation Consult the Stability Test report and the Parts Manuals for the applicable stabilizer options on this unit Stability or resistance to tipping is determined by the size and weight of the chassis...

Страница 14: ...ive 5 degrees For maximum stability the truck chassis must be on a level and firm surface It is impossible to foresee all possible situations and combinations for set up of the unit The operator bears...

Страница 15: ...s cracks wear or damage Special attention should be given to check fasteners of the following components Lower boom pivot pin Lower boom cylinder mounting pins Upper boom cylinder mounting pins Leveli...

Страница 16: ...m and it should not be possible to rotate the unit The machine must not be operated unless the trigger is working correctly Warning Platform occupant s must always wear a certified CSA or OSHA approve...

Страница 17: ...Oct 18 700 Operation Page 17 of 34 Figure 4 1...

Страница 18: ...ergized conductors Keep bystanders away from the lift and clear of working areas 4 Start the engine and turn ON the PTO PUMP switch of the cab control panel This switch starts the PTO PUMP hour counte...

Страница 19: ...lies DC power to the slave unit It has a push to talk switch that allows the driver to talk to the operator It is normally in the listen mode unless the switch is activated Volume of both speakers is...

Страница 20: ...o talk switch that allows the driver to talk to the operator It is normally in the listen mode unless the switch is activated Volume of both speakers is controlled from the master unit in the cab The...

Страница 21: ...sts of five 5 toggle switches that operate the following functions 2 Lower boom up down 3 Rotation CCW CW 4 Upper boom extend retract 5 Platform tilt 6 A three positions toggle switch Emergency pump O...

Страница 22: ...functions activated simultaneously Moreover the flow will divert to the maximum flow of the less demanding easiest to operate function first If there is still some flow available then the next less d...

Страница 23: ...l indicates the functions operated from the joystick The trigger must be depressed before to operate the boom functions The functions position of the unit may be different from the decal shown here ch...

Страница 24: ...ated through 370 degrees after the boom has been elevated to clear any obstacles The standard boom rotation movement stops approximately at 11 o clock on the roadside A planetary gearbox is used to dr...

Страница 25: ...ting the unit from the platform The lanyard must be secured to the lanyard anchor D ring near or on the platform All platform occupants must always wear appropriate personal protective devices at all...

Страница 26: ...le at all times In addition to keeping the platform level the system is capable of stowing the platform horizontal for road travel When the platform is unstowed and moved to the work position it can b...

Страница 27: ...ght of the material before moving it Use the placards provided on the machine and in the Operator s Manual to determine the available rated lifting capacities of the lower boom lifting eye Do not exce...

Страница 28: ...ling eye without having the booms directly over the load If an excessive side load is developed on the booms the gearbox and rotation motor will back drive and the rotation brake will slip This allows...

Страница 29: ...ts operation of the aerial device from the lower hydraulic controls Emergency lowering DC pump If a situation arises that the machine cannot be operated due to a loss of hydraulic power such as engine...

Страница 30: ...is held in this position When the switch is not held in this position it automatically comes back to the neutral position to stop the DC pump The DC pump can be heard while it is operating Since the...

Страница 31: ...sing the Emergency lowering DC pump system Low fluid level in reservoir Check fluid level Add fluid to the Full mark Use correct type of fluid Oil reservoir gate valves closed Check gate valves and op...

Страница 32: ...ed by following the guidelines recommended in the Maintenance Manual for top performance from the hydraulic system When cleaning the unit care should be taken not to spray water under pressure directl...

Страница 33: ...ound booms in the boom rest the oil level should be between the Add and the Full marks on the filler cap dipstick or applicable sight gauge If oil must be added oil of the proper type as described in...

Страница 34: ...increase the life of the machine and help to avoid future maintenance problems Any squeaky or jerky action of the moving parts on the aerial device is an indication that lubrication is needed immedia...

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