background image

REV

. 012018

2

THESE INSTRUCTIONS ARE FOR BC AND BC/BF BLAST CHILLERS/ 
BLAST FREEZER. IT IS VERY IMPORTANT TO READ THESE 
INSTALLATION AND OPERATING INSTRUCTIONS CAREFULLY 
BEFORE YOU START USING THE EQUIPMENT FOR THE FIRST TIME. 
ALSO, PLEASE KEEP THESE INSTRUCTIONS IN A SAFE PLACE FOR 
FUTURE REFERENCE OR USE BY ANOTHER OPERATOR.

BY FOLLOWING THESE INSTRUCTIONS YOU CAN IMPROVE THE 
PRODUCT’S PERFORMANCE AND YOUR PROCESS.  

PLEASE NOTE! IT IS IMPORTANT TO HAVE YOUR EQUIPMENT 
REGULARLY MAINTAINED BY A PROFESSIONAL ENGINEER. 

Check the product as soon as you receive it. If you notice 
that it has suffered from damages during transportation, you 
must indicate this in the delivery documents and tell about 
the matter to the carrier off the retailer. The manufacturer’s 
guarantee does not cover damages caused by transportation

INSTALLATION AND INTRODUCTION

The BC/C, BF/F- and BC/BF-cabinets are delivered either 
plug-in or as central plant connection ready. The installation 
and adjustment should always be done by a qualified 
refrigeration engineer. Clean the cabinet with a mild 
cleaning agent and wipe dry. Leave the door open for a 
while.

POWER SUPPLY

The main lead is earthed. Before connecting the cabinet 
to the electricity supply make sure that the socket is 
protected with a fuse of 16 A delayed. The voltage must be 
240V/50Hz/1-phase. The remote unit requires a separate 
power supply. There is no electrical connection between the 
cabinet and the refrigeration unit.

REQUIREMENTS OF THE SEPARATE MACHINERY

The power demand of the evaporator and blast chiller has 
been described in the manufacturer’s technical information. 
The range of use of the refrigerating compressor has to 
be suitable for the entire operating range of the blast 
refrigeration process of the blast chiller / blast freezer. 
Also, the refrigeration system has to follow the alternating 
evaporation temperatures of the blast chilling process so 
that the requirements of the blast refrigeration phases are fi 
lled.

DISHES, AMOUNT OF FOOD

All BC- and BC/BF-cabinet models are designed to accept 
GN 1/1-dishes. 

THE MAXIMUM CHILLING AMOUNTS

The refrigerating capacity is informed according to the 

English DHSS instructions. The maximum chilling amounts 
are defined and tested with a 50 mm test package, being:

BLAST CHILLING AND BLAST FREEZING CAPACITIES

BC 960 

+70...+3°C 

90 min 

60 kg

BC 990 

+70...+3°C 

90 min 

90 kg

BC 24-100 

+70...+3°C 

90 min 

100 kg

BC 48-200 

+70...+3°C 

90 min 

2x100 kg

BF 960 

0°C...-18°C 

2,5 h 

35 kg

BF 990 

0°C...-18°C 

2,5 h 

50 kg

BF 960 

0°C...-18°C 

6 h 

60 kg

BF 990 

0°C...-18°C 

6 h 

90 kg

BF 24-100 

0°C...-18°C 

2,5 h 

55 kg

BF 48-200 

0°C...-18°C 

2,5 h 

2x55 kg

BF 24-100 

0°C...-18°C 

10 h 

100 kg

BF 48-200 

0°C...-18°C 

10 h 

2x100 kg

Do not add further warm products once the process has 
been started.  

Contents

 

General information ............................................2–4

1  

Blast chilling and blast freeing ................................. 5

2  

Capacity of blast chilling and  
blast freezing equipment ......................................... 5

3  

General features of blast chilling / blast freezing 
equipment .............................................................. 6

4  

Fish freezing process ............................................... 6

5  

Default values of the quick pre-set programs of the 
equipment  ............................................................. 7 

6    Personalised programs – programming basis............ 8

First time use .......................................................... 9

Main menu. .......................................................... 10 
8.1 Main menu buttons ......................................... 10

Quick programs ..................................................... 11

9.1   Use of quick programs  .......................................... 11
10   Personalised programs – use ................................. 12
10.1  Personalised programs – programming .................. 13
11   Menu .................................................................... 14
12   Saved HACCP data ................................................ 15
13   Alarms  ................................................................. 15

INVENTUS BLAST CABINETS

Содержание Inventus BC 24-100

Страница 1: ...hjeet FINLAND Mukkulankatu 19 FI 15210 Lahti Finland Tel 358 20 5555 12 www porkka fi NORWAY Ringeriksveien 16 3414 Lierstranda Norway Tel 47 66 98 77 77 www porkka no SWEDEN Industrigatan 21 S 619 33...

Страница 2: ...een described in the manufacturer s technical information The range of use of the refrigerating compressor has to be suitable for the entire operating range of the blast refrigeration process of the b...

Страница 3: ...m and there must not be pieces of meat heavier than 2 5 kg Some specific heat capacities J kgK Slow Water 4180 Blood defibrillated 3880 Fish low fat 3350 Meat 3180 Egg 3180 Fatty tissue 2980 Fast Butt...

Страница 4: ...ther of the front corners Check that things such as bottles in the cabinet are not knocking against each other If the malfunction cannot be corrected by checking the above mentioned points prevent the...

Страница 5: ...ipment Traditionally the capacity of the equipment for blast chilling is advised to be 70 C 3 C in 90 minutes in 50mm layer thickness DHSS 1989 this however is advisory and not legislation The EU Comm...

Страница 6: ...tive removal of condensate water the equipment should be connected to an appropriate waste outlet 4 Freezing of fish Anisakis simplex roundworm is a parasite of North Sea whales Infecting larval stage...

Страница 7: ...to the soft chilling the start temperature at the beginning of the hard function process is decreased considerably to accelerate the process This accelerates both blast chilling and blast freezing of...

Страница 8: ...The selectable phases are 1 Blast chilling Hard 2 Blast chilling Soft 3 Blast freezing 4 Storing INVENTUS BLAST CABINETS Diagram 3 Process phases and times of custom cycles PRODUCT TEMPERATURE PHASE...

Страница 9: ...e next phase Fig 3 Select the date form EU USA Go up or increase the value Select value to be changed or save the change Go down or decrease the value Exit go back to the previous upper level The box...

Страница 10: ...ing 5 Cabinet Room Temperature the actual internal air temperature shows on display 6 Process phase the selected function is shown at the top left corner of display Soft Chill by temp is running Figur...

Страница 11: ...with foodstuffs supervision authorities and taken into consideration in the HACCP plan 9 1 Use of pre set quick programs Regulation 1367 2011 defines the minimum requirement of chilling to be that th...

Страница 12: ...ram are displayed Fig 14 In this screen icons of different functions and alarms are also shown that are only are seen when they are active If you want to change the selected program press Fig 12 Main...

Страница 13: ...r colder Under Defrost select the time for automatic defrost If the equipment is used once a day or less de frost can be achieved by leaving the door open in between use If the equipment is used regul...

Страница 14: ...to be used following temperature controlled blast freezing to be able to remove the temperature probe from the product Continuous action is a 24h forced drive function if you want to use the equipment...

Страница 15: ...nowledged by button It does not turn off the alarm but mutes the buzzer Alarm ceases when the error is gone Error messages can be viewed with button Fig 19 Service control panel Log file Management HA...

Страница 16: ...gsomr det av kylkompressorn m ste vara l mplig f r hela verksamhetsomr det av snabbkylningsprocessen av snabbkylnings snabbdjupfrysningsanordningen ven kylsystemet m ste f lja de varierande f r ngning...

Страница 17: ...inom den lagade maten m ste vara 70 C Maten m ste inom 30 minuter efter lagningen verf ras i GN kantiner f r nedkylningen Nedkylningen till 3 C eller d runder m ste ske i h gst 90 minuter Lagertjockl...

Страница 18: ...ngen inte r verhettad Avfrostning inte p g r Om funktionsst rningen forts tter efter att ovan n mnda punkter kontrollerats f rhindra att varorna f rst rs genom att flytta dem till ett l mpligt lagerut...

Страница 19: ...llt rapporteras sk pens kapacitet f r snabbnedkylningen till 70 C 3 C p 90 minuter till en tjocklek av 50 mm Detta st der sig p det engelska snabbkylningsdirektivet DHSS 1989 som r r dgivande men inte...

Страница 20: ...utats F r utrustningens effektiva och l ngvariga anv ndning f ruts tts att kondensvattnet alltid kan ledas till ett avlopp 4 Fiskinfrysning EU f rordningen6 och det nationella direktivet 5 f ruts tter...

Страница 21: ...roduktgivaren m ter I j mf relse med den skonsamma nedkylningen s nks inneluftstemperaturen m rkbart i b rjan av processen f r att g ra processen snabbare Detta ger b de en snabbare snabbnedkylning oc...

Страница 22: ...rvaringsfunktion F ljande fas kan v ljas 1 Snabbnedkylning Hard 2 Snabbnedkylning Soft 3 Snabbinfrysning 4 F rvaring INVENTUS BLAST CABINETS Graf 3 Processfaser och tider av egna program PRODUKT TEMPE...

Страница 23: ...A G upp t i displayen eller ka v rdet av vald parameter V lj ett modifierat v rde eller spara f r ndringen G ned t i displayen eller minska v rdet Exit g tillbaka till f reg ende vre niv Boxen som vis...

Страница 24: ...uren visas p displayen 6 Processfas vald funktion visas v nster i vre h rn av displayen Soft Chill by temp is running i funktionsberedskap r displayen som i bild 5 Displayen i bild 5 visar enheten i b...

Страница 25: ...9 1 Anv ndning av f rinst llda snabbprogram F rordning 1367 2011 g llande livsmedelshygien i livsmedelslokaler best mmer som avkylningens minimumkrav att maten efter lagning ska nedkylas inom max 4 ti...

Страница 26: ...d 14 Bilden visar ocks ikoner av andra funktioner och alarm som bara visas n r de r aktiverade Vill du ndra det valda programmet tryck Bild 12 Huvudmeny Bild 13 Egna program F reg ende N sta Starta up...

Страница 27: ...Under rubriken Defrost v ljer man tidpunkten f r automatiska avfrostningsfas Om enheten anv nds s llan bara en g ng om dagen och den f r st med d rr ppen d remellan r separata avfrostningsfaser inte n...

Страница 28: ...snabbinfrysningen f r att l ttare kunna f loss produkttemperatursgivaren fr n produkten F r kontinuerlig drift finns en 24 h forcerad drifts funktion om man vill anv nda enheten med h gsta m jliga eff...

Страница 29: ...an kvitteras med knappen som inte st nger larmen av men d mpar summern Alarmet upph r n r felet r borta Felmeddelanden kan granskas med knappen Bild 19 Servicekontrollpanel Log file Management HACCP l...

Страница 30: ...ERILLISKONEISTOLLE Laitteen h yrystimen ja pikaj hdytyslaitteen tehontarve on ilmoitettu valmistajan teknisiss tiedoissa kylm kompressorin k ytt alueen pit soveltua pikaj hdytys pikapakastuslaitteen p...

Страница 31: ...ainen j hdytysohje Valmistetun ruoan sis l mp tilan on oltava 70 C Ruoka on siirrett v puolen tunnin sis ll valmistuslaitteista GN astioihin j hdytyst varten J hdytt minen on tapahduttava 3 C een tai...

Страница 32: ...ta s t jalat Varmista etteiv t kaapissa olevat tavarat helise vastakkain Jos toimintah iri jatkuu tarkastettuasi edell mainitut kohteet niin est tavaroiden pilaantuminen siirt m ll neasianmukaiseen s...

Страница 33: ...itteiden suorituskyky Perinteisesti laitteiden suorituskyky on ilmoitettu pikaj hdytykselle 70 C 3 C 90 minuutissa 50 mm kerrospaksuudella T m tukeutuu v lj sti englantilaiseen pikaj hdytysohjeeseen D...

Страница 34: ...tehokas k ytt edellytt sen liitt mist aina viem riin kondenssiveden vuoksi 4 Kalan j dytysk sittely EU asetus6 ja kansallinen ohjeistus5 edellytt v t tiettyjen kalalajien j dytysk sittely mik li ne m...

Страница 35: ...ssin alkuvaiheessa sis ilman l mp tilaa lasketaan merkitt v sti kylmemm ksi prosessin nopeuttamiseksi T m nopeuttaa niin pikaj dytyst kuin pikapakastusta tuotteilla joiden sis inen l mm nsiirtym vastu...

Страница 36: ...toiminnosta Valittavissa olevat vaiheet ovat 1 Pikaj hdytys Hard 2 Pikaj hdytys Soft 3 Pikapakastus 4 S ilytys INVENTUS PIKAJ HDYTYS JA PIKAPAKASTUSKAAPIT Kuvaaja 3 Oman ohjelman prosesessivaiheet ja...

Страница 37: ...v m r n muoto EU USA Siirry yl sp in tai suurenna arvoa Valitse muutettava arvo tai tallenna muutos Siirry alasp in tai pienenn arvoa Exit siirry takaisin edelliselle ylemm lle tasolle Asetettavan arv...

Страница 38: ...Temperature laitteen sis ilman sen hetkinen l mp tila n kyy n yt ll 6 Prosessin vaihe valittu toiminto n kyy n yt n vasemmassa yl kulmassa Soft Chill by temp is running Valmiustilassa laitteen n ytt o...

Страница 39: ...assa 9 1 Pikaohjelmien k ytt Asetus 1367 2011 ilmoitettujen elintarvikehuoneistojen elintarvikehygieniasta m ritt j hdytyksen minivaatimukseksi j hdytyksen ruoan kypsent misen j lkeen enint n 4 tunnis...

Страница 40: ...kyviss my s eri toimintojen ja h lytysten ikonit jotka n kyv t ainoastaan ollessaan aktiivisina Mik li haluat muuttaa valittua ohjelmaa paina Kuva 12 P valikko Kuva 13 Omat ohjelmatm Edellinen Seuraa...

Страница 41: ...ikon alla valitaan automaattisen sulatusjakson ajankohta Mik li laitetta k ytet n harvoin vain kerran p iv ss ja se saa v liajat sulaa ovi avattuna ei erillisi sulatusjaksoja tarvita Jatkuvassa k yt s...

Страница 42: ...rille on tarkoitettu k ytett v ksi l mp tilaohjatun pikapakastuksen lopuksi jotta tuotel mp tila anturi saadaan irrotettua tuotteesta Jatkuva k ynti on 24 h pakkok ytt toiminto mik li laitetta halutaa...

Страница 43: ...la mik ei sammuta h lytyst mutta vaimentaa merkki nen H lytys lakkaa virheen poistuessa Virheilmoituksia voidaan tarkastella painikkeella Kuva 19 Huollon ohjauspaneeli Log file Management Omavalvontap...

Страница 44: ...n for its quality and reliability throughout the word The success of Porkka is based on decades of experience customer focused design and continuous product development The materials used in Porkka pr...

Отзывы: