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Startup and validation

7619_en_05

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Startup and validation

7.1

Initial startup

To start up, proceed as described in Table 7-1.

Table 7-1

Steps for startup

Step

Relevant section and literature

Set the transmission speed and the mode.

Section “Setting the DIP switches” on page 40

Set the protocol/address.

Section “Setting the DIP switches” on page 40

Install the safety module within the Inline station.

Section “Mounting, removal, and electrical installation” on

page 39

Connect the bus system and supply voltage cables to the

Inline station.

IB IL SYS PRO UM E user manual (INTERBUS),

IL SYS INST UM E or documentation for the bus coupler

Wire the outputs according to your application.

Section “Mounting, removal, and electrical installation” on

page 39

Section “Inline potential and data routing, and Inline connec-

tors” on page 33

User manuals for the function blocks used

Before applying the operating voltage:

–

Make sure that there are no wiring errors (e.g., cross-cir-

cuit or short circuit) or grounding errors by testing with a

multimeter.

–

Check whether the ground connection is safe.

Connect the necessary voltages to the Inline station.

IB IL SYS PRO UM E user manual (INTERBUS),

IL SYS INST UM E or documentation for the bus coupler

Connect the required voltages (U

) to the safety module.

Section “Supply voltage U

” on page 33

Once the operating voltage has been applied:

–

If possible, measure the wave form of the voltages to en-

sure that there are no deviations.

–

Measure the output voltages on the module, as well as

the supply voltages that supply the connected loads

(e.g., motor) to ensure that they are in the permissible

range.

–

Use the LEDs on the devices to check that the module

starts up without any errors (there must be no red LEDs

permanently on; the FS LED flashes because the device

is not parameterized).

Check the mounting and installation.

Checklist “Mounting, removal, and electrical installation” on

page 39

Содержание IB IL 24 PSDO 8-PAC

Страница 1: ...User manual IB IL 24 PSDO 8 PAC Inline module with safe digital outputs...

Страница 2: ...mberg Germany phoenixcontact com 7619_en_05 IB IL 24 PSDO 8 PAC Inline module with safe digital outputs Designation Revision as of HF FW FW Order No IB IL 24 PSDO 8 PAC 00 201 100 2985631 User manual...

Страница 3: ...nge 20 2 5 Anschlussm glichkeiten f r Aktoren in Abh ngigkeit von der Parametrierung 22 2 6 Lokale Diagnose und Status Anzeigen 23 2 7 Sicherer Zustand 25 2 7 1 Betriebszustand 25 2 7 2 Fehlererkennun...

Страница 4: ...g nge bei eingeschalteter Abschaltverz gerung f r Stopp Kate gorie 1 53 6 Anschlussbeispiele f r die sicheren Ausg nge 55 6 1 Erkl rung zu den Beispielen 55 6 2 Hinweise zur Schutzbeschaltung externer...

Страница 5: ...t t zur EMV Richtlinie 87 10 4 Bestelldaten 88 10 4 1 Bestelldaten Sicherheitsmodul 88 10 4 2 Bestelldaten Zubeh r 88 10 4 3 Bestelldaten Dokumentation 88 A Anhang Im Handbuch verwendete Begriffe f r...

Страница 6: ...IB IL 24 PSDO 8 PAC 6 112 PHOENIX CONTACT 7619_en_04 E Anhang Stichwortverzeichnis 105 F Anhang nderungsnachweis 107...

Страница 7: ...well as applicable stan dards and other regulations This symbol indicates hazards that could lead to personal injury There are three signal words indicating the severity of a potential injury DANGER I...

Страница 8: ...and sys tems In terms of the safety notes in this application description qualified personnel are persons who because of their education experience and instruction and their knowledge of rele vant sta...

Страница 9: ...Contact immediately engage a service engineer or send the faulty module directly to Phoenix Contact Do not open the housing It is strictly prohibited to open the module housing If the housing is opene...

Страница 10: ...irt and surge voltages which may occur during operation The IB IL 24 PSDO 8 PAC module is designed for overvoltage category II according to DIN EN 60664 1 If you expect surge voltages in the system wh...

Страница 11: ...ity level ascertained determines how to connect and parameterize the safety module within the overall safety function Within an INTERBUS Safety SafetyBridge or PROFIsafe system the IB IL 24 PSDO 8 PAC...

Страница 12: ...er manual as well as in the documents listed in Documentation on page 13 In particular only use the module according to the technical data and ambient conditions specified in Section 10 Technical data...

Страница 13: ...r INTERBUS Safety function blocks SafetyBridge When working on the SafetyBridge system and its components you must always keep this user manual and other items of product documentation to hand and obs...

Страница 14: ...BUS IBS SYS DIAG DSC UM E INTERBUS Diagnostics Guide for Generation 4 controller boards UM QS EN CONFIG and or Config online help Quick Start Guide and or online help for the Config software UM QS EN...

Страница 15: ...d Table 1 2 Abbreviations used Abbrevia tion Meaning PELV Protective extra low voltage A circuit in which the voltage cannot exceed 30 V AC 42 4 V peak value or 60 V DC under normal conditions and un...

Страница 16: ...IB IL 24 PSDO 8 PAC 16 112 PHOENIX CONTACT 7619_en_05...

Страница 17: ...US Safety SafetyBridge or PROFIsafe If you are working with SafetyBridge or PROFIsafe the switch is used to set the SafetyBridge or PROFIsafe address The module has four safe positive switching digita...

Страница 18: ...for setting the protocol and address 5 Potential jumper 6 Diagnostic and status indicators for assignment and meaning see Section Local diag nostic and status indicators on page 23 7 Inline connector...

Страница 19: ...Product description 7619_en_05 PHOENIX CONTACT 19 112 2 3 Housing dimensions Figure 2 2 Housing dimensions in mm 76191008 48 8 71 5 119 8 500KBD 2MBD Mode1 Mode2 9 8 7 6 5 4 3 2 1 0 F Address off on...

Страница 20: ...e disabled However in this case error detection is reduced For information on parameterization please refer to Section Parameterization of the safe outputs on page 50 Diagnostics Diagnostics are provi...

Страница 21: ...able C standards in your application e g EN 1010 in which for example the number of controlled devices required to achieve a particular category is specified WARNING Unintentional machine startup If t...

Страница 22: ...ection examples see Section 6 Connection ex amples for safe outputs Observe the requirements of the standards with regard to the external wiring and the actuators to be used to achieve a SIL SILCL Cat...

Страница 23: ...ing at 4 Hz Communications power present error at the interface between previous and flashing terminal the terminals after the flashing terminal cannot be addressed For example loose contact at the bu...

Страница 24: ...Green Output at logic 1 Off Output at logic 0 no error Red ON Short circuit overload of an output This diagnostic message is stored temporarily on the module The message is stored in the volatile memo...

Страница 25: ...t outputs Short circuit Cross circuit Overload Violation of the parameterized shutdown time INTERBUS Safety only The relevant diagnostic message is transmitted to the safe controller see Section Safe...

Страница 26: ...ontroller see Section Errors Messages and removal on page 69 2 7 4 Parameterization errors Parameterization errors are indicated As long as the module is not parameterized or In the event of faulty pa...

Страница 27: ...e output data for the safe INTERBUS controller as standard data The outputs are only controlled by the safe INTERBUS controller The input data only indicates the actual status of the outputs if no bus...

Страница 28: ...h2 OUT 2_Ch1 OUT 1_Ch2 OUT 1_Ch1 OUT 0_Ch2 OUT 0_Ch1 Reserved Output two channel 0 OUT3 _Ch 1 2 0 OUT2 _Ch 1 2 0 OUT1 _Ch 1 2 0 OUT0 _Ch 1 2 For the assignment of the illustrated byte bit view to your...

Страница 29: ...e ANDed bit by bit for each safe output channel The enable function can be parameterized enabled disabled for each specific channel see Section Parameterization of the safe outputs on page 50 The stru...

Страница 30: ...e the IB IL 24 PSDO 8 PAC bit x OUTx_Chy Safe output x channel y Internal sequences Table 2 3 Parameterization of output channels for the example in Figure 2 1 Output channel Output Enable OUT0_Ch1 Si...

Страница 31: ...INTERBUS Safety SafetyBridge PROFIsafe Mode switch Mode 1 Mode 2 Mode 1 ID code AFhex 175dec A7hex 167dec CBhex 203dec Length code 03hex 03dec 04hex 04dec 04hex 04dec Input address area 1 word Control...

Страница 32: ...IB IL 24 PSDO 8 PAC 32 112 PHOENIX CONTACT 7619_en_05...

Страница 33: ...be reduced if certain terminals are used Please refer to the information in the terminal specific data sheets 3 3 Supply voltage UM Supply the supply voltage at a bus coupler or a power terminal It is...

Страница 34: ...ge due to polarity reversal Polarity reversal places a burden on the electronics and despite protection against polar ity reversal can damage the module Therefore polarity reversal must be prevented 2...

Страница 35: ...ommon functional earth ground Only use the plugs supplied with the module or plugs that are approved as replacement items see Ordering data Accessories on page 88 Table 3 1 Terminal point assignment f...

Страница 36: ...erminal point assignment for plug 3 Terminal point Signal Channel assignment LED 5 1 OUT2_Ch1 Output 2 channel 1 2 1 6 1 OUT2_Ch2 Output 2 channel 2 2 2 5 2 not used 6 2 not used 5 3 0 V GND Channel 1...

Страница 37: ...nnectors 7619_en_05 PHOENIX CONTACT 37 112 WARNING Loss of functional safety due to parasitic voltages Connect the actuator ground to the ground terminal point of the corresponding output on the Inlin...

Страница 38: ...IB IL 24 PSDO 8 PAC 38 112 PHOENIX CONTACT 7619_en_05...

Страница 39: ...against being opened by unauthorized persons Mount all Inline terminals on 35 mm DIN rails Only connect the cables using the supplied Inline connectors or Inline connectors listed in the ordering dat...

Страница 40: ...e following values are preset by default Set the DIP switches before assembling the module in the Inline station The switches cannot be accessed when the safety module is installed in the Inline stati...

Страница 41: ...OFIsafe address for the PROFIsafe device PROFIsafe addresses 1 to 1022 1hex to 3FEhex are permitted PROFIsafe switch position Table 4 2 Switch position for PROFIsafe Only use devices with a uniform tr...

Страница 42: ...AC WARNING Loss of safety function during mixed operation During mixed operation between SafetyBridge V1 and or SafetyBridge V2 with SafetyBridge V3 incorrect addressing may lead to a loss of the safe...

Страница 43: ...on mechanisms are securely snapped into place Insert plugs Insert the plugs in the specified order A B Figure 4 3 Inserting the connectors For general information on mounting and removing Inline termi...

Страница 44: ...he adjacent plug from the neighboring Inline terminal on the left Remove plugs Remove the plug by pressing the back shaft latching A and levering off the plug B Figure 4 4 Removing the connectors Remo...

Страница 45: ...int assignment please refer to Section Terminal point assignment on page 35 For wiring proceed as follows Strip 8 mm off the cable Push a screwdriver into the actuation shaft of the appropriate termin...

Страница 46: ...nshielded cables Insert the assembled plugs in the corresponding module slot see Section Terminal point assignment on page 35 Mark all connections to prevent connections to the Inline plugs being mixe...

Страница 47: ...tion of the safe outputs determines the behavior of the module and thus has a considerable effect on the safety integrity level that can be achieved To parameterize the module the parameterization of...

Страница 48: ...determines the behavior of the module and thus has a considerable effect on the safety integrity level that can be achieved To parameterize the module the parameterization of the configurable safety m...

Страница 49: ...to the module on every power up or reset The following conditions must be met The supply voltage is present The communication connection has been established between the controller and safety module...

Страница 50: ...channel Two channel In two channel operation the assignment of the outputs to one an other is specified and cannot be parameterized Value of shutdown time INTERBUS Safety only 1 to 63 Time conversion...

Страница 51: ...output data of the standard con trol system See also Section SafetyBridge on page 29 Test pulses output dis abled in software test im pulses output switched off Disabled Enabled Enabling and disablin...

Страница 52: ...gory 1 x Value range of switch off delay for stop category 1 Two channel parameter ization Please note the following for two channel parameterization Ensure that the values for the shutdown time for I...

Страница 53: ...ng off the outputs according to the trigger event and the parameterization Switching off outputs Influence of parameterized Switching off outputs Switch off delay Shutdown time By the safe controller...

Страница 54: ...IB IL 24 PSDO 8 PAC 54 112 PHOENIX CONTACT 7619_en_05...

Страница 55: ...ge is specified in the tables For information about the relevant error code possible reme dies and information about whether acknowledgment is required please refer to Sec tion Errors Messages and rem...

Страница 56: ...upplied in an output e g via cross circuits These er rors can adversely affect the operation of the module or even destroy the module and therefore result in the loss of the safety function Therefore...

Страница 57: ...the connected contactors or safety relays with ap propriate protection against overcurrent and surge voltage Please note that a single error can result in the loss of the safety function between test...

Страница 58: ...isabled test the shutdown capability of the actuators at regular intervals Cat 4 Use proven safety principles Use appropriately qualified actuators see Section Requirements for controlled devic es act...

Страница 59: ...onds to these pulses use the two channel assignment of the outputs WARNING Loss of safety function Connect the actuator ground directly to terminal point GND of the safety module Use of an external gr...

Страница 60: ...used Ensure that this error does not result in delayed system startup Other errors depending on the actuator Please take into consideration all possible errors that can occur in the actuator Error in...

Страница 61: ...ation Parameterized as Comment Assignment Used Output Single channel Shutdown time in software switch off time INTERBUS Safety only 20 Application specific Value range of the shutdown time in software...

Страница 62: ...e event of an error The two channel assignment means that this does not result in a hazardous state 73420006 K2 R K1 R K1 K2 OUT1_Ch1 GND M OUT1_Ch2 GND Actuator Two channel Achievable SIL SILCL Cat P...

Страница 63: ...onsideration all possible errors that can occur in the actuator Error in the wiring Interrupt Cable interrupt between output and actuator or between actuator and ground No None No Detect errors using...

Страница 64: ...2 Assignment Used Used Output Two channel Two channel Shutdown time in software switch off time INTERBUS Safety only 20 20 Application specific Value range of the shutdown time in software value rang...

Страница 65: ...the function blocks used Before applying the operating voltage Make sure that there are no wiring errors e g cross cir cuit or short circuit or grounding errors by testing with a multimeter Check whet...

Страница 66: ...r used PROFIsafe Program the safety function User manuals for the function blocks used Documentation for the SafetyProg software INTERBUS Safety Documentation for the configurable safety module used S...

Страница 67: ...alidation Carry out a safety validation every time you make a safety related modification to the INTERBUS Safety SafetyBridge or PROFIsafe system When validating your individual EUC check the assignme...

Страница 68: ...IB IL 24 PSDO 8 PAC 68 112 PHOENIX CONTACT 7619_en_05...

Страница 69: ...en acknowledged Errors that must be acknowledged are indicated in the Ac knowledgment column in the tables below Error removal To remove the cause of an error please proceed as described in the Remedy...

Страница 70: ...l pair is specified as the error location e g OUT0_Ch1 2 Example Safe output errors Table 8 1 LED The LED column specifies which LED of the local diagnostics indicators is used to signal the error Ack...

Страница 71: ...n the safe state Check actuator Check connector and cabling Check freewheeling circuit at the contac tor Yes 2 x 0 3 OUT0_Ch1 OUT3_Ch1 x 7 A OUT0_Ch2 OUT3_Ch2 Error at the output or shortcircuit durin...

Страница 72: ...ing the diagnostic message deletes the message and activates the outputs Undervoltage at UM Supply voltage UM is measured A diagnostics message is generated for UM 17 V WARNING Unexpected machine star...

Страница 73: ...Ch1 OUT3_Ch1 x 7 A OUT0_Ch2 OUT3_Ch2 528 OUT0_Ch1 531 OUT3_Ch1 535 OUT0_Ch2 538 OUT3_Ch2 The parameterized shutdown time for the output is outside the permissible value range INTERBUS Safety only Corr...

Страница 74: ...ceived from the safe controller is not within the permis sible value range INTERBUS Safety only The valid value range for the location ID is between 1 and 126 Correct value and resend parameter data t...

Страница 75: ...device firmware handles this diag nostic message with the highest priority Only when this mes sage has been ac knowledged cor rectly are other errors indicated if present The acknowledg ment process...

Страница 76: ...ection Restart after replac ing a safety module on page 67 8 6 2 Acknowledging an error for SafetyBridge An IB IL 24 PSDO 8 PAC error is acknowledged completely via the configurable safety module WARN...

Страница 77: ...safety module on page 67 For instructions on error acknowledgment please refer to the documentation for the sys tem used WARNING Acknowledgment may result in a hazardous system state With the exceptio...

Страница 78: ...IB IL 24 PSDO 8 PAC 78 112 PHOENIX CONTACT 7619_en_05...

Страница 79: ...rry out repair work or make modifications to the module The housing must not be opened If the housing is opened correct operation can no longer be ensured In the event of an error send the module to P...

Страница 80: ...IB IL 24 PSDO 8 PAC 80 112 PHOENIX CONTACT 7619_en_05...

Страница 81: ...or the configurable logic module used 10 1 3 PROFIsafe For the system data for your system please refer to the corresponding documentation INTERBUS IBS SYS PRO INST UM E INTERBUS Safety UM EN INTERBUS...

Страница 82: ...kPa up to 2000 m above sea level Storage Transport 66 kPa to 108 kPa up to 3500 m above sea level Degree of protection IP20 Housing material Plastic PBT self extinguishing V0 Air clearances and creep...

Страница 83: ...f a dangerous failure on demand by the safety function PFD SIL 2 1 of 10 2 maximum corresponds to 1 x 10 4 SIL 3 1 of 10 3 maximum corresponds to 1 x 10 5 Probability of a dangerous failure per hour f...

Страница 84: ...technical data please refer to the data sheet for the bus coupler or power terminal used Supply voltage UM actuators Nominal voltage 24 V DC according to EN 61131 2 and EN 60204 Tolerance 15 20 includ...

Страница 85: ...fuse Safe digital outputs OUT0 to OUT3 Number 4 two channel or 8 single channel positive switching Supply From supply voltage UM Maximum output current per output 2 A Maximum output current for all ou...

Страница 86: ...me tOUT INTERBUS Safety only Can be parameterized 15 ms to 6 3 s see Section Param eterization of the safe outputs on page 50 Accuracy 2 ms 6 of the parameterized value 0 ms Switch off delay for shutd...

Страница 87: ...en the logic level and the I O area it is necessary to supply the bus coupler and this safety module from separate power supply units Interconnection of the power supply units in the 24 V area is not...

Страница 88: ...range IL SYS INST UM E User manual Configuring and installing the INTERBUS Inline prod uct range IB IL SYS PRO UM E INTERBUS Safety User manual INTERBUS Safety system description UM EN INTERBUS SAFETY...

Страница 89: ...services and error messages IBS SYS FW G4 UM E INTERBUS addressing data sheet DB GB IBS SYS ADDRESS Documentation for software Quick start guide SafetyProg UM QS EN SAFETYPROG Quick start guide Config...

Страница 90: ...IB IL 24 PSDO 8 PAC 90 112 PHOENIX CONTACT 7619_en_05...

Страница 91: ..._Destination_Address F Parameter PROFIsafe destination address address of the safe device see also F Parameter F I O device Failsafe I O device safe input and or output modules Modules with integrated...

Страница 92: ...or the safety program For a safe output module when the F System is passivated instead of the output values pro vided by the safety program substitute values 0 are transferred to the safe outputs PROF...

Страница 93: ...me must be sufficiently high for telegram delays to be toler ated by the communication but still ensure a sufficiently fast error response in the event of an error e g interruption in communication Va...

Страница 94: ...ection Parameterization of the safe outputs on page 50 PST_Device_ID 20hex for IB IL 24 PSDO 8 PAC F_Destination_Address not included in the checksum calculation iPar_CRC The device parameters are ver...

Страница 95: ...value 68 44 Invalid parameterization of F_SIL The safety module F Module cannot support the re quired SIL Use a device with the required SIL The safety module achieves SIL 3 maximum 69 45 Invalid para...

Страница 96: ..._Address and the value that you have set via the 10 pos DIP switch are the same 03FD Incorrect order of iParameter blocks Check infrastructure components Table B 4 F Parameter parameter errors Error c...

Страница 97: ...derating points by the corresponding factor in ac cordance with the table below For relay outputs 3 Limit the maximum switching voltage for relay outputs in accordance with the table be low Observe th...

Страница 98: ...g a safe Inline I O module at an altitude of 3 000 m above sea level Perform the actual calculation for the module used according to the technical data from the user documentation for the module Derat...

Страница 99: ...entification IB IL 24 PSDO 8 PAC BK20NA10 Version HW FW FW 00 100 100 Date 2008 01 03 Editor John Smith Test engineer Jane Brown Comment System XXX has been checked for engine hood production No Requi...

Страница 100: ...d specified uniform shutdown time derived from the system specifications or shut down time per channel 7 Are measures planned to prevent simple tampering 8 Are measures planned to prevent connectors b...

Страница 101: ...mment 17 Have specifications for assembly and electrical installation been defined e g EPLAN and communicated to the relevant personnel 18 Have specifications for startup been defined and communicated...

Страница 102: ...o the specifications specifications from the planning phase or according to the user manual 2 Was the safety module installed in the control cabinet IP54 3 Do the cable cross sections correspond to th...

Страница 103: ...only do so with a direct view of the danger zone 3 Are all parameters parameterized for the outputs 4 Are both channels for outputs that are parameterized as two channel matched to each other 5 INTERB...

Страница 104: ...ecific Cat 8 Do all cables correspond to the specifications 9 Does the power supply correspond to the specifications for the protective extra low voltage in accordance with PELV 10 Has the power suppl...

Страница 105: ...CT 105 112 19 Has it been ensured that any person intentionally starting hazardous move ments can only do so with a direct view of the danger zone Date Signature editor Date Signature test engineer No...

Страница 106: ...IB IL 24 PSDO 8 PAC 106 112 PHOENIX CONTACT 7619_en_05...

Страница 107: ...23 DIP Schalter 40 Dokumentation aktuelle 13 E Eingabe Adressraum 31 Entsorgung 79 Erforderliche Ma nahmen 57 Erstinbetriebnahme 65 F F CPU 91 F Destination_Address 91 Feedback Daten 29 Fehler Allgem...

Страница 108: ...tenworte 31 berwachungszeit 92 Prozessdatenworte INTERBUS 27 PROFIsafe 31 SafetyBridge 29 Q Qualifiziertes Personal 8 R Registerl nge 31 Reparatur 79 Richtlinien 12 S SafetyBridge Adresse 48 Prozessda...

Страница 109: ...orrected p 2 2 Printing and description for the DIP switches adapted p 2 8 P LED description changed p 2 12 INTERBUS Safety 4 word mode removed p 2 15 Programming data configuration data table adapted...

Страница 110: ...recorded previously contained in the cover Section 4 Section 4 1 3 Setting the DIP switches revised Table 4 3 Switch position for SafetyBridge V3 modified Page 9 Page 79 Information about safety seal...

Страница 111: ...products in your specific application in particular with regard to observing the applicable standards and regulations All information made available in the technical data is supplied without any acco...

Страница 112: ...ation It can be downloaded at phoenixcontact net products Subsidiaries If there are any problems that cannot be solved using the documentation please contact your Phoenix Contact subsidiary Subsidiary...

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