163
Chapter 10
Reference Materials
M
ATERIALS
FOR
S
ETTING
W
ELDING
C
ONDITIONS
R
EFERENCE
M
ATERIALS
C
HAPTER
10
10.3.2.4 Example for welding conditions of pulse MAG
Example for welding conditions of horizontal fillet
Example for welding conditions of downward welding
Example for welding conditions of upward welding
Plate
thickness
t [in. (mm)]
Leg length
[in. (mm)]
Aim angle and position
Number
of layers
Current
(A)
Voltage
(V)
Travel speed
[IPM (cm/
min)]
1/8 (3.2)
0.1 to 0.2
(3 to 4)
1
150
26 to 27
24 (60)
11/64 (4.5)
0.2 (5)
1
170
26 to 27
16 (40)
15/64 (6.0)
0.2 (6)
1
200
27 to 28
16 (40)
5/16 (8.0)
0.3 (8)
1
250
29 to 30
14 (35)
15/32 (12.0)
0.4 (10)
1
180 to 200
25 to 27
18 (45)
2
180 to 200
25 to 28
18 (45)
3
180 to 200
25 to 28
18 (45)
5/8 (16.0)
0.5 (12)
1
220 to 230
25 to 28
18 (45)
2
220 to 230
25 to 28
18 (45)
3
210 to 220
25 to 28
18 (45)
Plate
thickness
t [in. (mm)]
Shape of joint
weld
Current
(A)
Voltage
(V)
Travel speed
[IPM (cm/min)]
Remarks
12 ga (2.3)
Butt
100
22 to 23
28 (70)
Check back bead appearance
1/8 (3.2)
Fillet
100
21 to 22
28 (70)
Leg length: 0.2 to 0.2 in. (4 to 5mm), Throat
depth: 0.1 in. (2.5mm)
Leg length: 0.4 in. (10 mm)
Plate thickness
t [in. (mm)]
Shape of joint weld
Current
(A)
Voltage
(V)
Remarks
15/32 (12)
100 to 110
20 to 21
Weaving
Leg length: 0.4 in.
(10 mm)
Focus here
Angle of advance
10°
Stop at both ends