omi CHG 08, Руководство по эксплуатации и техническому обслуживанию

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710.1760.00.04-05 22/05/2014
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TABLE OF CONTENTS
1. GENERAL USER AND MAINTENANCE MANUAL ............................................................................... 3
1.1 HOW TO USE THIS MANUAL ...................................................................................................... 3
1.2 GENERAL DESCRIPTIONS/INTENDED USE ................................................................................... 3
2. GENERAL SAFETY INSTRUCTIONS ................................................................................................. 3
3. DESCRIPTION OF THE CHILLER, COMPONENTS AND OPTIONS ..................................................... 5
3.1 DESCRIPTION .......................................................................................................................... 5
3.2 REFRIGERANT CIRCUIT............................................................................................................. 5
STANDARD COMPONENTS USED IN THE CHILLER .......................................................................................... 5
OPTIONS – REFRIGERATION CIRCUIT .......................................................................................................... 6
3.3 COOLING MEDIUM CIRCUIT (CONSUMER CIRCUIT) ...................................................................... 6
STANDARD COMPONENTS USED IN THE CHILLER .......................................................................................... 6
OPTIONS – HYDRAULIC CIRCUIT ................................................................................................................. 7
SINGLE-CIRCUIT SYSTEM WITH TANK (STANDARD)....................................................................................... 7
SINGLE-CIRCUIT SYSTEM WITHOUT TANK .................................................................................................... 8
3.4 ELECTRIC CIRCUIT ................................................................................................................... 8
STANDARD COMPONENTS USED IN THE CHILLER .......................................................................................... 8
OPTIONS – ELECTRIC CIRCUIT .................................................................................................................... 9
3.5 HOUSING ................................................................................................................................ 9
4. TRANSPORT/ PACKAGING/ STORAGE ......................................................................................... 11
4.1 REMOVING THE PACKAGING AND HANDLING THE CHILLER ......................................................... 11
4.2 DISPOSAL OF PACKAGING MATERIALS ..................................................................................... 12
4.3 STORAGE .............................................................................................................................. 12
5. LOCATION AND INSTALLATION .................................................................................................. 12
5.1 CHOOSING A LOCATION ......................................................................................................... 12
5.2 ASSEMBLY (CONNECTIONS) .................................................................................................... 13
CONNECTION TO THE REFRIGERANT CIRCUIT (CONSUMER CIRCUIT) ............................................................ 13
CONNECTION TO THE ELECTRICITY MAINS ................................................................................................. 14
6. OPERATION ................................................................................................................................ 15
6.1 CHECK LIST FOR THE INITIAL START-UP OF WATER RECIRCULATING CHILLERS ........................... 15
WATER REQUIREMENTS ........................................................................................................................... 15
CHECKLIST FOR CHW 09 TO CHW 3652 ..................................................................................................... 16
6.2 CHECKLIST FOR STARTING UP OIL RECIRCULATING CHILLERS ................................................... 19
OIL REQUIREMENTS ................................................................................................................................. 19
CHECKLISTE FOR CHO 29 TO CHO 149 ....................................................................................................... 19
6.3 CHECK LIST FOR COMMISSIONING GLYCOL RECIRCULATING CHILLERS ....................................... 20
REQUIREMENTS FOR THE WATER-GLYCOL MIXTURE .................................................................................... 20
CHECKLIST FOR CHG 08 TO CHG 365 ........................................................................................................ 20
6.4 OPERATING SETTINGS FOR THE ELECTRONIC CONTROLLER ....................................................... 22
CONTROLLER TYPE “D” (CHW 11 TO CHW 36; CHG 08) ................................................................................ 24
CONTROLLER TYPE “E” (CHW 162 TO CHW 602; CHG 140 TO CHG 180) ......................................................... 25
CONTROLLER TYPE “B” (CHW 29 TO CHW 149; CHO 29 TO CHO 149; CHG 24 TO CHG 100) ............................. 26
CONTROLLER TYPE “C” (CHW 682 TO CHW 3652; CHG 225 TO CHG 365) ....................................................... 27
6.5 SHUTTING DOWN THE CHILLER ............................................................................................... 28
SWITCHING ON/OFF IN DAILY OPERATION ................................................................................................. 28
TEMPORARY DECOMMISSIONING .............................................................................................................. 29
DECOMMISSIONING FOR TRANSPORT PURPOSES ........................................................................................ 29
7. MAINTENANCE ............................................................................................................................ 30
7.1 MAINTENANCE OPERATIONS ................................................................................................... 30
7.2 DAILY RECORD ...................................................................................................................... 30
8. DISPOSAL ................................................................................................................................... 31
9. MALFUNCTIONS/TROUBLESHOOTING......................................................................................... 31
9.1 POSSIBLE ALARM SIGNALS AND THEIR RECTIFICATION ............................................................. 32
CONTROLLER TYPE “D” (CHW 11 TO CHW 36; CHG 08) ................................................................................ 32
CONTROLLER TYPE “B” (CHW 29 TO CHW 149; CHO 29 TO CHO 149; CHG 24 TO CHG 100) ............................. 33
CONTROLLER TYPE “E”, (CHW 162 TO CHW 602; CHG 140 TO CHG 180) ........................................................ 33
CONTROLLER TYPE “C” (CHW 682 TO CHW 3652; CHG 225 TO CHG 365) ....................................................... 36
10. FEATURES AND TECHNICAL DATA/ПАРАМЕТРЫ И ТЕХНИЧЕСКИЕ ДАННЫЕ ............................. 74
10.1 TECHNICAL FEATURES / ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ POWER CONSUMPTION ....................... 74
10.2 PUMP AND TANK CHARACTERISTICS / ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ НАСОСА И РЕЗЕРВУАРА .. 75
10.3 COMPONENTS WITH A WEIGHT OF MORE THAN 20 KG/КОМПОНЕНТЫ УСТАНОВКИ, МАССА ............
КОТОРЫХ ПРЕВЫШАЕТ 20 КИЛОГРАММ .................................................................................. 76
11. DIAGRAMS / ДИАГРАММЫ ........................................................................................................ 77
11.1 LEGEND / ОБОЗНАЧЕНИЯ ....................................................................................................... 77
12. REGULATION ON PRESSURE EQUIPMENT / ОБОРУДОВАНИЕ ДЛЯ РЕГУЛИРОВАНИЯ ДАВЛЕНИЯ
.......................................................................................................................................... 79
13. DECLARATION OF CONFORMITY / ДЕКЛАРАЦИЯ СООТВЕТСТВИЯ ............................................ 80
14. PROGRAMMED MAINTENANCE REGISTER / ПРОГРАММА ТЕХНИЧЕСКОГО ОБСЛУЖИВАНИЯ ... 81
15. INDIVIDUAL SPECIFICATION / ИНДИВИДУАЛЬНЫЕ СПЕЦИФИКАЦИИ .................................... 82