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Operating instruction and documentation

HL 2.30 NT/ HL 2.40 NT

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Content

Foreword ................................................................................................................................. 3

Record of installation .............................................................................................................. 5

Record of handing over........................................................................................................... 6

1.Introduction ........................................................................................................................... 7

1.1 Installation and check of the automotive lift ...................................................................... 7

1.2 Information of Warning...................................................................................................... 7

2. Master document of the automotive lift ............................................................................. 8

2.1 Lift–manufacturer .............................................................................................................. 8

2.2 Application ........................................................................................................................ 8

2.3 Changes at the construction ............................................................................................. 9

2.4 Displacement of the automotive-lift ................................................................................... 9

2.5 Declaration of conformity ................................................................................................ 10

3. Technical Information ........................................................................................................ 11

3.1 Technical Data ................................................................................................................ 11

3.2 Safety devices................................................................................................................. 12

3.3 Data sheet HL 2.30 NT .................................................................................................. 13

3.4 Data sheet HL 2.40 NT .................................................................................................. 16

3.5 Foundation plan .............................................................................................................. 16

3.6 Hydraulic plan ................................................................................................................. 20

3.7 Electrical diagram ........................................................................................................... 22

4. Safety regulations .............................................................................................................. 27

5. Operating instructions....................................................................................................... 28

5.1 Positioning the vehicle .................................................................................................... 28

5.2 Lifting the vehicle ............................................................................................................ 29

5.3 Synchronism of the automotive lift .................................................................................. 30

5.4 Lowering the vehicle ....................................................................................................... 30

6. Troubleshooting ................................................................................................................. 31

6.1 Emergency lowering ....................................................................................................... 32

6.2 Lowering onto an obstacle .............................................................................................. 32

7. Inspection and Maintenance ............................................................................................. 32

7.1 Maintenance plan............................................................................................................ 33

7.2 How often must the lift be cleaned? ................................................................................ 35

7.3 Examine of the stability of the automotive lift .................................................................. 36

8. Installation and Initiation ................................................................................................... 36

8.1 Regulations for the installation ........................................................................................ 36

8.1.1 Erection and doweling of the lift ................................................................................ 36

8.1.2 Initial filling ................................................................................................................ 38

8.2 Installation the lifting arms............................................................................................... 39

8.3 Lifting arm adjusting ........................................................................................................ 39

8.4 Initiation........................................................................................................................... 39

8.5 Change the lift location ................................................................................................... 39

9. Security check .................................................................................................................... 40

First security check before installation .................................................................................. 43

Regular security check and maintenance ............................................................................. 44

Extraordinary security check ................................................................................................. 50

Optional Riser pipes.............................................................................................................. 51

Содержание HL 2.30 NT

Страница 1: ...4 2013 Valid from SN 350974 Modified 08 2013 Operating instruction and documentation Serial no Otto Nußbaum GmbH Co KG Korker Straße 24 D 77694 Kehl Bodersweier Tel 49 0 7853 8990 Fax 49 0 7853 8787 E mail info nussbaum lifts de http www nussbaum lifts de Original Operating Instruction Made in Germany ...

Страница 2: ...Safety regulations 27 5 Operating instructions 28 5 1 Positioning the vehicle 28 5 2 Lifting the vehicle 29 5 3 Synchronism of the automotive lift 30 5 4 Lowering the vehicle 30 6 Troubleshooting 31 6 1 Emergency lowering 32 6 2 Lowering onto an obstacle 32 7 Inspection and Maintenance 32 7 1 Maintenance plan 33 7 2 How often must the lift be cleaned 35 7 3 Examine of the stability of the automoti...

Страница 3: ...th the lift Especially the chapter Safety accident Prevention has to be observed In addition to the safety remarks of the instructions for use the regulations and instructions being valid at the place of operation have to be considered Obligations of the operator The operator is obliged to allow only those persons complying to the following requirement to work at the unit being well acquainted wit...

Страница 4: ...rks and time intervals including Details for exchange of parts part components as mentioned in the instructions for use are to be adhered These works must only be carried out by expert personal After maintenance and repair works loose screw connections must always be firmly tightened Guarantee and liability Our General conditions of selling and delivering are in force There will be no guarantee or...

Страница 5: ...ase delete as applicable The initial safety check was carried out by a competent person before the initial operation The operating authority confirms the correct installation of the automotive lift the competent person confirms the correct initial operation Used Dowels ________________________________ Type Name Minimum anchorage depth kept _________________mm F ok Starting torque kept ____________...

Страница 6: ... The persons below were introduced after the installation of the automotive lift The introduction was carried out from an erector of the lift manufacturer or from a franchised dealer competent person date name signature date name signature date name signature date name signature date name signature date name signature date name signature date name of competent signature of the competent Your custo...

Страница 7: ...f the lift They are called experts and competent persons in this document Experts are persons for example self employed engineers experts which have received instruction and have experience to check and to test automotive lifts They know the relevant regulations concerning both labour and accidents prevention Competent persons are persons who have acquired adequate knowledge and experience with au...

Страница 8: ...fts is in fire hazardous workshops and wet environments outdoors washing halls etc is prohibited The operation of the lift is carried out directly on the control column see data sheet After changing the construction and after repair the lift has to be checked by an expert again The operating instruction and the instruction for maintenance have to be observed Capacity of the HL NT series HL 2 30 NT...

Страница 9: ...resumption of work date kind of change signature of the expert name address of the expert place date signature of the expert 2 4 Displacement of the automotive lift Displacement of the automotive lift expert checking resumption of work date kind of change signature of the expert name address of the expert place date signature of the expert ...

Страница 10: ...Operating instruction and documentation HL 2 30 NT HL 2 40 NT 10 2 5 Declaration of conformity ...

Страница 11: ... approx 26 sec infinitely variable max 14 sec with 4 t Standard eletrical supply 3 N PE 400 Volt 50 Hz Motor power HL 2 30 NT 3 kW Motor speed 1440 rotation Min Hydraulic pump 3 2cm Lifting Lowering pressure 190bar 120bar Motor power HL 2 40 NT 3 kW Motor speed 2880 rotation Min Hydraulic pump 2 7cm Lifting Lowering pressure 300bar 190bar Öl approxa 10 Liter HLP32 centristoke Soundlevel LpA 70 dB ...

Страница 12: ...ion 4 Two independent cylinder hydraulic system master and slave system Safety device against unintentional lowering 5 Totmann control The lift stops the movement if the operating element is operated anymore 6 Foot protection at the lifting arms Safety device against squeezing 7 Locking system at the lifting arms Safety device against squeezing horizontal movements of the arms in the raised condit...

Страница 13: ...Operating instruction and documentation HL 2 30 NT HL 2 40 NT 13 3 3 Data sheet HL 2 30 NT ...

Страница 14: ...Operating instruction and documentation HL 2 30 NT HL 2 40 NT 14 ...

Страница 15: ...Operating instruction and documentation HL 2 30 NT HL 2 40 NT 15 ...

Страница 16: ...Operating instruction and documentation HL 2 30 NT HL 2 40 NT 16 3 4 Data sheet HL 2 40 NT ...

Страница 17: ...Operating instruction and documentation HL 2 30 NT HL 2 40 NT 17 ...

Страница 18: ...Operating instruction and documentation HL 2 30 NT HL 2 40 NT 18 3 5 Foundation plan ...

Страница 19: ...Operating instruction and documentation HL 2 30 NT HL 2 40 NT 19 ...

Страница 20: ...2 30 NT HL 2 40 NT 20 3 6 Hydraulic plan Zeichnungsnummer Nr Version Name Datum von Bearb Datum Name Benennung Blatt 21 08 12 V01 A B T1 P HL 2 XX NT MG 0 2 0 3 0 5 0 1 K1 K2 F2 F1 0 4 T2 230SLNT41150 RV1 P T RV2 MeP A T MeB MeA 0 7 0 8 0 9 B SB ...

Страница 21: ...m 980340 0 4 Motor HL 2 30 2 40 3kW 992658 0 5 Oil level gauge 980011 0 6 Holding valve 130053 0 7 Hydraulic block 230SLNT41150 0 8 Pressure relief valve 155211 0 9 Ball valve integrated in 0 7 230SLNT41150 SB Lowering valve 15Liter 983629 F1 F2 Cylinder Slave side 230SLNT02850 K1 Cylinder Master side operating column 230SLNT02840 K2 Cylinder Master side slave column 230SLNT02840 ...

Страница 22: ...Operating instruction and documentation HL 2 30 NT HL 2 40 NT 22 3 7 Electrical diagram ...

Страница 23: ...Operating instruction and documentation HL 2 30 NT HL 2 40 NT 23 ...

Страница 24: ...Operating instruction and documentation HL 2 30 NT HL 2 40 NT 24 ...

Страница 25: ...Operating instruction and documentation HL 2 30 NT HL 2 40 NT 25 ...

Страница 26: ...Operating instruction and documentation HL 2 30 NT HL 2 40 NT 26 ...

Страница 27: ... rubber pads at the pick up points under the vehicle as described of the vehicle manufacturer After every lowering of the vehicle in the lowest position examine the safe position of the lifting arms under the vehicle If necessary adjust it again If heavy parts must be removed motor the centre of gravity of the vehicle will be changed Secure the vehicle against falling with suitable equipment befor...

Страница 28: ...ic A Position the column between Pic B Drive the vehicle into the steering wheel the centre of lifting platform and the car door Position the adjustable rubber pads under the vehicle which are described by the vehicle manufacturer see pic 1 Version with Mini Max lifting arms pic 1 Version with Mini Max lifting arms Position the pads under the described points of the vehicle Pic 2 Press the lever t...

Страница 29: ... procedure and check the sit of the pads again Check also the locking system of the lifting arms They must locked if the lift was raised Otherwise lower the lift into the lowest position and position the vehicle once again Every time if the vehicle is lowered into the lowest position the position of the arms pads under the vehicle has to be checked before next lifting Control the dangerous places ...

Страница 30: ...ow bore holes into the cylinder Both lifting carriage are on the same level 5 4 Lowering the vehicle Control the dangerous places of the lift and be sure that there are no objects or people in the immediate area of the lift or on the lift Lower the vehicle to the working height or into the lowest position Pull slowly the operating lever lowering The lowering procedure starts immediately To avoid a...

Страница 31: ...ift does not lifting possible causes solution No electrical power supply The main switch is not switched on Operating lever defective The fuse is faulty Feed line is cut Motor is overheated Motor is defective Only 2 Phases active Not enough hydraulic oil in the tank Gear pump is defective Check the power supply Check the main switch Check the function Check the fuses Check the feed line Let it coo...

Страница 32: ... an obstacle the lift stops the lowering movement To remove the obstacle push the operating lever to raise the lift 7 Inspection and Maintenance Before conducting maintenance work preparations must be made to ensure that during maintenance and repair work there is no risk to the safety of people working on or around the lift and also that there is no risk of damage to equipment being used on or ar...

Страница 33: ...nction of the lifting arms and the threaded bolts Grease the bolts and the threaded easily min once in a year Check the condition and function of the foot protection In case of wear exchange the defective parts Daily Check the condition of the rubber pads In case of wear exchange the defective parts Daily Clean and check the sliding surface of the lifting carriage into the column And check also th...

Страница 34: ...a year Check all welded joints for cracks on the automotive lift If any cracks are found on the lift cease use immediately Switch off and secure the main switch lock and call the service partner min once in a year Check the varnish Damage to external surfaces must be immediately repaired If theses repairs are not made immediately permanent damage to the powder coated surface may result Repair and ...

Страница 35: ...rolong the life of the lift Dirty deposits that can cause rust include de icing salt sand pebble stone natural soil all types of industrial dust water also in connection with other environmental influences all types of aggressive deposits constant humidity caused by insufficient ventilation Obviously this is dependent on the type of work being done with the lift the degree of cleanliness of the wo...

Страница 36: ...o be secured with a cable bushing Do not fold the cables After assembly of the lift the protective grounding of the lift must be examined after International Electronical Commission IEC guidelines 60364 6 61 before first start up by operators Also an insulation resistance examination is recommended 8 1 1 Erection and doweling of the lift Before installation the lift secure the installation area to...

Страница 37: ...tween the base plate and the concrete The gap between base plate and workshop soil should be squirted out with silicone after doweling Raise the fixed crossbeam and fasten it at the slave column Connect the hydraulic lines at the fittings They are color marked so it is easy to find the correct connection Bore the holes to position the dowels through the bore holes of the base plates pic 22 Clean t...

Страница 38: ...normal function of the lift can not guaranteed 8 1 2 Initial filling After the installation and connection of the hydraulic and electric lines put oil in the tank Loosen the cover of the hydraulic unit and remove Öleinfüllöffnung lösen und abnehmen Pour in 10 Liter oil quality 32 centristoke Raise the lift approx 1000mm Install the lifting arms and secure it wit he safety rings Push the operating ...

Страница 39: ... security check If the operator installs the lift by him or herself he or she must instruct a competent person to perform the security check The competent confirms the faultless function of the lift in the installation record and the form for the security check and authorises the use of the lift Please send the completed installation record to the manufacturer after installation 8 5 Change the lif...

Страница 40: ...se the form Regular security check at least annually 3 Every time the construction of that particular lift has been changed Use the form Extraordinary security check The first and the regular security check must be performed by a competent person It is also recommended to carry out a service on the lift at this time After the construction of the lift has been changed changing the lifting height or...

Страница 41: ...orce Tinst 20 40 80 Gesamtlänge mm Total length Longueur totale l 130 150 200 Gewinde Thread fil M 10 12 16 a 4 b 8 c 10 d 12 e 14 f 16 Stückzahl piece number nombre des pièces g 28 Die Montageanweisung des Dübelherstellers ist Folge zu leisten Bei Bodenbelag Estrich Fliesen sind längere Dübel zu verwenden Observe necessarily the installation description of the dowel manufacturer Use longer dowels...

Страница 42: ...lésage do 15 18 24 Bauteildicke thickness of the lift piece Epaisseur de la pièce tfix 0 50 0 100 0 100 Anzugsdrehmoment Nm turníng moment moment d une force MD 40 80 120 Gesamtlänge Total length Longueur totale l 155 230 272 Gewinde Thread fil M M10 M12 M16 a 4 b 8 c 10 d 12 e 16 f 20 Stückzahl piece number nombre des pièces g 14 Es können auch gleichwertige Sicherheitsdübel anderer Hersteller mi...

Страница 43: ...ms F F F Condition Function lifting arms movement F F F Condition Function safety sheet at the Mini Max F F F Condition Function Mini Max arms F F F Condition Cross beam F F F Condition Cylinder F F F Condition stripper cylinder F F F Condition cover F F F Condition concrete floor cracks F F F Condition electric lines and plugs fittings F F F Condition Hydraulic lines and fittings F F F Condition ...

Страница 44: ...s F F F Condition Function lifting arms movement F F F Condition Function safety sheet at the Mini Max F F F Condition Function Mini Max arms F F F Condition Cross beam F F F Condition Cylinder F F F Condition stripper cylinder F F F Condition cover F F F Condition concrete floor cracks F F F Condition electric lines and plugs fittings F F F Condition Hydraulic lines and fittings F F F Condition c...

Страница 45: ...s F F F Condition Function lifting arms movement F F F Condition Function safety sheet at the Mini Max F F F Condition Function Mini Max arms F F F Condition Cross beam F F F Condition Cylinder F F F Condition stripper cylinder F F F Condition cover F F F Condition concrete floor cracks F F F Condition electric lines and plugs fittings F F F Condition Hydraulic lines and fittings F F F Condition c...

Страница 46: ...s F F F Condition Function lifting arms movement F F F Condition Function safety sheet at the Mini Max F F F Condition Function Mini Max arms F F F Condition Cross beam F F F Condition Cylinder F F F Condition stripper cylinder F F F Condition cover F F F Condition concrete floor cracks F F F Condition electric lines and plugs fittings F F F Condition Hydraulic lines and fittings F F F Condition c...

Страница 47: ...s F F F Condition Function lifting arms movement F F F Condition Function safety sheet at the Mini Max F F F Condition Function Mini Max arms F F F Condition Cross beam F F F Condition Cylinder F F F Condition stripper cylinder F F F Condition cover F F F Condition concrete floor cracks F F F Condition electric lines and plugs fittings F F F Condition Hydraulic lines and fittings F F F Condition c...

Страница 48: ...s F F F Condition Function lifting arms movement F F F Condition Function safety sheet at the Mini Max F F F Condition Function Mini Max arms F F F Condition Cross beam F F F Condition Cylinder F F F Condition stripper cylinder F F F Condition cover F F F Condition concrete floor cracks F F F Condition electric lines and plugs fittings F F F Condition Hydraulic lines and fittings F F F Condition c...

Страница 49: ...s F F F Condition Function lifting arms movement F F F Condition Function safety sheet at the Mini Max F F F Condition Function Mini Max arms F F F Condition Cross beam F F F Condition Cylinder F F F Condition stripper cylinder F F F Condition cover F F F Condition concrete floor cracks F F F Condition electric lines and plugs fittings F F F Condition Hydraulic lines and fittings F F F Condition c...

Страница 50: ... F Condition Function lifting arms movement F F F Condition Function safety sheet at the Mini Max F F F Condition Function Mini Max arms F F F Condition Cross beam F F F Condition Cylinder F F F Condition stripper cylinder F F F Condition cover F F F Condition concrete floor cracks F F F Condition electric lines and plugs fittings F F F Condition Hydraulic lines and fittings F F F Condition colour...

Страница 51: ...rton angeliefert The Riser pipes where delivered in a box Les rehausses sont livrées en carton Mitgelieferte Teile bereitlegen Prepair the different pieces Repérer les differentes Pièce Schläuche Deckel Platten Verlängerungen Andrückblech Schrauben Tuyaux caches plaque haut rehausse bride Visserie Verlängerung extension Verlängerung extension ...

Страница 52: ... intérieur Auf die gewünschte Höhe einstellen von 100mm bis 900 mm in 100mm schritten je nach Deckenhöhe Adjust to the wished height from 100mm up to 900 mm depends to the ceiling height Régler en hauteur de 100mm à 900mm Selon le cran utilisé Verlängerung befestigen mittels der langen Schrauben nachdem das Spannblech A eingesetzt wurde Close the screw after insert the sheet A of metal Fixer les v...

Страница 53: ...Stück und Winkel wie auf Bild sichtbar lösen und drehen Loosen and turn the T piece and angle piece see pic T piece et de l angle et rotation Mitgelieferte Hydraulikschläuche austauschen Change the delivered hydraulic pipes Changer les tuyaux hydrauliques Gelb und weiß oben an der Bediensäule anbringen Yellow and white on the master column Blanc et jaune coté commande Rot direkt am Aggregat anbrin...

Страница 54: ...NT HL 2 40 NT 54 Blau an K1 an der Bediensäule anschließen Install the Blue on K1 at the master column Bleu vérin K1cote commande Abdeckblech auf Länge zuschneiden und montieren Cut the cover plate and fix it Couper le cache à la longueur et le fixer ...

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