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8

•  The quality of outdoor air must also be considered. Be 

sure that the combustion air intake is not located near a 

source of solvent fumes or other chemicals which can 

cause  corrosion  of  the  furnace  combustion  system. 

(See page 5 for a sample list of substances).

•  Route piping as direct as possible between the furnace 

and  the  outdoors.  Longer  vent  runs  require  larger 

diameters. Vent piping must be sloped upwards 1/4” 

per foot in the direction from the furnace to the terminal. 

This ensures that any condensate flows back to the 

condensate disposal system.

•  When  a  Direct  Vent  (2-pipe)  system  is  used,  the 

combustion air intake and the vent exhaust must be 

located in the same atmospheric pressure zone. This 

means both pipes must exit the building through the 

same portion of exterior wall or roof as shown in Figure 

20, page 33.

•  Piping  must  be  mechanically  supported  so  that  its 

weight does not bear on the furnace. Pipe supports 

must be installed a minimum of every 5 feet along the 

vent run to ensure no displacement after installation. 

Supports may be at shorter intervals if necessary to 

ensure that there are no sagging sections that can trap 

condensate.  It  is  recommended  to  install  couplings 

along the vent pipe, on either side of the exterior wall 

(Figure 20). These couplings may be required by local 

code.

•  If breakable connections are required in the combustion 

air inlet pipe (if present) and exhaust vent piping, then 

straight  neoprene  couplings  for  2”  or  3”  piping  with 

hose  clamps  can  be  used. These  couplings  can  be 

ordered through your local furnace distributor. To install 

a coupling:

1.  Slide the rubber coupling over the end of the pipe 

that is attached to the furnace and secure it with 
one of the hose clamps.

2.  Slide the other end of the rubber coupling onto the 

other pipe from the vent.

3.  Secure the coupling with the second hose clamp, 

ensuring that the connection is tight and leak free.

Outdoor Terminations - Horizontal Venting

•  Vent and combustion air intake terminations shall be 

installed as shown in Figures 1 & 2 (page 9) and in 

accordance with these instructions:

•  Vent termination clearances must be consistent with the 

NFGC, ANSI 2223.1/NFPA 54 and/or the CSA B149.1, 

Natural Gas and Propane Installation Code. Table 12 

(page 32) lists the necessary distances from the vent 

termination to windows and building air intakes.

•  Vent  and  combustion  air  intake  terminations  must 

be  located  to  ensure  proper  furnace  operation  and 

conformance  to  applicable  codes.  A  vent  terminal 

must be located at least 3 feet above any forced air 

inlet located within 10 feet. This does not apply to the 

combustion air inlet of a direct vent (two pipe) appliance. 

In Canada, CSA B149.1 takes precedence over these 

instructions. See Table 12 (page 32).

total length, including the equivalent fitting lengths, must 
be less than the maximum length specified in the table.

Condensing furnace combustion products have very little 
buoyancy, so Table 2 is to be used without consideration 
of any vertical rise in the piping.

Vent Pipe Material

Vent and combustion air pipe and fittings must be one of 
the following materials in the list and must conform to the 
indicated ANSI/ASTM standards. Cement must conform 
to ASTM Standard D2564 for PVC and Standard D2235 
for ABS. PVC primer must meet standard ASTM F656. 
When joining PVC piping to ABS, use PVC solvent cement. 
(See procedure specified in ASTM Standard D3138).

In  Canada,  all  plastic  vent  pipes  and  fittings  including 
any cement, cleaners, or primers must be certified as a 
system to ULC S636. However this requirement does not 
apply to piping internal to the furnace.

Materials

Standards

SCHEDULE 40PVC ............................................... D1785
PVC-DWV .............................................................. D2665
SDR-21 & SDR-26 ................................................. D2241
ABS-DWV .............................................................. D2661
SCHEDULE 40 ABS .............................................. F628
FOAM / CELLULAR CORE PVC ........................... F891

Vent Pipe Installation

 CAUTION:

Combustion  air  must  not  be  drawn  from  a 
corrosive atmosphere.

This furnace has been certified for installation with zero 
clearance between vent piping and combustible surfaces. 
However, it is good practice to allow space for convenience 
in installation and service.

•  In  the  absence  of  local  codes,  the  location  of  any 

combustion air inlet relative to any vent terminal must 
be at least 8 inches. This includes installations involving 
more than one furnace.

Maximum Direct Vent, Dual Pipe Length (FT.)

CMF95 INPUTS

(BTU)

INLET / OUTLET

2” Diameter

INLET / OUTLET

3” Diameter

45,000

30

60

72,000

30

60

NOTES:

1.  Subtract 2.5 ft. for each additional 2 inch long radius elbow, subtract 

5ft for each additional 2” short radiious elbow, subtract 3.5 ft. for 
each additional 3 inch long radius elbow, and 7 ft. for each additional 
3 inch short radius elbow.

2.  Two 45 degree elbows are equivalent to one 90 degree elbow.
3.  This table applies for elevations from sea level to 2,000 ft. For higher 

elevations, decrease pipe lengths by 8% per 1,000 ft of altitude.

Table 2. Vent Pipe Lengths

Содержание CMF95 Series

Страница 1: ...l your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WARNING RISQUE D INCENDIE OU D EXPLOSION Le non respec...

Страница 2: ...Base 13 MA 100 Universal Base Installation 14 Installing the Furnace on an MA 100 Base 15 Condensate Drainage 15 GAS SUPPLY PIPING 16 Leak Check 16 High Altitude Application 17 Converting to LP Propan...

Страница 3: ...ersonal injury or death This furnace must be installed in accordance with these instructions all applicable local building codes and the current revision of the National Fuel Gas Code ANSI Z223 1 NFPA...

Страница 4: ...uses the appliance orequipment Behard wired batterypoweredorboth ShallcomplywithNFPA720 2005Edition c A product approved vent terminal must be used andifapplicable aproduct approvedairintakemust be us...

Страница 5: ...tworkshouldbeappropriatelysizedtothecapacity of the furnace to ensure its proper airflow rating For installations above 2 000 ft the furnace should have a sea level input rating large enough that it w...

Страница 6: ...SSEMENT RISQUE D EMPOISONNEMENT AU MONOXYDE DE CARBONED Le non respect des consignes suivantes portant sur chacun des appareils raccord s au syst me d vacuation mis en service pourrait entra ner l emp...

Страница 7: ...t be known When estimating the length of vent runs consideration must be made to the effect of elbows and other fittings This is conveniently handled using the idea of equivalent length Thismeansthefi...

Страница 8: ...mination to windows and building air intakes Vent and combustion air intake terminations must be located to ensure proper furnace operation and conformance to applicable codes A vent terminal must be...

Страница 9: ...hown in Figure 4 The roof penetration mustbeproperlyflashedandwaterproofedwithaplumbing roof boot or equivalent flashing Vent and combustion air piping may be installed in an existing chimney which is...

Страница 10: ...I VentilAire IV Figure 5 VentilAire III IV Vent Freezing Protection CAUTION When the vent pipe is exposed to temperatures below freezing i e when it passes through unheated spaces chimneys etc the pip...

Страница 11: ...vent leakage It is good practice to seal all connections and joints with industrial grade sealing tape or liquid sealant Requirements for sealing ducts vary from region to region Consult with local co...

Страница 12: ...CAUTION HAZARD OF ASPHYXIATION DO NOT COVER OR RESTRICT FLOOR RETURN AIR OPENING or equivalent For closet installation with less than 6 front clearance but not less than 1 a louvered door must be used...

Страница 13: ...fastenthefrontofthefurnace and the base to the floor with 8 x 1 2 sheet metal screws FURNACE INSTALLATION NOTE Sinceallinstallationsaredifferent thesequenceof these steps may differ from the actual in...

Страница 14: ...opening and center the top of the feeder duct in 14 1 8 x 14 1 8 floor opening 5 Using the feeder duct as a guide mark and cut a 12 x 12 opening in the supply duct Remove the base and transition feede...

Страница 15: ...will cause improper operation or damage to the furnace It is recommended that all drain lines on the outside of the residence be wrapped with an industry approved insulation or material allowed by loc...

Страница 16: ...l gas hookups are shown in Figure 12 Leak Check FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury or property damage Installation and service must be pe...

Страница 17: ...nstallation may only be accomplished withfactorysuppliedorifices Donotattemptto drill out orifices in the field Improperly drilled orifices may cause fire explosion carbon monoxide poisoning personal...

Страница 18: ...ple Elevation 5 000 feet Type of Gas Natural Gas Local Heating Value of Gas 750 From Table 10 find 750 and follow down the column stop at the 5 000 feet row The heating value listed is LOW Table 12 wi...

Страница 19: ...ten until snug Make sure LP is visible after conversion Gas Pressure Verification Measuring the Supply Gas Pressure 1 Turn OFF the gas supply at the manual valve located on the outside of the unit 2 U...

Страница 20: ...are lit check all gas connections for leaks again with the soap and water solution Measuring the Manifold Pressure The manifold pressure must be measured by installing a pressure gauge Manometer Magn...

Страница 21: ...tothefurnace nameplate or Table 4 An electrical disconnect must be installed readily accessiblefromandlocatedwithinsightofthefurnace See Figure 18 page 29 or the wiring diagram label inside of the con...

Страница 22: ...otection2 045 45 000 18 115 60 1 127 103 11 0 14 20 13 1 21 7 072 72 000 18 115 60 1 127 103 10 4 14 20 12 4 20 4 NOTE Minimum wire gauge and maximum fuse circuit breaker amperage are based on MCA1 an...

Страница 23: ...e input rate in Btuh See example 6 The manifold pressure must be set to the appropriate valueforeachinstallationbyaqualifiedinstaller service agency or the gas supplier WARNING Do not attempt to drill...

Страница 24: ...nutes before taking any temperature readings The temperature rise is the difference between the supply and return air temperatures Verifying Burner Operation CAUTION The door over the burners may only...

Страница 25: ...alve and inducer remains energized The control goes to blower on delay 8 If flame is present the control energizes the blower on theselectedHEATspeed30secondsafterthegasvalve opened The gas valve and...

Страница 26: ...piping at the furnace 6 Remove the piping between the gas valve and the ground joint union If applicable 7 Remove the burner box door 6 screws 8 Remove 4 screws securing the manifold assembly to the b...

Страница 27: ...Fault Flash On Open Limit Switch Fault Flash Off Motor Fault On Off Diagnostic Description Yellow LED Low Flame Sensor Signal Continuous Flash Flame Present On Table 6 Control Board Fault Conditions...

Страница 28: ...8 1 3 8 1 5 8 24 3 16 4 3 4 2 7 8 1 3 4 1 3 4 16 1 2 13 5 8 3 1 2 X 1 1 2 Slots for Gas Pipe Condensate drains Typ FRONT VIEW LEFT SIDE TOP VIEW BOTTOM VIEW 3 3 4 Dia 2 Places 32 2 7 8 Dia Hole for Li...

Страница 29: ...SINGLE STAGE THERMOSTAT TO OUTDOOR UNIT FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE WIRING DIAGRAM For 80 and 90 Single Stage Furnaces Refer to the Installation Instructions provided with the furnac...

Страница 30: ...ER REVOLUTION OF GAS METER 1 5 10 10 360 1 800 3 600 12 300 1 500 3 000 14 257 1 286 2 571 16 225 1 125 2 250 18 200 1 000 2 000 20 180 900 1 800 22 164 818 1 636 24 150 750 1 500 26 138 692 1 385 28...

Страница 31: ...T BTU 45 000 72 000 0 to 1 999 FT 49 47 2 000 to 2 999 FT 50 48 3 000 to 3 999 FT 50 48 4 000 to 4 999 FT 51 48 5 000 to 5 999 FT 51 49 6 000 to 6 999 FT 51 49 7 000 to 7 999 FT 52 50 8 000 to 8 999 F...

Страница 32: ...ls All Clearances in this Figure apply on both walls G Clearance to inside corner All Clearances in this Figure apply on both walls All Clearances in this Figure apply on both walls H Clearance to eac...

Страница 33: ...ble Wall Normal Snow Level COMBUSTION AIR Seal Caulk Around Pipes at Building 90 Elbow 7 12 Min 90 Elbow 90 Elbow Support System on Vertical Rise FLUE PIPE COMBUSTION AIR See Table 2 for PVC Pipe Leng...

Страница 34: ...34...

Страница 35: ...35...

Страница 36: ...efully before starting the installation Return these instructions to the customer s package for future reference PROPOSITION 65 WARNING This product contains chemicals known to the state of California...

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