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Neco STIR-RITE III, Руководство владельца/оператора

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4

 

*****  

LIMITED WARRANTY

  ***** .................................................3

1. SAFETY .......................................................................6

2. WARNING LABELS .....................................................8

3.  EQUIPMENT OVERVIEW .........................................12

EQUIPMENT DESCRIPTION ......................................................12
ASSEMBLED LAYOUT WITHIN BIN .........................................13
STANDARD COMPONENT ID ....................................................14
STALL TIMER (OPTIONAL) .......................................................15

4.  ASSEMBLY & INSTALLATION .................................16

PRELIMINARY CONSIDERATIONS ...........................................16

GATHER TOOLS, IDENTIFY COMPONENTS, ETC. ..............16

DETERMINE SPECIAL CLEARANCE ISSUES .......................16

TRACK INSTALLATION .............................................................18
BEAM ASSEMBLY .....................................................................20

SECURE THE MAIN BEAM .....................................................20

INSTALL TROLLEY RETURN CARRIAGE ..............................20

INSTALL DRIVE CLUSTER .....................................................21

INSTALL TROLLEY ASSEMBLY ..............................................21

INSTALL PIVOT  BRACKET WELDMENT ...............................22

INSTALL PIVOT  ARM ASSEMBLY ..........................................22

INSTALL SUPPORT TUBE ASSEMBLY...................................23

INSTALL CORD SUPPORT ASSEMBLY .................................24

ELECTRICAL ROUTING & HOOKUP ........................................25

ROUTE AND SECURE WIRING ..............................................25

INSTALL JUNCTION BOX .......................................................25

AMPERAGE REQUIREMENTS ...............................................26

SCHEMATIC - 230V / 1PH  WITH NO STALL TIMER..............28

SCHEMATIC - 230V / 3PH  WITH NO STALL TIMER..............29

SCHEMATIC - 460V / 3PH  WITH NO STALL TIMER..............30

SCHEMATIC - TILT SWITCH ...................................................31

SCHEMATIC - 230V / 1PH & 3PH  WITH STALL TIMER.........32

SCHEMATIC - 460V /  3PH  WITH STALL TIMER ...................33

TABLE OF CONTENTS

Содержание STIR-RITE III

Страница 1: ...STIR RITE III Grain Stirring Machine Owner s Operator s Manual Effective Date June 5 2104 Publication Number 039463 Rev C...

Страница 2: ...Failure to read understand and follow the instructions within this manual constitute a misuse of the equipment and can affect personnel safety and the product warranty Additional copies can be viewed...

Страница 3: ...to products and goods without incurring any obligation with respect to previously manufactured products Failure to follow the instructions contained in this manual as well as the existence of any of...

Страница 4: ...0 INSTALL TROLLEY RETURN CARRIAGE 20 INSTALL DRIVE CLUSTER 21 INSTALL TROLLEY ASSEMBLY 21 INSTALL PIVOT BRACKET WELDMENT 22 INSTALL PIVOT ARM ASSEMBLY 22 INSTALL SUPPORT TUBE ASSEMBLY 23 INSTALL CORD...

Страница 5: ...IONAL ADJUSTMENT 44 6 MAINTENANCE 45 OVERVIEW 45 LUBRICATION REQUIREMENTS 45 7 APPENDIX 46 RESTARTING STUCK AUGERS 46 REPLACEMENT PARTS 48 STIR RITE III OVERALL ASSEMBLY 48 MOTOR SPACER ASSEMBLY 50 ST...

Страница 6: ...ined within this manual is not qualified to operate the equipment Only competent and experienced persons should operate farm equipment Anyone operating or working around power equip ment must understa...

Страница 7: ...y must meet the standards set by the NFPA Std 70 of the National Electrical Code and all local and state codes Disconnect power before resetting motor overloads BIN SAFETY Never enter a bin without be...

Страница 8: ...l pictorials are not shown full size If the warning labels are missing or become unreadable in any way use the following information to determine the required part number and contact NECO Customer Ser...

Страница 9: ...may be necessary to turn each auger with a pipe wrench clockwise to free it WARNING This procedure must be done with the power disconnected Do not turn augers backwards or counterclockwise This will c...

Страница 10: ...bin wall beside the bin door latch side at eye level Labels Applied to Man Hatch Door B Danger Flowing Grain A Danger Rotating Augers C Danger Electrocution Hazard Labels Applied Outside Bin Door Appl...

Страница 11: ...missing or damaged Make sure the surface is free of oils dirt and moisture if labels are replaced Figure 2B Equipment Warning Labels LABEL E LABEL D AS SHOWN BELOW LABEL F ON BOX COVERS NEVER ENTER T...

Страница 12: ...nts for the roof or roof ladder which may interfere with the movement of the Stir Rite III should be trimmed if this cannot be done the distance of the 10 1 4 from the eave to the track bolt center li...

Страница 13: ...Floor Space Below this Line Must be Unobstructed Eave Maximum Fill Height 22 560 mm The Height of the Beam at the Center of the Bin Needs to be Higher than the Height of the Beam at the Bin Wall To De...

Страница 14: ...NGER CHANNEL ASSEMBLY GOOSENECK PIVOT FRAME DOWN AUGER ASSEMBLY TROLLEY DRIVE CABLE ROTATING CONTACTOR TROLLEY RETURN CARRIAGE TROLLEY SYSTEM TWO THREE OR FOUR DOWN AUGERS TRACK SYSTEM BELT SHIELD PIV...

Страница 15: ...the cog The cog rotates in conjunction with the rotating contactor as the main beam advances around the bin When the roller reaches a peak it actuates the switch sending a pulse to the timer When the...

Страница 16: ...f ladder which may interfere with the movement of the Stir Rite III should be trimmed if this cannot be done the distance of the 10 1 4 from the eave to the track bolt center line must be increased pr...

Страница 17: ...hes of safety clearance and then add the 49 inch reference value Mark this level upon bin wall and verify that the mark is a MINIMUM if 10 1 4 inches below the eave level or the top of the bin wall In...

Страница 18: ...Insert the 3 bolt through the hole previously drilled in the bin wall Refer to Figure 1 Figure 2 Before installing the tracks measure and mark each track at the appropriate hole spacings required for...

Страница 19: ...le of the track the plate the bracket and the bin wall Secure using a sealing washer and a 5 16 18 flange nut See Fig 4 6 The adjoining section of track will attach to the splice plate using two 5 16...

Страница 20: ...1 2 bolts lock washers and 1 2 13 nuts NOTE Make sure the bolt head flats are turned par allel to the edge of beam flange the trolley wheels must have proper clearance The dimension X shown in Figure...

Страница 21: ...r be pinched by the wheels WARNING 3 After the trolley assembly has been slid on replace the clamp s opposite the drive cluster end that were removed Note There are clips welded along the inside of th...

Страница 22: ...m to prevent pivot arm from falling to one side or another and stiking a person or upsetting the machine Caution must be used to make sure hands or fingers do not become pinched between the pivot arm...

Страница 23: ...riage Insert Short Tube into the Longer Tube Attach Long Tube to Contactor Support Bracket Attach Short Tube to Return Carriage Figure 16A Overall Layout of Support Tubes INSTALL SUPPORT TUBE ASSEMBLY...

Страница 24: ...otal travel on the sup port tube assembly 3 The Cord Swing Arm Assembly will attach to the support tube assembly at the center of the first trolley motors center travel At the marked center travel pos...

Страница 25: ...lley can travel back and forth without interference of any kind 6 Route the cord from the drive motor to the junction box on the pivot arm Route the electrical cord be hind the trolley wheels under th...

Страница 26: ...e and the number of down augers in the system All materials and work should conform to local state and national electrical codes NECO strongly suggests contacting your local electrician The bin must b...

Страница 27: ...cords enter See Figure 25 Cords 1 Rotating Contactor Cord 2 Auger Motor Cord 3 Tilt Switch Cord 4 Optional Stall Tmer Cord 5 Gear Motor Cord Drill 3 16 holes along the top channel edge and use the sup...

Страница 28: ...MATIC 230V 1PH WITH NO STALL TIMER CORD FROM CONTACTOR HOUSING CORD FROM GEARMOTOR CORD FROM TILT SWITCH CORD FROM AUGER MOTORS WHT WHT GRN BLK WHT BLK WHT GRN GRN BLK NOTE CAP INCOMING RED WIRE RED G...

Страница 29: ...29 SCHEMATIC 230V 3PH WITH NO STALL TIMER CORD FROM CONTACTOR HOUSING CORD FROM GEARMOTOR CORD FROM TILT SWITCH CORD FROM AUGER MOTORS WHT WHT GRN BLK WHT BLK WHT GRN GRN BLK GRN BLK RED RED...

Страница 30: ...30 SCHEMATIC 460V 3PH WITH NO STALL TIMER...

Страница 31: ...31 THE FOLLOWING TWO SCHEMATICS ARE FOR WIRING THE OPTIONAL STALL TIMER SCHEMATIC TILT SWITCH NOTE SHOWN FOR REFERENCE ONLY THIS SWITCH IS PRE WIRED FROM THE FACTORY...

Страница 32: ...32 SCHEMATIC 230V 1PH 3PH WITH STALL TIMER NOTE Set the stall timer to 45 minutes...

Страница 33: ...33 SCHEMATIC 460V 3PH WITH STALL TIMER NOTE Set the stall timer to 45 minutes...

Страница 34: ...e trolley carriage end Rotate the drive pulley again to properly install the cable NOTE DO NOT adjust the cable tension yet 4 Remove the bolt from the top of the trolley plate Position the Cable Yoke...

Страница 35: ...bolt using one lockwasher and non lock nut See Figure 41 Figure 40 Hanger Channel with Pivot Arm Assembly To allow easier access to the hanger chains from the hatch opening use visegrips or a similar...

Страница 36: ...from Each Other Hanger Bracket Field Built Winch Stand with Brake Winch and Cable 750 lb Minimum Vise Grips or similar Clamping Device Hanger Chain Hanger Channel Track and Track Bracket Wrap Cable A...

Страница 37: ...the bottom of the level and the beam 8 After the Stir Rite III is in the proper position insert a chain through the hole in each of the hanger brackets and position a chain link into the adjust ment s...

Страница 38: ...asure from the bottom of the upper flange bear ing housing down to the bottom of the auger Use the same measurement previously taken from the top of the trolley to the bin floor Refer to Figure 3A Pag...

Страница 39: ...oosen the belt shield mounting nuts enough to allow the shield to slip into place and install the belt shield Tighten hardware Use the same procedures to install the remaining V belts and shields NOTE...

Страница 40: ...as a Reference Only Actual Installation Should Resemble the Illustration Shown also see Figure 57 on the following page 3 Install the electrical cord from the switch box to the junction box on top of...

Страница 41: ...or death WARNING A main power disconnect switch capable of being locked in only the OFF position shall be provided This shall be locked any time work is being done on the equipment WARNING Suspension...

Страница 42: ...he system should be run for a least a few minutes each day to loosen up the grain around the auger EQUIPMENT STARTUP 1 Make sure that all equipment and supplies such as ladders and tools are out of th...

Страница 43: ...nue to run the Stir Rite system for about 48 hours to ensure even mixing 6 NECO recommends that the Stir Rite III system be used periodically during the winter months as long as the grain is not froze...

Страница 44: ...ry to advance the unit in the opposite direction of travel raise the locking lever so it clears the gear cogs and move the unit accordingly See Figure 54 Figure 54 Anti Backup System STALL TIMER OPTIO...

Страница 45: ...als are in place and legible Check for debris buildup within the trolleys and throughout the system Check electrical cords and boxes Check for proper trolley drive cable tension Check for proper auger...

Страница 46: ...rger Be aware that because a large amount of torque may be needed to loosen the augers high torque load damage can occur to the Stir Rite track to the bin wall or to both if the beam is not properly s...

Страница 47: ...oceed to step 8 8 Turn OFF the main disconnect switch and LOCK OUT the switch in the OFF position 9 Remove the blocking supports and ensure that all tools etc have been removed from the bin 10 Turn ON...

Страница 48: ...48 STIR RITE III OVERALL ASSEMBLY REPLACEMENT PARTS...

Страница 49: ...HIELD 18 SEE TABLE 8C 1 MOTOR SPACER ASSEMBLY TROLLEY WITH MOTORS 19 039591 1 TROLLEY RETURN ASSEMBLY WITH PULLEYS 20 039933 AS REQ D TRACK SECTIONS 21 039934 AS REQ D TRACK SPLICE PLATES 22 039648 AS...

Страница 50: ...2205LIH AS REQ D 22 0 Stirring Auger Hard Surfaced 2305LIH AS REQ D 23 0 Stirring Auger Hard Surfaced MOTOR SPACER ASSEMBLY TABLE 8C MOTOR SPACER ASSEMBLY REF PART QTY REQ D DESCRIPTION 18 039566 1 S...

Страница 51: ...R Bin Dia 21 24 27 30 33 36 40 42 48 2 Trolley Length inch cm Part Number 48 66 84 102 120 138 162 174 210 122 167 6 213 4 259 304 8 350 5 411 5 442 533 039658 039659 039660 039661 039662 039663 03966...

Страница 52: ...5 8 036192 4 BEARING 1 25 CYLINDRICAL WITH LOCKING COLLAR 9 039399 1 DRIVE CLUSTER MOTOR MOUNT PLATE 10 039403 1 MAIN DRIVE WELDMENT 11 039486 1 DRIVE SHAFT WELDMENT 12 039527 1 IDLER SHAFT WELDMENT 1...

Страница 53: ...EX ZN 7 003177 5 LKWSHR 5 16 MED SPLIT Z 8 003180 1 LKWSHR 1 2 MED SPLIT Z 9 003191 1 FLATWASHER 5 16 USS ZINC 10 003193 2 FLATWASHER 1 2 USS ZINC 11 005136 28 CORD 14 3 CONDUCTOR SJO 12 005220 2 CRIM...

Страница 54: ...54 TROLLEY ASSEMBLY...

Страница 55: ...3 4 SPRING COMP 75 X 6 756 X 120 13 038056 2 3 4 MOTOR MOUNTING PLATE 14 038259 4 6 8 ROLLER TROLLEY 15 038102 2 3 4 ROD WELDMENT ON SPRING 16 038321 4 6 8 ROLLER TROLLEY PLASTIC 17 038323 4 6 8 BUSH...

Страница 56: ...H ITEM 9 THIS SWITCH BECAME OBSOLETE FROM MANUFACTURER UNITS MADE AFTER 06 15 2013 USE THE PIZZATO LIMIT SWITCH THE MOUNTING BRACKET CHANGED TO FIT THE NEW SWITCH MOUNTING PATTERN NOTE IF YOU ARE REPL...

Страница 57: ...ABLE TIE TYTON T30R C 6 NOT SHOWN 5 039908 1 SWITCH COVER VFMKCV22 PIZZATO 6 003160 2 NUT WHIZLOCK 1 4 20 HEX 7 039001 1 TILT SWITCH COUNTERWEIGHT 8 039858 1 MOUNTING BRACKET NEW SWITCH USES REV A 9 0...

Страница 58: ...S ZINC 003205 1 COTTER PIN 3 16 X 1 1 2 ZN 003208 1 COTTER PIN 5 16 X 2 ZN 003397 1 CP SCREW 5 16 X 2 GR 5 ZN 003478 4 NUT 1 2 CONDUIT 101 DC 003485 2 METAL SCR 14 X 3 4 HWH SELFDRILL 004030 1 BAG 9 X...

Страница 59: ...RANGE TFFN SOLID 10 005171 9 SPADE CONN NON INSUL 16 14 GA 11 005275 1 CORD GRIP 3 4 SHC1036CR BROWN 12 005276 3 CORD GRIP 1 2 SHC1023CR BLUE 13 005347 1 TIMER POLYTRON TM2 25X 1996 14 005348 1 MICRO...

Страница 60: ...NECO A Division of GLOBAL Industries Inc 9364 North 45th Street Omaha Nebraska 68152 TEL 402 453 6912 FAX 402 453 0471 Toll free within Nebraska 1 800 367 6210 Toll free outside Nebraska 1 800 367 62...

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