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Ultima S / SL Flex & Pro

3/2019

114060421

Hooklift Multilift Ultima S / SL Flex & Pro

Service Manual

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FAULTS

03.00

LOW

ILLEGAL

VOLTAGE

DIGITAL

OUTPUT

(OUTPUT

1 - 4)

DIGITAL OUTPUT

(1-4) HAVE

ILLEGAL VOLTAGE,

EXPECTED LOW

DETECTED AS

HIGH.

ERROR DISPLAYED ON DISPLAY.

04.00

LOW

SHORT

CIRCUIT

ON DIGITAL

OUTPUT

DIGITAL OUTPUT

(1 - 4) SHORT

CIRCUITED OR

OVERLOADED, CAN

BE ANY OF THE 4

OUTPUTS.

ERROR DISPLAYED ON DISPLAY.

08.01

MEDIUM

CAN PASSIVE

CAN BUS IN

PASSIVE MODE.

ERROR DISPLAYED ON DISPLAY, CAN MODULE

SWITCHED TO PRE-OPERATIONAL STATE AND

SYSTEM WILL SELF RESET AUTOMATICALLY.

WAIT, UNTIL THE SYSTEM HAS STARTED.

08.02

MEDIUM

CAN I/O

BUFFER

OVERFLOW

CAN OVERRUN;

EITHER THE CAN

INPUT OR CAN

OUTPUT BUFFER

ARE FULL.

ERROR DISPLAYED ON DISPLAY, CAN MODULE

SWITCHED TO PRE-OPERATIONAL STATE AND

SYSTEM WILL SELF RESET AUTOMATICALLY.

WAIT, UNTIL THE SYSTEM HAS STARTED.

08.03

MEDIUM

CAN

PHYSICAL

LAYER

ERROR

BAD

COMMUNICATION /

TRANSMISSION.

ERROR DISPLAYED ON DISPLAY, CAN MODULE

SWITCHED TO PRE-OPERATIONAL STATE AND

SYSTEM WILL SELF RESET AUTOMATICALLY.

WAIT, UNTIL THE SYSTEM HAS STARTED.

08.04

MEDIUM

CAN

MESSAGE

LENGTH

ERROR

CAN MESSAGE

LENGTH IS TOO

LONG.

ERROR DISPLAYED ON DISPLAY, CAN MODULE

SWITCHED TO PRE-OPERATIONAL STATE AND

SYSTEM WILL SELF RESET AUTOMATICALLY.

WAIT, UNTIL THE SYSTEM HAS STARTED.

08.05

MEDIUM

CAN

MESSAGE

LENGTH

ERROR

CAN MESSAGE

LENGTH IS TOO

SHORT.

ERROR DISPLAYED ON DISPLAY, CAN MODULE

SWITCHED TO PRE-OPERATIONAL STATE AND

SYSTEM WILL SELF RESET AUTOMATICALLY.

WAIT, UNTIL THE SYSTEM HAS STARTED.

08.06

MEDIUM

CAN

TRANSMIT

COLLISION

TO MANY

COLLISIONS ON

CAN-BUS.

ERROR DISPLAYED ON DISPLAY, CAN MODULE

SWITCHED TO PRE-OPERATIONAL STATE AND

SYSTEM WILL SELF RESET AUTOMATICALLY.

WAIT, UNTIL THE SYSTEM HAS STARTED.

ERROR

CODE

1.2

(CATEGORY)

DESCRIPTION CAUSE

ACTION

Содержание Ultima S Flex

Страница 1: ...MULTILIFT Ultima Flex Pro 3 2019 Hooklift Ultima S SL Flex Pro USER AND MAINTENANCE MANUAL 114060421 US ...

Страница 2: ...aintenance 19 Container 19 Loading and unloading of a container 22 Tipping 26 Before driving away 27 Safety facilities of the Ultima hooklift equipment 28 USE 29 Loading a container 29 Loading a short container 41 Tipping a container 42 Lowering the tipping device 46 Unloading a container 50 Loading of rear heavy container 61 Unloading of a rear heavy container 61 Loading of a front heavy containe...

Страница 3: ...85 Hook models 85 Safety latch automatic opening 88 Locking mechanisms of the hook 89 ADDITIONAL EQUIPMENTS 93 Fast speed 93 Fast speed in tipping 94 Fast lowering option of the tipping device 95 Hook height stop 97 Safespeed End of movement damping 97 Safespeed LoadBoost 98 SafePositioning 99 Automatic Sequence Control 100 Enhanced automatic sequences 101 Friction relief 102 Protection of main cy...

Страница 4: ...sic Display 129 FutureTouch Advanced Display 135 MAINTENANCE 143 Service Indicator 143 Service table 147 Hydraulics service 149 Safety functions 155 General inspection 157 Welding 159 Electric system 160 Repairing Damaged Paint Surface 160 How to change the backlight setting of the buttons 2GCC 161 FAULT FINDING 163 MULTILIFT PLC Diagnostic Codes 163 Ultima S SL Flex Pro SENSORS 182 LUBRICATION 18...

Страница 5: ...anual is a translation from the original operating instructions compiled in Finnish MULTILIFT Ultima S SL Flex Pro HOOKLIFT User Manual This manual concerns the MULTILIFT Ultima S SL Flex Pro hooklift equipment Information about the equipment Type of system Serial number Date of commissioning Owner Your Multilift dealer Service workshop ...

Страница 6: ...exchange container loading and unloading device mounted on a truck chassis An experience of over 60 years is a proof of the reliability and versatility of the equipment all over the world CE Statement of Conformity Cargotec Finland Oy Multilift has been an ISO 9001 certified company since 1995 and since 2002 the company has complied with the ISO 14001 environmental standard Multilift guarantees th...

Страница 7: ...Main components 1 Gripping hook and hook arm 2 Middle frame 3 Body locking mechanical and hydraulic 4 Rear frame 5 Rear rollers 6 Sub frame 7 Main cylinders 8 Sliding cylinder 9 Body locking cylinder Due to continuous product development some picture details may look different when compared to the actual device ...

Страница 8: ...ex Pro User Manual 3 c d a b 1 2 e f 4 8 6 10 7 5 18 20 22 24 26 19 21 23 25 27 12 13 14 15 16 17 4 8 6 10 5 9 7 11 11 9 CONTROLS Control unit Ultima 2GCC Flex Pro NOTE Do not press any control unit button and do not move the control lever while starting up the control unit ...

Страница 9: ...IC HOOK ARM FORWARD optional to 3c 10 11 Button TELESCOPIC HOOK ARM BACKWARD optional to 3d 12 Four digit display 13 Point voltage OK and system OK 14 Warning light FRAME NOT DOWN 15 Warning light HYDRAULIC BODY LOCKS NOT CLOSED 16 Warning light UNDER RUN BAR RETRACTED BOGIE BLOCK ENGAGED 17 Warning light AUXILIARY EQUIPMENT 18 Button HYDRAULIC BODY LOCKS CLOSED 19 Button HYDRAULIC BODY LOCKS OPEN...

Страница 10: ...nt release 38 Day position night silence turns off outside buzzer 39 Additional hydraulics cylinder out 40 Additional hydraulics cylinder in 41 Additional hydraulics 2 cylinder out 42 Additional hydraulics 2 cylinder in 43 Additional hydraulics 3 cylinder out 44 Additional hydraulics 3 cylinder in 45 Additional hydraulics 4 cylinder out 46 Additional hydraulics 4 cylinder in 47 Trailer tipping or ...

Страница 11: ... Tail gate opener 2 gate closed 52 Tail gate opener 2 gate open 53 Load cover system UK arms out 54 Load cover system UK arms in 55 Hydraulic adjustable hook up 56 Hydraulic adjustable hook down 57 Recovery hydraulics on 58 Recovery hydraulics off 59 Hoist on 60 Hoist off 61 Crane hydraulics on 62 Crane hydraulics off 63 Additional electric function on 64 Additional electric function off 65 RPM ad...

Страница 12: ...other use The hooklift equipment meets all safety and stability standards that apply at the moment of its delivery from the factory Use the hooklift equipment only if it is in good condition and only for the purpose for which it was designed and in accordance with the instructions and guidelines specified in this manual Cargotec Finland Oy Multilift accepts no liability whatsoever for any loss or ...

Страница 13: ...he vicinity of the control units there must be no obstacles or loose objects that might accidentally activate unit s functions If the equipment has not been used for two weeks or longer all safety functions must be checked before the equipment is used again Avoid the unnecessary use of the main pressure relief valve Heating up of the oil reduces the quality of it and results in shorter life span o...

Страница 14: ...tory data for the truck with regard to maximum permissible axle load GVW See also the axle load calculations Strong winds will have an effect on the operation during loading unloading or tipping of the container If several successive containers switches are performed the hydraulic oil may overheat 140ºF 60ºC making it necessary to install an oil cooler to the system ...

Страница 15: ...eaving the cabin to manoeuvre the hooklift by radio control Otherwise the vehicle may start mowing during loading unloading WARNING When loading unloading is done on sloping ground the driver must sit in the cabin and operate the brakes of the vehicle WARNING The driver must use great caution when loading unloading from outside the cabin because he she may e g be standing in the danger zone descri...

Страница 16: ...10 m Requirements for the working area ground condition Before you start loading unloading or tipping using the Ultima hooklift equipment you must inspect the following the ground must be firm and free from potholes into which the truck could move during operation the ground must not be slippery the ground must be level ...

Страница 17: ...t space this also applies to free height There must be at least 33 ft 10 m free space at both sides of the vehicle Check the vicinity for possible dangers When loading the container must be placed in line with the driving direction of the truck If working in the dark use working lights shining backwards in addition to the standard truck lights 20 ft 6 m ...

Страница 18: ...are or there will be no other persons within the danger zone of the working area It is strictly forbidden for anybody to be close to the truck or the container Tip Mark out the working area for example with cones Tip Ensure that the warning buzzers are operational remember the night time limitations In case of emergency Disengage the clutch and the PTO ...

Страница 19: ...re specified Before picking up the container check that the hook height H tunnel height T and the width W correspond with the Ultima hooklift dimensions and that the notches for the body locks are in correct positions If there is even the slightest doubt of the container dimensions measure them first in order to prevent the equipment and the container from being damaged Gripping height H tunnel he...

Страница 20: ...chnical specifications The condition of the container must be checked regularly Especially if you are going to use a type of container with which you are not familiar In particular check the condition of the locking points and the condition and position of the lifting hook The maximum allowed wear of the lifting hook is 10 from its nominal diameter Nominal diameter must be checked with the hooklif...

Страница 21: ...ific standard dimensions of the container Dim Value Countries standard Countries not standard in mm H 55 1 1400 BE NL 56 1 1425 BE FR 57 1 1450 DK IS JP LU NL NO SE AT AU BE DE FR ES IT PT 61 8 1570 AT AU BG CA CH CN CZ DE BE EE ES FI GR IT LT LV MY PL PT RO RU SG SI SK US 62 0 1575 GB IE T 1 97 50 GB IE 3 94 100 AU DK IS NO SE AT ES 4 92 125 EE FI LT LV RU SI NL 5 51 140 GB IE 5 91 150 BE BG CA C...

Страница 22: ...l Loading and unloading of a container Ensure before loading that the length of the container is suitable for your Ultima hooklift equipment Loading of a balanced container requires special care Never load unload or tip a container when the load is heavier to one side or the ground is sloping ...

Страница 23: ...r position the container in line by lifting the front end of it approx 3 9 in 10 cm and pulling it forward by truck This will prevent the container from being pulled outside the rear rollers and the hooklift and rear lights being damaged When moving the container to get it in line with the truck first remove all obstacles in front of the container When loading or unloading a container ensure that ...

Страница 24: ...ment is not stopped in time the truck rear end will be lifted up from the ground which will cause damaging of the container truck or the hooklift equipment Before picking up the container the gripping bar of the container must be properly inside the lifting hook In this way you prevent the container from falling The situation must be checked by lifting the container approx 3 9 in 10 cm and after t...

Страница 25: ... the container If you notice anything like this STOP THE OPERATION press the clutch pedal disengage the PTO and activate the handbrake Find out the reason for this carefully Do not continue the operation before the cause has been established Failing to do this could result damaging the container or the Ultima equipment The disruption must be remedied before the operation is continued NEVER LOAD UN...

Страница 26: ... chunks NEVER TIP UNDER THE FOLLOWING CIRCUMSTANCES Container is top heavy at the front end or at either side Load is frozen or only partially loose Ground is slippery or uneven Strong side wind over 20 m s 44 mph 70 km h If it is necessary to drive with the tipping device up pay attention to the vicinity regarding the height of the hooklift equipment container with respect to the surroundings lik...

Страница 27: ...is secured and covered Air suspension is raised to the normal ride height Adjustable under run bar is out if necessary All red container signal lights on the control unit instrument panel must be out If a signal light on the control unit does not go out when the body locking system is locked there is a malfunction which must be corrected immediately When there is no container mounted the Ultima ho...

Страница 28: ...t be able to move if the adjustable under run bar is out does not concern the automatic under run bar Hiab shall at all times have the right to install maintain and dismantle remote diagnostics tools or similar sensor based connectivity capabilities Connectivity in and from the Equipment and access send receive collect store and use any and all information and data gathered through the Connectivit...

Страница 29: ...fety codes after the chapter Loading a container The loading will start in most cases but the reason to the code must be checked and repaired as soon as possible to avoid any risk to injuries or damages 1 See the safety instructions before loading 2 Reverse the truck carefully close to the container Stop it about 16 ft 5 m from the container gripping bar 3 Engage the parking brake 4 Press the clut...

Страница 30: ...justable under run bar mechanical or manual hydraulic b engage bogie blocking sylinders c land the stabilising roller press RETRACT UNDER RUN BAR button press ENGAGE BOGIE BLOCKING button UNDER RUN BAR RETRACTED BOGIE BLOCKING ENGAGED indicator light comes on in the control unit If the Ultima equipment has an adjustable under run bar the indicator light of the bogie blocking and the stabiliser is ...

Страница 31: ... the control unit when the locks are open Open the mechanical or hydraulic front locks optional 7 Move the hook arm fully rearward position move the CONTROL LEVER to left and back 2GCC press the HOOK ARM BACK button 2GMR and 2GRC start at idle and increase the engine speed gradually Mechanical tipping lock will be opened in the rear position of the hook arm Move the Two LEDs Button control lever a...

Страница 32: ...R slowly backward 2GCC press MAIN CYLINDERS BACK button 2GMR and 2GRC FRAME IS NOT DOWN indicator light comes on when the middle frame rises from the subframe 9 Stop the movement by releasing the lever or the button The hook opening and the container gripping bar must be on the same level 10 Release the parking brake Third LED Button Move the comes on control lever back ...

Страница 33: ...ithout problems The container must pass the truck rear end without hitting it during loading 13 Lift the container up move the CONTROL LEVER forward 2GCC press MAIN CYLINDERS FORWARD button 2GMR and 2GRC Check that the container is raised in line with the rear rollers By steering the truck it is possible to ensure simultaneous contact of the container to both rear rollers Move the Three control le...

Страница 34: ...ound 15 Pull the container fully on the truck chassis CONTROL LEVER is in forward position 2GCC button MAIN CYLINDERS FORWARD is pressed 2GMR and 2GRC FRAME IS NOT DOWN indicator light goes out when the middle frame comes down to the subframe The container must be in right position between the rear rollers The control lever is in Third LED Button forward goes out position ...

Страница 35: ...ton 2GMR and 2GRC Continue the movement until the container is in its transport position Movement will close also the mechanical tipping lock 17 Close the hydraulic body locks press the BODY LOCKS CLOSED button Signal light LOCKS NOT CLOSED must go out Also close the mechanical or hydraulic front locks optional Move the control lever to left forward Two LEDs are on Button Button Second LED goes ou...

Страница 36: ...table under run bar mechanical or manual hydraulic b release the bogie blocking cylinders c lift up the stabilising roller press EXPEL UNDER RUN BAR button or press RELEASE BOGIE BLOCKING button UNDER RUN BAR RETRACTED BOGIE BLOCKING ENGAGED indicator goes out in the control unit re inflate the air suspension Buttons LED goes out 19 Press the clutch pedal and disengage the PTO 20 Check that all si...

Страница 37: ...ENED SAFETY CODE DESCRIPTION NOTE C007 d012 REAR FRAME DOWN SENSOR 318 IS NOT ACTIVE CHECK THE SENSOR AND CABLE HOOK ARM IS NOT MOVING C009 d001 BODY LOCKS OPEN SENSOR 316 AND BODY LOCKS CLOSED SENSOR 317 ARE BOTH ACTIVE CHECK WHY SENSOR 317 IS ACTIVE HOOK ARM IS MOVING d015 TIPPING LOCK CLOSED SENSOR 319 AND HOOK ARM BACK SENSOR 320 ARE BOTH ACTIVE CHECK SENSOR 319 AND CABLE HOOK ARM IS NOT MOVIN...

Страница 38: ...NG OUT d021 URB OUT SENSOR 323 IS ACTIVE CHECK THE SENSOR AND CABLE MAIN CYLINDERS NOT MOVING OUT d022 URB IN SENSOR 322 AND URB OUT SENSOR 323 ARE NOT ACTIVE CHECK SENSOR 322 AND CABLE MAIN CYLINDERS NOT MOVING OUT SAFETY CODE DESCRIPTION NOTE C009 d003 d015 BODY LOCKS CLOSED SENSOR 317 IS ACTIVE CHECK THE SENSOR AND CABLE MAIN CYLINDERS ARE MOVING OUT d003 d015 BODY LOCKS OPEN SENSOR 316 IS NOT ...

Страница 39: ...R FRAME DOWN SENSOR 318 IS NOT ACTIVE CHECK THE SENSOR AND CABLE MAIN CYLINDERS ARE MOVING IN SAFETY CODE DESCRIPTION NOTE C007 d012 REAR FRAME DOWN SENSOR 318 IS NOT ACTIVE CHECK THE SENSOR AND CABLE HOOK ARM IS NOT MOVING FRONT C008 MIDDLE FRAME NEARLY DOWN SENSOR 120 IS NOT ACTIVE CHECK THE SENSOR AND CABLE HOOK ARM IS MOVING FRONT C009 d001 BODY LOCKS OPEN SENSOR 316 AND BODY LOCKS CLOSED SENS...

Страница 40: ...s SAFETY CODE DESCRIPTION NOTE C007 d012 REAR FRAME DOWN SENSOR 318 IS NOT ACTIVE CHECK THE SENSOR AND CABLE LOCKS CAN BE CLOSED C008 MIDDLE FRAME NEARLY DOWN SENSOR 120 IS NOT ACTIVE CHECK THE SENSOR AND CABLE LOCKS CAN BE CLOSED C009 BODY LOCKS OPEN SENSOR 316 AND BODY LOCKS CLOSED SENSOR 317 ARE BOTH ACTIVE CHECK THE SENSORS AND CABLE LOCKS CAN BE CLOSED ...

Страница 41: ... loading of a container of normal length except that the last movement of the hook arm is left out However drive the hookarm approximately 4 in 10 cm X forward so that the locking is closed 3 When the container is on the body supports of the equipment close the lockings 4 If the Ultima equipment has the mechanical lockings the container can be pulled to the locks if the length of the container so ...

Страница 42: ...ce where the load has to be discharged 3 Engage the parking brake 4 Press the clutch pedal and engage the PTO NOTE If there is a safety code CXXX and or dXXX in the display then see the chapter Safety codes after the chapter Tipping a container The tipping will start in most cases but the reason to the code must be checked and repaired as soon as possible to avoid any risk to injuries or damages ...

Страница 43: ...he mechanical or hydraulic front locks optional 6 If the truck is equipped with any of the following equipment do the following retract the adjustable under run bar mechanical or manual hydraulic press RETRACT UNDER RUN BAR button the indicator light UNDER RUN BAR RETRACTED comes on in the control unit deflate the air suspension DO NOT USE THE BOGIE BLOCKING CYLINDERS OR THE STABILISING ROLLER Und...

Страница 44: ...E SIGNAL LIGHT OF THE CONTAINER LOCKING must not be lit 8 Lift the main cylinders middle frame together with the rear frame to the desired or maximum tipping angle move the CONTROL LEVER slowly backwards 2GCC press MAIN CYLINDERS BACK button 2GMR and 2GRC the indicator light FRAME NOT DOWN comes on as the middle frame is rising from the subframe the container must not touch the rear bumper of the ...

Страница 45: ... P P 9 Decrease the speed of tipping movement to prevent an abrupt stop during the last tipping phase 10 Release the parking brake and drive if needed a little forward in order to empty the complete contents of the container the PTO can be engaged during this phase 11 Engage the parking brake ...

Страница 46: ...press MAIN CYLINDERS FORWARD button 2GMR and 2GRC the indicator light FRAME NOT DOWN goes off as the middle frame is lowering onto the subframe 13 Check that the frame of the Ultima equipment and the container are in the lowest position 14 Close the container tail gate Also close the mechanical or hydraulic front locks optional Move the Second control LED Button lever goes forward out ...

Страница 47: ... do the following expel the rear underrun protection mechanical or manual hydraulic press EXPEL UNDER RUN BAR button the indicator light UNDER RUN BAR RETRACTED goes off in the control unit re inflate the air suspension Button LED goes out 16 Press the clutch pedal and disengage the PTO 17 Check that all signal lights of the control unit have gone out ...

Страница 48: ...SOR 318 IS ACTIVE CHECK THE SENSOR 120 AND THE CABLE TIPPING IS WORKABLE C009 d000 d004 BODY LOCKS OPEN SENSOR 316 AND BODY LOCKS CLOSED SENSOR 317 ARE BOTH ACTIVE CHECK WHY SENSOR 316 IS ACTIVE TIPPING IS WORKABLE d003 TIPPING LOCK CLOSED SENSOR 319 HAS LOST SIGNAL CHECK THAT TIPPING LOCK IS CLOSED AND SENSOR ACTIVE TIPPING IS PREVENTED d004 BODY LOCKS CLOSED SENSOR 317 IS NOT ACTIVE TIPPING IS P...

Страница 49: ... LOCK CLOSED SENSOR 319 HAS LOST SIGNAL CHECK THE SENSOR 119 AND THE CABLE TIPPING IS PREVENTED d015 HOOK ARM BACK SENSOR 320 IS ACTIVE CHECK THE SENSOR AND CABLE TIPPING IS PREVENTED d021 URB OUT SENSOR 323 IS ACTIVE CHECK THE SENSOR TIPPING IS PREVENTED d022 URB IN SENSOR 322 IS ACTIVE CHECK THE SENSOR TIPPING IS PREVENTED SAFETY CODE DESCRIPTION NOTE C009 d012 BODY LOCKS OPEN SENSOR 316 AND BOD...

Страница 50: ...k the working area ensure that there is enough space in front rear and above the truck 4 Engage the parking brake 5 Press the clutch pedal and engage the PTO NOTE If there is a safety code CXXX and or dXXX in the display then see the chapter Safety codes after the chapter Unloading a container The unloading will start in most cases but the reason to the code must be checked and repaired as soon as...

Страница 51: ...stable under run bar mechanical or manual hydraulic b engage the bogie blocking cylinders c land the stabilising roller press RETRACT UNDER RUN BAR button press ENGAGE BOGIE BLOCKING button UNDER RUN BAR RETRACTED BOGIE BLOCKING ENGAGED indicator light comes on in the control unit If the Ultima equipment has an adjustable under run bar the indicator light of the bogie blocking and the stabiliser i...

Страница 52: ... the control unit when the locks are open Open the mechanical or hydraulic front locks optional 8 Move the hook arm fully rearward position move the CONTROL LEVER to left and back 2GCC press the HOOK ARM BACK button 2GMR and 2GRC start at idle and increase the engine speed gradually Mechanical tipping lock will be opened in the rear position of the hook arm Two Move the LEDs Button control lever a...

Страница 53: ...N comes on as the middle frame is rising from the subframe 10 Release the parking brake when the container rear end touches the ground Only in case the truck is on uphill slope you may not release the hand brake as in that case the truck and the container would move backwards NOTE In some cases the container will push the truck forward Assist this if necessary by steering the truck and simultaneou...

Страница 54: ... the truck forward so that the hook will be off the container gripping bar 14 Move the hook arm middle frame to forward position move the CONTROL LEVER forwards 2GCC or press MAIN CYLINDERS FORWARD button 2GMR and 2GRC until the frame is completely on the subframe the indicator light FRAME NOT DOWN goes off as the middle frame is lowering onto the subframe The control lever is in forward position ...

Страница 55: ...go out Also close the mechanical or hydraulic front locks optional CLOSE 15 Move the hook arm forward move the CONTROL LEVER to left forward 2GCC press the HOOK ARM FORWARD button 2GMR and 2GRC Continue the movement until the frame is in the forward position The hooklift equipment is now in transport position The control lever to left forward Two LEDs are on Button Button Second LED goes out ...

Страница 56: ...le under run bar mechanical or manual hydraulic b release the bogie blocking cylinders c lift up the stabilising roller press EXPEL UNDER RUN BAR button or press RELEASE BOGIE BLOCKING button UNDER RUN BAR RETRACTED BOGIE BLOCKING ENGAGED indicator light goes out in the control unit re inflate the air suspension Buttons LED goes out 18 Press the clutch pedal and disengage the PTO 19 Check that all...

Страница 57: ... LOCKS CAN BE OPENED C009 BODY LOCKS OPEN SENSOR 316 AND BODY LOCKS CLOSED SENSOR 317 ARE BOTH ACTIVE CHECK WHY SENSOR 317 IS ACTIVE LOCKS CAN BE OPENED SAFETY CODE DESCRIPTION NOTE C007 d012 REAR FRAME DOWN SENSOR 318 IS NOT ACTIVE CHECK THE SENSOR AND CABLE HOOK ARM IS NOT MOVING C009 d001 BODY LOCKS OPEN SENSOR 316 AND BODY LOCKS CLOSED SENSOR 317 ARE BOTH ACTIVE CHECK WHY SENSOR 317 IS ACTIVE ...

Страница 58: ...NG OUT d021 URB OUT SENSOR 323 IS ACTIVE CHECK THE SENSOR AND CABLE MAIN CYLINDERS NOT MOVING OUT d022 URB IN SENSOR 322 AND URB OUT SENSOR 323 ARE NOT ACTIVE CHECK SENSOR 322 AND CABLE MAIN CYLINDERS NOT MOVING OUT SAFETY CODE DESCRIPTION NOTE C009 d003 d015 BODY LOCKS CLOSED SENSOR 317 IS ACTIVE CHECK THE SENSOR AND CABLE MAIN CYLINDERS ARE MOVING OUT d003 d015 BODY LOCKS OPEN SENSOR 316 IS NOT ...

Страница 59: ...2 REAR FRAME DOWN SENSOR 318 IS NOT ACTIVE CHECK THE SENSOR AND CABLE MAIN CYLINDERS ARE MOVING IN SAFETY CODE DESCRIPTION NOTE C007 d012 REAR FRAME DOWN SENSOR 318 IS NOT ACTIVE CHECK THE SENSOR AND CABLE HOOK ARM IS NOT MOVING FRONT C008 MIDDLE FRAME NEARLY DOWN SENSOR 120 IS NOT ACTIVE CHECK THE SENSOR AND CABLE HOOK ARM IS MOVING FRONT C009 d001 BODY LOCKS OPEN SENSOR 316 AND BODY LOCKS CLOSED...

Страница 60: ...s SAFETY CODE DESCRIPTION NOTE C007 d012 REAR FRAME DOWN SENSOR 318 IS NOT ACTIVE CHECK THE SENSOR AND CABLE LOCKS CAN BE CLOSED C008 MIDDLE FRAME NEARLY DOWN SENSOR 120 IS NOT ACTIVE CHECK THE SENSOR AND CABLE LOCKS CAN BE CLOSED C009 BODY LOCKS OPEN SENSOR 316 AND BODY LOCKS CLOSED SENSOR 317 ARE BOTH ACTIVE CHECK THE SENSORS AND CABLE LOCKS CAN BE CLOSED ...

Страница 61: ...tious when this happens When the container is on rear rollers move the hook arm forward before lowering the middle frame on the sub frame Otherwise there is a danger of the container becoming loose from the hook Unloading of a rear heavy container When unloading a long or rear heavy container to the ground move the hook arm forward before the container touches the ground Otherwise there is a dange...

Страница 62: ...nt heavy container When loading a too front heavy container it might happen that the equipment is not strong enough to carry out the loading although the total weight of the container and the load would not exceed the maximum allowed In this case move the load closer to the centre of the container if possible ...

Страница 63: ...ustable under run bar retract it 2 Reverse the truck so that the rear part of the container is above the trailer or the platform 3 Check to be sure that the truck and the trailer platform are in a straight line 4 Engage the parking brake 5 Press the clutch pedal and engage the PTO NOTE The trailer or platform must be below the sliding level of the hooklift equipment Button LED comes on ...

Страница 64: ...ith automatic air suspension bleeding then ensure that the sliding level of the hooklift interchangeable body is not below the level of the trailer or the platform 6 Open the hydraulic body locks press OPEN BODY LOCKS button LOCKS NOT CLOSED signal light is lit on the control unit when the locks are open Button Second LED comes on ...

Страница 65: ...al 114060421 7 Move the hook arm fully rearward position move the CONTROL LEVER to left back 2GCC press the HOOK ARM BACK button 2GMR and 2GRC Mechanical tipping lock will be opened in the rear position of the hook arm Two Move the LEDs Button control lever are on to left and back ...

Страница 66: ... slowly backwards 2GCC press MAIN CYLINDERS BACK button 2GMR and 2GRC the indicator light FRAME NOT DOWN comes on as the middle frame is rising from the subframe continue the movement until the container front end is nearly down 9 Move the middle frame still a little the hook will come loose from the container gripping bar Third LED Button Move the comes control lever on back ...

Страница 67: ... and Ultima 16S Equipment type Ultima 14S 16S Technical performance max lbs t 30800 14 35200 16 Tipping angle max 47 52 49 52 Working pressure of the hydr system max psi MPa 4350 30 4350 30 Recommended oil flow rate gpm l min 15 60 20 80 Weight of the assembled equipment lbs kg 3520 4092 1600 1860 3828 4422 1740 2010 Manufacturer Multilift Raisio ...

Страница 68: ... 189 3 4808 197 2 5008 209 5308 226 7 5758 256 2 6508 256 2 6508 Ult 16S 46 51 53 56 59 61 G in mm 180 3 4580 200 5080 211 5360 218 9 5560 230 7 5860 239 4 6080 HM in mm 35 4 900 43 3 1100 43 3 1100 51 2 1300 57 1 1450 57 1 1450 h in mm 9 06 230 special 9 84 250 H in mm See table Container country specific standard dimensions t in mm 4 92 125 special 4 13 105 B in mm 96 5 2450 106 3 2700 112 2 285...

Страница 69: ...a 21S Equipment type Ultima 18S 21S Technical performance max lbs t 39600 18 46200 21 Tipping angle max 49 53 46 53 Working pressure of the hydr system max psi MPa 4350 30 4350 30 Recommended oil flow rate gpm l min 20 80 25 100 Weight of the assembled equipment lbs kg 3894 4488 1770 2040 5038 5698 2290 2590 Manufacturer Multilift Raisio ...

Страница 70: ...7 5758 256 2 6508 256 2 6508 256 2 6508 268 6808 Ult 21S 46 51 53 56 59 61 63 G in mm 180 3 4580 200 5080 211 5360 218 9 5560 230 7 5860 239 4 6080 249 2 6330 HM in mm 35 4 900 43 3 1100 43 3 1100 51 2 1300 57 1 1450 57 1 1450 57 1 1450 h in mm 9 84 250 special 10 63 270 H in mm See table Container country specific standard dimensions t in mm 4 92 125 special 4 13 105 B in mm 96 5 2450 106 3 2700 ...

Страница 71: ...ma 30S Equipment type Ultima 26S 30S Technical performance max lbs t 57200 26 66000 30 Tipping angle max 46 52 49 55 Working pressure of the hydr system max psi MPa 30 300 30 300 Recommended oil flow rate gpm l min 30 120 30 120 Weight of the assembled equipment lbs kg 5610 7100 2550 3230 6140 6400 2790 2910 Manufacturer Multilift Raisio ...

Страница 72: ...6 1 118 1 124 129 9 153 5 171 3 B in mm 2700 2850 2950 3000 3150 3300 3900 4350 SL in 233 6 258 4 258 4 258 4 265 1 267 1 306 4 331 5 SL mm 5933 6563 6563 6563 6733 6783 7783 8419 Ult 30S 56 59 61 63 G in mm 219 7 5580 231 5 5880 240 2 6100 249 2 6330 HM in mm 51 2 1300 57 1 1450 57 1 1450 57 1 1450 h in mm 11 42 290 H in mm See table Container country specific standard dimensions t in mm 4 13 105...

Страница 73: ...chnical performance max lbs t 39600 18 46200 21 48400 22 52800 24 Tipping angle max 52 56 52 56 55 52 Working pressure of the hydr system max psi MPa 4060 28 4350 30 4350 30 4350 30 Recommended oil flow rate gpm l min 20 80 20 80 25 100 25 100 Weight of the assembled equipment lbs kg 4490 4840 2040 2200 4490 4885 2040 2220 5290 5470 2405 2485 5460 5610 2480 2550 Manufacturer Multilift Raisio ...

Страница 74: ...n mm 113 6 2885 118 1 3000 120 9 3070 124 3150 129 9 3300 SL in mm 218 2 5543 230 5843 230 5843 241 9 6143 253 7 6443 LR ft 13 4 19 3 14 1 20 0 14 6 20 7 15 1 21 0 15 7 21 6 LR m 4 1 5 9 4 3 6 1 4 5 6 3 4 6 6 4 4 8 6 6 Ult 21SL 49 51 52 53 56 G in mm 191 7 4870 200 8 5100 206 3 5240 211 8 5380 220 5 5600 HM in mm 43 3 1100 43 3 1100 43 3 1100 43 3 1100 43 3 1100 H in mm See table Container country...

Страница 75: ...er country specific standard dimensions B in mm 124 3150 129 9 3300 133 9 3400 133 9 3400 137 8 3500 SL in mm 241 9 6143 253 7 6443 253 7 6443 253 7 6443 259 6 6593 LR ft 14 6 21 0 15 7 21 6 16 1 22 3 16 1 22 6 15 7 23 3 LR m 4 5 6 4 4 8 6 6 4 9 6 8 4 9 6 9 4 8 7 1 Ult 24SL 56 58 59 61 G in mm 220 5 5600 228 4 5800 232 3 5900 240 2 6100 HM in mm 43 3 1100 45 3 1150 49 2 1250 57 1 1450 H in mm See ...

Страница 76: ...ultilift Ultima S SL Flex Pro User Manual 3 4 5 1 2 6 7 8 Main components 1 Gripping hook and hook arm 2 Middle frame 3 Hydraulic locking of the container 4 Mechanical locking of the container 5 Rear frame 6 Rear rollers 7 Sub frame 8 Container supports ...

Страница 77: ...by them affect the hooklift construction The height and shape of the container gripping bar have an effect on the dimensions of the gripping hook the most common gripping heights are 57 1 in 1450 mm and 61 8 in 1570 mm The tunnel height between the container runs defines the height of the hooklift equipment body supports and the rear rollers and the distance between the runs the width of the rear ...

Страница 78: ...a S SL Flex Pro User Manual 4 2 3 6 5 1 8 7 Hydraulics 1 Main cylinders 2 Sliding cylinder 3 Body locking cylinder 4 Control valve 5 Load holding valve of the main cylinder 6 Fast speed valve 7 Double check valve of the sliding cylinder 8 Locking cylinder check valve ...

Страница 79: ...able controlled motions of different operations The restriction of main pressure is fixed to 4350 psi 30 MPa and in addition for some operations there might have been set lower restriction of pressure Hydraulic cylinders Hydraulic cylinders are dual functional cylinders and they move different frames and operations according to commands of the control system either one operation at a time or with ...

Страница 80: ... Flex Pro User Manual 1 4 3 2 5 1 Main cylinders section 2 Additional hydraulics section 3 Sliding cylinder section 4 Additional hydraulics section 5 Body locking cylinder section NOTE The order of valve sections is suggestive and can vary due to the hooklift configuration ...

Страница 81: ...60421 1 2 3 4 5 1 Control unit in the cab 2 I O module 3 Valve wiring harness 4 Accessory wiring harness 5 Wiring harness of proximity switches Control devices Ultima Flex Pro 2GCC It is not allowed to make any additional connections to the electric system wiring harnesses and valve coils ...

Страница 82: ...rol unit in the cab 2GCC 2 Control unit 2GMR 3 Radio receiver 4 I O module 5 Valve wiring harness 6 Accessory wiring harness 7 Wiring harness of proximity switches Control devices Ultima Flex Pro 2GMR 2GCC It is not allowed to make any additional connections to the electric system wiring harnesses and valve coils ...

Страница 83: ... 4 5 6 2 3 It is not allowed to make any additional connections to the electric system wiring harnesses and valve coils 1 Control unit 2GRC 2 Radio receiver 3 I O module 4 Valve wiring harness 5 Accessory wiring harness 6 Wiring harness of proximity switches Control devices Ultima Flex Pro 2GRC ...

Страница 84: ...rol unit in the cab 2GCC 2 Control unit 2GRC 3 Radio receiver 4 I O module 5 Valve wiring harness 6 Accessory wiring harness 7 Wiring harness of proximity switches Control devices Ultima Flex Pro 2GRC 2GCC It is not allowed to make any additional connections to the electric system wiring harnesses and valve coils ...

Страница 85: ...se the vehicle so that the gripping bar slides inside the hook Also see section 11 loading Before pulling the container on the vehicle check that the gripping bar is well inside the hook Pull the container on the vehicle See section 13 loading When unloading the main cylinder must be stopped as soon as the container reaches the ground The gripping bar must not be pressed down by the hook Check tha...

Страница 86: ...force of the pneumatic cylinder When the safety lock is open by pneumatic force a sound is produced by the pneumatic cylinder due to the released air Press the button again when necessary Reverse the vehicle so that the hook is below the gripping bar Also see section 11 loading Lift the hook by a movement of the middle frame so that it grips the gripping bar The safety lock is opened when the hook...

Страница 87: ...e lowering the front end of the container to the ground Stop the main cylinder when the container reaches the ground Check that the safety lock is still open If the safety lock has closed it may cause the safety lock or the gripping bar to be damaged when the hook is pressed down on the gripping bar Continue the downward motion of the main cylinders with the safety lock open until the hook is rele...

Страница 88: ...Pro User Manual Safety latch automatic opening Available for Ultima Flex and Ultima Pro Safety latch automatic opening option opens pneumatic safety latch automatically when middle frame is in back position The safety latch will close automatically when middle frame is lifted up ...

Страница 89: ...hen the hook arm moves forward more than 3 9 in 100 mm Tipping is not possible when the hook arm is all the way back During tipping the middle frame is locked to the rear frame by the tipping lock The tipping lock operates automatically according to the movements of the hook arm Locking mechanisms of the hook For safety reasons the tipping loading and unloading operations are secured with various ...

Страница 90: ...a SL Rear frame lock locking rear frame to auxiliary frame During the lowering of a container the rear frame is mechanically locked to the auxiliary frame when the middle frame starts to rise The lock is achieved by the axle tip on the middle frame which slides under the locking stops in the auxiliary frame ...

Страница 91: ...ro 3 2019 Hooklift Multilift Ultima S SL Flex Pro User Manual 114060421 Ultima S Ultima SL Container locks Outside hydraulic locks In the outside hydraulic locks the hooks lock the container in place from the outside flange ...

Страница 92: ...s are not fully closed The signal light blinks if the lock hooks are between the open and closed positions When in traffic no driving or tipping is to be commenced if the light is on Remove the element obstructing the locks or if they are obstructed by the lock pocket in the container frame beam check that the container is correctly positioned on top of the hook device Function Open body locks Clo...

Страница 93: ...normal speed The fast speed option is integrated with the load holding valve enabling an optimized oil flow when driving the main cylinders outwards The load holding valve maintains a controlled movement along the entire length of the cylinder Unloading using the fast speed option The fast speed option is the third speed setting of the hooklift in addition to the two standard speeds The fast speed...

Страница 94: ... no container stop the movement before the cylinders reach their maximum length Fast speed in tipping auxiliary device to Ultima device with fast speed feature The fast speed tipping option is an accessory which enables faster tipping of light loads Fast speed tipping is restricted before the end of the main cylinder stroke After this limit the tipping will continue in standard speed Fast speed bu...

Страница 95: ...sition throughout the lowering process The container will then freely lower down to a predetermined angle after which the lowering process will continue at the normal speed With large tipping angles the fast lowering speed can be adjusted via the position of the control lever 2GCC but with small tipping angles the control system determines the speed The lowering of the container can be interrupted...

Страница 96: ...96 Ultima S SL Flex Pro 3 2019 114060421 Hooklift Multilift Ultima S SL Flex Pro User Manual 1 2 2 1 2GCC 1 Fast speed button 2 Control lever Buttons 2GMR and 2GRC ...

Страница 97: ...ps to catch hook bar easily Movement can be continued after stop NOTE The hook height stop works with one hook height only If the hooklift is equipped with 2 height adjustable hook then the stop works only for one of the height Safespeed End of movement damping Standard in Pro optional for Flex Safespeed End of movement damping option stops the fast speed movement to normal speed before end of the...

Страница 98: ...puoliautomaattinen päälleveto yhyen lavan puoliautomaattinen päälleveto pysäyttää liukurungon esiasetettuun kohtaan mik iskin vetää lyhyt lava takarullien etupuolelle tai lavan etuosan törmäämisen hytin takana oleva Safespeed LoadBoost Standard in Pro optional for Flex Safespeed LoadBoost option includes adapted speed and protective damping This option automatically adjusts hooklift speed based on...

Страница 99: ... automatic Available for Flex and Pro Short Container loading semi automatic stops sliding movement into pre set position This removes the risk of pulling short container too far front and dropping it from rear rollers or prevents collision with a crane mounted behind cabin 1 The stop point is set in the control system 2 After the stop the sliding movement front can be continued by pressing the fa...

Страница 100: ...e main cylinders push back the hook arm and middle frame Remember to stop the movement when the container reaches the ground Moving the joystick forward will activate the loading movement which is automatically followed by the following operations the main cylinders pull the hook arm and middle frame on top of the equipment the hook arm moves forward the hydraulic body locks are closed when the jo...

Страница 101: ...omatic tipping special is automatic tipping mode which allows driver to tip goods closer to the ground automatically Automatic routine is following open locks slide container back pre set distance close locks tip the container lower container open locks slide forward and close locks NOTE Before tipping make sure that the rear end of container or tail gate does not hit the ground ...

Страница 102: ...s and rear rollers eliminating the friction between the container and the container supports The function is activated each time the hook arm is driven forward or backward Relief of the horizontal movement Relief of the horizontal movement can be temporarily by passed by holding the fast speed switch push button pressed during the horizontal movement Joystick and fast speed button by by passing of...

Страница 103: ...nder s piston rods from buckling The protection circuit comprises a tilt indicator and a pressure relief valve If the tilt is greater than set angle value the working pressure is restricted to 1595 psi 11 MPa and the backwards movement of the container may stop If this does take place check that the movement of the platform rearward is free from obstructions Tilt indicator Tilt indicator ...

Страница 104: ...me to the chassis of the vehicle When the front locks are closed movements of the main cylinders and the hooking frame are inhibited Hydraulic front locks Hook stamp Body level The inner height of the front lock hook has been determined when ordering the machinery Standard height A 0 55 in 14 mm low A 0 39 in 10 mm and high A 0 79 in 20 mm In the 0 39 in 10 mm and 0 79 in 20 mm hooks the hook s he...

Страница 105: ...s d018 and or d019 will be shown on the control display In this case open the front locks before lowering the tipping device in order to avoid damage to the front locks Function Body locks are closed Body locks and front front locks are opened locks are opened LED is slowly flashing LED is burning continuously LEDs 2GCC Display and LEDs 2GRC LEDs 2GMR Function Open the front locks Close the front ...

Страница 106: ...hassis There must be counter sleeves on the body for these locks On the left hand side in connection with the front lock there is a proximity switch which prevents tipping of the equipment when the body is in the locks Crane body locks NOTE Before tipping the body unlock the hydraulic body locks drive the hook arm back for approx 300 mm and lock the hydraulic body locks NOTE Before driving the hoo...

Страница 107: ... hook arm s auxiliary frame and thus also to the frame of the truck The locks are equipped with proximity switches that allow the use of the hook arm when the locks are open The mechanical hook locks must be opened manually on both sides before using the device Function When the hook locks are closed When the hook locks are open the LED turns on the LED turns off LEDs 2GCC Display and LEDs 2GRC ...

Страница 108: ...g cylinders are used by the control unit switches which control the additional valve installed in the directional valve configuration Automatic bogie blocking When the body locks are opened the directional control valve on the bogie blocking cylinders is adjusted to switch on the bogie blocking cylinders once the body locks are closed also the bogie blocking cylinders are released NOTE Bogie block...

Страница 109: ... constructions the circumstances impairing the stability of vehicle are smaller own weight and larger loading capacity 1 Stabilizers are used with the help of switches located in the cabin which switches control the additional valves assembled to the directional control valve assembly NOTE Stabilizers should never be used during tipping Function Engage bogie blocking Release bogie blocking LED com...

Страница 110: ...1 1 1 2 1 2 2 If the Ultima equipment has an adjustable under run bar the signal light of additional equipment is used as a signal light of stabilizer Stabilizer operation Function Lower stabilising roller Lift stabilising roller LED comes on LED goes out LEDs 2GCC Display and LEDs 2GRC LEDs 2GMR Button ...

Страница 111: ...der run bar is driven in and out by a push button Semi automatic under run bar moves automatically in under run bar is driven out by a push button Automatic under run bar moves automatically in and out NOTE Before using the under run bar ensure that there is nobody within the movement area of the under run bar ALWAYS before changing container or tipping move the under run bar in ...

Страница 112: ... LED comes on Intermittent LED LED goes out Display and LEDs 2GCC Display and LEDs 2GRC LEDs 2GMR Button When the under run bar is in intermediate position the signal light flashes and the hooklift cannot be used The screen will show the code d022 In a problem situation check the functioning of the under run bar and the proximity switch ...

Страница 113: ...ler hydraulics through the Ultima device control valve Check the instructions on hydraulic connections and use provided by the trailer hydraulics manufacturer Trailer tipping device controls Tipping device up Tipping device down Display 2GCC Display 2GR Button 2GCC 2GRC and 2GMR Control lever 2GCC Button 2GRC and 2GMR Control lever 2GCC Button 2GRC and 2GMR Display 2GCC Display 2GRC Button 2GCC 2G...

Страница 114: ...native setting by pushing the button additional hydraulics on for 2 seconds When switching on the display will show text On for a moment Switching off can be obtained by pressing the stop the operation of additional hydraulics and the display will then show text OFF Switching on the function for continuous operation by radio control 2GRC or 2GMR is blocked up for safety reasons 2 sec 2 sec 2 sec F...

Страница 115: ...m according to the container used Before grabbing the container measure the correct height and drive the grabbing hook to the corresponding height The height of the hook should not be altered when loading or lowering the container in order to avoid damage to the container or the Ultima hooklift device Adjustment area Function Hook up Hook down Button 61 8 in 1570 mm 55 1 in 67 7 in 1400 mm 1720 mm...

Страница 116: ... hydraulics using the control unit membrane switch by pressing the switch for approx 2 seconds The text On will appear on the display momentarily Stop the emergency hydraulics operation through the membrane switch on the auxiliary vehicle s hook device control panel The text OFF will appear on the display momentarily Switching on the function for continuous operation by radio control 2GRCor 2GMR i...

Страница 117: ...s switch 8 OFF switch 9 LED BATTERY CHARGE STATUS 10 LED CONNECTION 11 LED FRAME NOT LOWERED 12 LED HYDRAULIC CONTAINER LOCKS NOT LOCKED 13 LED UNDER RUN BAR RETRACTED The Mini Radio uses 3 AAA batteries as a power source Mini Radio may have same functions as the regular control unit of Ultima device but other functions are also possible After programming the symbols of corresponding functions fro...

Страница 118: ...118 Ultima S SL Flex Pro 3 2019 114060421 Hooklift Multilift Ultima S SL Flex Pro Service Manual 1 2 3 4 5 6 ON OFF Functions of My Mini Radio Mini Radio functions after programming are the following ...

Страница 119: ...119 Ultima S SL Flex Pro 3 2019 114060421 Hooklift Multilift Ultima S SL Flex Pro Service Manual 1 2 3 4 5 6 Button Function See page ...

Страница 120: ...attery charge low LED connection Not on power off Blinking no connection On connection OK Activate the Mini Radio by pressing the Mini Radio ON switch for 2 seconds Turn the Mini Radio off by pressing the Mini Radio OFF switch for 2 seconds or switch it off using the Ultima device s actual controller The Ultima equipment function is activated by simultaneously pressing the ON switch and the button...

Страница 121: ...myk 5 0 0 25 PTO on off Radio controller 2GRC 1 14 Function buttons 15 ON OFF and EMERGENCY STOP SWITCH 16 LED BATTERY CHARGE STATUS On battery charge low 17 LED CONNECTION Blinking no connection 18 LED EXTRA EQUIPMENT 19 DISPLAY CONNECTION 20 LED FRAME NOT LOWERED 21 LED HYDRAULIC CONTAINER LOCKS NOT LOCKED 22 LED UNDER RUN BAR RETRACTED 23 DISPLAY BATTERY CHARGE STATUS Symbol sticker sheet Note ...

Страница 122: ... in the cabin The station also acts as a holder for the controller when it s not being used The radio controller can have the same functions as the Ultima device s actual controller but it s also possible to have different functions The controller has 14 different three position function buttons Each button can be programmed with two different functions After programming the functions attach the c...

Страница 123: ... SL Flex Pro 3 2019 114060421 Hooklift Multilift Ultima S SL Flex Pro Service Manual 1 2 3 4 5 6 7 8 9 10 11 12 13 14 The functions in my radio controller Radio controller functions after programming are as follows ...

Страница 124: ...124 Ultima S SL Flex Pro 3 2019 114060421 Hooklift Multilift Ultima S SL Flex Pro Service Manual 1 2 3 4 5 6 7 Button Function See page ...

Страница 125: ...125 Ultima S SL Flex Pro 3 2019 114060421 Hooklift Multilift Ultima S SL Flex Pro Service Manual 8 9 10 11 12 13 14 Button Function See page ...

Страница 126: ...ce Ultima equipment functions see the USE section of this manual Activate the radio controller by turning the ON OFF switch Turn the radio controller off by pressing ON OFF switch LED battery charge status Not on OK On battery charge low LED connection Not on power off Blinking no connection On connection OK Ultima equipment functions are activated by pressing the button for the function to be act...

Страница 127: ...i kuorma ylikuo Lavan ja kuorman yhteismassa arvioidaan laskennallisesti laitteen ohjausjärjes Vakiona Pro laitteissa lisävaruste Flex laitteissa Load indicator Standard in Pro optional for Flex Load indicator tells operator weight of load approximation Empty Light load Heavy load Full load risk of overload The weight of load and container are calculated in the control system FULL LOAD RISK OF OVE...

Страница 128: ...ng system Optional for Pro and Flex Requires FutureTouch display Indicative weighing system gives weight of the load in metric tons with 2 accuracy Option is integrated into hooklift own systems and does not require any 3rd party weighing parts Weighing is done automatically during loading cycle Indicative load is shown visually with a circle Overload turns circle red Hooklift nominal capacity is ...

Страница 129: ...n hooklift CAN bus CAN1 The Main Control Module takes care of controlling the hooklift and serves as a gateway to the truck s body builder CAN interface CAN2 Function buttons F1 F2 2 8 Display Function buttons F3 F4 Status LED Name ON OFF Description Locks open closed General indication for lock status Indicates status of all available safety related locks combined If locks are indicated open the ...

Страница 130: ...ed View modes Hooklift view mode In this mode the most important hooklift status is clearly visible The hooklift position is illustrated by a graphical representation of a hooklift which moves to reflect the actual hooklift position Locks open closed Hooklift up down Slide position mm Tilting angle in degrees Ultima Z ZL Hooklift error Bogie blocking ON OFF Tipping angle in degrees Load level indi...

Страница 131: ...e In this mode the some important information about the vehicle can be monitored The function buttons can be configured in Function button configuration mode Engine load 0 100 Engine torque 0 100 Fuel rate 0 40 l h Stop engine Start engine Engine RPM Selected gear Battery voltage PTO ON OFF Parking brake ON OFF ...

Страница 132: ...sly To decide which function button is selected for configuration the corresponding function button shall be pressed once after which the selected symbol location is highlighted Use the D pad to select a function from the list and assign the selected function to the selected button by pressing the ok button After configuring the functions the mode is exited by pressing the ok button for 2 seconds ...

Страница 133: ...pen lock is indicated in red Parking brake engaged disengaged PTO engaged disengaged RPM pre set activation Truck engine RPM can be set to a pre set level by this control The control sets an engine RPM level which can be adjusted in the display settings Automatic RPM control activation Sets resets automatic engine RPM control feature Engine RPM is automatically controlled by the hooklift control u...

Страница 134: ...oost The hooklift movement speed is adjusted automatically according to load Automatic sequence Toggles ON OFF automatic loading unloading sequence mode Colour Status Description permanently off no operating voltage orange 1 x on initialisation or reset checks green 5 Hz 2 Hz permanently on no operating system loaded application is running RUN application stopped STOP red 5 Hz permanently on appli...

Страница 135: ...tojen ohjaukseen ja öliittymän ominaisuudet äytön ulkoasu on seuraavanlainen 7 värikoske Näytön sisältö FutureTouch Advanced Display The system is optional both in Flex and in Pro Multilift FutureTouch Advanced Display is an independent add on feature to Flex Pro hooklifts control system This system utilizes mobile display and camera technology to provide the vehicle operator usable real time info...

Страница 136: ... following Current view mode contents Quick launch buttons View mode selection Current view mode contents In this area the selected view mode is shown View mode selection The view mode is selected with these controls Quick functions Quick functions are configurable shortcuts for control functions The button configuration is the same in each view mode ...

Страница 137: ...ormation An indicated momentary load is shown as a percentage on the round indicator If there is overload the indicator will turn red Load symbol Load OK Overload The load symbol shows the maximum capacity of the hooklift 18 tons in this case If weighing system is not enabled the maximum weight is not shown If weighing system is enabled in the hooklift the weighing calculation results will be show...

Страница 138: ...ontainer Load Estimation When the final load calculation result is not yet ready a small red X symbol is shown left to the weight reading Center of gravity CoG of the load is not calculated NOTE The final calculation result is valid for the container measurements given in the system calibration Truck information If the truck is fitted with a body builder interface to which the hooklift is connecte...

Страница 139: ... function with grey background Inactive function with grey Activated function with colour 2 Select new function for the selected button 1 Button to be changed is highlighted Configuring the Quick Launch Buttons The functions assigned to the Quick Launch Buttons can be changed by the user The button which will be changed shall be pressed for 3 seconds after which the button is highlighted The butto...

Страница 140: ...cted automatically by the A button Each camera angle has an individual overlay guideline which can be toggled ON OFF by pressing the camera select button while the respective camera is selected The guidelines can also be adjusted manually by the user Guideline edit mode is entered by pressing the camera select button for 2 seconds In edit mode the user can adjust the shape and or position of the g...

Страница 141: ...own in a line with red background Errors which have occurred since start up but are no longer active are shown on the list with a white background NOTE The camera displays assist the operator and improve the visibility behind the vehicle However the operator is always responsible for the safety when reversing the vehicle and operating the hook equipment Refer also carefully to the instruction book...

Страница 142: ...142 Ultima S SL Flex Pro 3 2019 114060421 Hooklift Multilift Ultima S SL Flex Pro Service Manual ...

Страница 143: ...tly timed maintenance will increase the safety reliability and economy of the hooklift equipment All accomplished services and replacements of wearing parts are worth while to record In connection with the maintenance work the work safety must be noted and all possible danger elements must be kept in mind by everybody participating This instruction must be read carefully before commencing any serv...

Страница 144: ...l requirements of Multilift The best way to ensure this is to use the original Multilift spare parts The safe and easy accomplishment is best achieved by using the correct and sound tools Note the service and inspection periods mentioned in this instruction and the replacement needs of parts which have been noted in connection with the equipment inspection Wash and clean the equipment regularly be...

Страница 145: ... for example with a warning sign If there are several persons involved in the service work at the same time the one having the ignition key must inform everybody if for example the truck engine is started or the hooklift functions are used If the work area is under the tipping frame the equipment must be moved to loading position Hooklift in rear position If the work is done under the middle frame...

Страница 146: ... has been completed NOTE Never move the middle frame or the rear frame by means of hydraulics against the tipping support The equipment cylinders are powerful enough to break the support or the frames and there is a great risk of personal injury Stop the movement of the main cylinders immediately when the frame reaches the support Stop the truck engine always when doing service work under the rais...

Страница 147: ...in an appropriate manner noting all environmental rules and regulations Before commencing any service or repair work ensure that the vehicle is standing on an even surface with the hand brake engaged Remember to follow appropriate work safety and environmental instructions Record all service and repair work and any special matters which have appeared during the job Service table 1 1 Check the safe...

Страница 148: ...lubrication points 3 4 Check all the safety functions without a container 3 5 Check all frame constructions for possible damages and ensure their correct functioning 3 6 Check the tightness and condition of all fastening bolts 3 7 Check the gripping hook condition and wear 3 8 Check the condition and deterioration of the container brackets 3 9 Check the whole hydraulic system for leaks and damages...

Страница 149: ...also your eyes Do not carry out work on hydraulic components under a raised frame Use always a mechanical support Do not remove any hydraulic components before supporting the frames and releasing hydraulic system pressure Pipe connections hose lengths and materials must conform with the Multilift requirements Use original Multilift spare parts or ensure otherwise that the components correspond wit...

Страница 150: ...towels or preferably high quality tissue Before removing the hydraulic system components clean the surrounding areas carefully with steam or fat removal agent Checking the oil level When the middle frame and the hook arm are in operating position the oil level should be in the middle of the sight glass Checking the return filter Use a dirt indicator to check how dirty the return filter is Replace ...

Страница 151: ...onent damage or old oil air is a sign of oil ageing as a result of overheating If you notice any of the above symptoms in oil change it according to the following instructions Attention Hydraulic oils especially mineral oils are hazardous to environment Therefore follow all regulations pertaining to collecting and storing oil Earth material polluted with oil must be processed according to relevant...

Страница 152: ...that all piston rods of the cylinders are in retracted position 2 Completely empty the oil tank via the drain plug 3 Change the pressure and return filter 4 Fill the tank with new oil via the return filter 5 Check the air filter Hydraulic oil specifications Quality classes ISO 6743 4 type HV or DIN 51524 part 3 type HVLP or swedish SMR standard for hydraulic oil SHS or biodegradable oil type ISO L...

Страница 153: ...ment in question A lower ambient temperature is the same as the lowest starting temperature NOTE Vegetable based bio oils are not allowed to be used Only synthetic environment friendly oils that meet the above mentioned requirements are allowed NOTE Do not mix different oil qualities Mixing of different oils weakens generally their characteristics If it is necessary to use an alternative oil check...

Страница 154: ...ush out with a suitable flushing agent 2 Completely empty the hydraulic cylinders tubes hoses and the suction hose to the pump 3 Change the return filter 4 Fill the tank with new oil via the return filter Operate all cylinders carefully to ensure that they will be filled with oil Ensure that the pump is filled all the time Fill up the tank before it gets empty 5 Drive for 2 or 3 days 6 Check that ...

Страница 155: ... device approx 20 in 0 5 m raised moving of hook arm is not possible during tipping hook arm cannot be moved when the hydraulic body locks are closed body locks signal light is lit when the locks are not closed Check the functioning of the load holding valves with a loaded container let the hooklift stay with the container raised for 5 minutes and check that the tipping device has not descended by...

Страница 156: ...s not seem normal the equipment has to be taken to maintenance and the fast speed option should not be used before it has been checked Check the functioning of the fast lowering option of the tipping device accessory with an empty container and on level ground NOTE Fast speed might not be activated if you are using cold oil or working on slanted ground Never change the settings of the sensors as t...

Страница 157: ...s of piston rods If the chromium surface of the rod is damaged especially if the scratches are longitudinal the rod or the whole cylinder must be changed wear rate of the gripping hook The original thickness of the hook must not be worn more than 10 wear rate of the slide pads The maximum wear of the slide pads is 0 12 in 3 mm but already a clearance of over 0 04 in 1 mm between the hook arm and t...

Страница 158: ...in 55 mm Мin 71 mm Мin 10 mm Мax 100 mm Ultima S SL pneum Мin 2 17 in 55 mm Мax 3 94 in 100 mm Мin 0 39 in 10 mm Ultima S SL pneum s 2 36 in 60 mm Мin 1 77 in 45 mm 3 94 in 100 mm Мin 2 56 in Мin 3 15 in Мax 3 54 in 90 mm Ultima S SL std 1 18 in 30 mm s min 2 3 in 54 mm Мin 2 80 in 71 mm Hook wear limits Мin 2 17 in 55 mm Мax 3 94 in 100 mm Мin 0 39 in 10 mm Ultima S pneum s 2 36 in 60 mm Мin 1 77...

Страница 159: ...manual all the electrical connections which need to be disconnected before welding Remove the hooklift equipment electrical system connection to the truck always before welding Connect the earthing cable as close as possible to the spot to be welded If the welding current flows through bearings joints and seals they might get damaged Check that the welding and flame cutting sparks do not fly to oi...

Страница 160: ... EPZn PUR 140 2 FeSa 2 Surface damage occurring during the transport installation or usage of the device must immediately be repaired to prevent the damage from spreading Cover up surfaces near the device clean up the damaged area and surfaces surrounding it of any impurities and existing paint down to the steel surface even out the edges of the paint surface Make sure that the surface is complete...

Страница 161: ...s on top of the cab controller are the access buttons to the software Normally these buttons are identified as body locks closed and body locks open The procedure of setting the illumination strength of the backlight is the following Press the first row buttons simultaneously for 10 seconds C002 can be seen in the display while pressing the buttons System will make 2 short beeps and all red LEDs w...

Страница 162: ...I is shown wait until a value is shown Move the joystick forwards or backwards to adjust the active illumination strength between 0 100 When you have the desired illumination level press the top right button locks open to save the value Press the hook safety lock button to show the LO in the display and wait until a value is shown Move the joystick forwards or backwards to adjust the inactive illu...

Страница 163: ...he top left button locks closed to exit from the sub level menu Text tESt will be shown Press both top buttons for 5 seconds to exit the software and return back to normal operation The text OFF will be shown for a couple of seconds in the display The backlight illumination will dim after 30 seconds of inactive period and light up when joystick is moved or any button pressed If both HI and LO are ...

Страница 164: ... the error Conflicts can be less critical and usually there is a missing signal from a switch causing the error Diagnoses are usually caused by fault operation or missing signal from proximity switch If there are more than one error code in the system the display in control unit is showing them in sequence and should be read all before any corrective action is started The service display will show...

Страница 165: ...ILER TIPPING IS ON EMERGENCY STOP IS ON SERVICE TOOL ACTIONS ONGOING SOFTWARE LOADING DOWNLOADING ETC CONFLICT CODE C001 C020 SEE CODES ON FOLLOWING PAGES IN THE CHAPTER ERROR CODES CONFLICTS DIAGNOSTIC CODE D001 D028 SEE CODES ON FOLLOWING PAGES IN THE CHAPTER ERROR CODES DIAGNOSES FAILURE CODE F001 F081 SEE CODES ON FOLLOWING PAGES IN THE CHAPTER ERROR CODES FAULTS CONTROL UNIT ERROR CODE 01 01 ...

Страница 166: ...NAL ERROR ON CONTROL BOX CONTROL BOX INTERNAL ERROR 2 REPLACE CONTROL BOX IF ERROR REPEATS F003 VALUES FROM PRESSURE SENSOR NOT LEGAL 2024 PRESSURE SENSOR CHECK CONNECTION REPLACE SENSOR NO ACTION F004 INTERNAL PARAMETER ERROR 2024 PARAMETER CHECK PARAMETERS REPLACE MAIN BOX NO ACTION F005 CAN BUS NOT ABLE TO COMMUNICATE WITH 2024 ANY POSITION TIME OUT 1 CHECK BOX CAN BUS WIRE REPLACE IF NECESSARY...

Страница 167: ...K THE CABLES F014 Main cylinder in 1 voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F015 Main cylinder in 2 short cut 2024 SHORT CIRCUIT CHECK THE CABLES F016 Main cylinder in 2 voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F017 Main cylinder out 1 short cut 2024 SHORT CIRCUIT CHECK THE CABLES F018 Main cylinder out 1 voltage when not ...

Страница 168: ...HECK THE CABLES F024 Sliding backwards voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F025 Sliding forwards short cut 2024 SHORT CIRCUIT CHECK THE CABLES F026 Sliding forwards voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F027 Fast speed short cut 2024 SHORT CIRCUIT CHECK THE CABLES F028 Fast speed voltage when not controlled 2024 Volt...

Страница 169: ...T CHECK THE CABLES F034 Bodylocks Out voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F035 Urb In short cut 2024 SHORT CIRCUIT CHECK THE CABLES F036 Urb In voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F037 Urb Out short cut 2024 SHORT CIRCUIT CHECK THE CABLES F038 Urb Out voltage when not controlled 2024 Voltage when not controlled CHE...

Страница 170: ...ABLES F044 Tilting Forwards voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F045 Tilting Backwards short cut 2024 SHORT CIRCUIT CHECK THE CABLES F046 Tilting Backwards voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F047 Bogie Blocking On short cut 2024 SHORT CIRCUIT CHECK THE CABLES F048 Bogie Blocking On voltage when not controlled 2024...

Страница 171: ...draulics1 Out short cut 2024 SHORT CIRCUIT CHECK THE CABLES F054 Additional Hydraulics1 Out voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F055 Hook lock short cut 2024 SHORT CIRCUIT CHECK THE CABLES F056 Hook lock supply voltage 2024 Voltage when not controlled CHECK THE CABLES F057 Buzzer short cut 2024 SHORT CIRCUIT CHECK THE CABLES F058 Buzzer supply voltage 2024...

Страница 172: ... when not controlled CHECK THE CABLES F065 Additional Hydraulics2 In short cut 2024 SHORT CIRCUIT CHECK THE CABLES F066 Additional Hydraulics2 In voltage when not controlled 2024 Voltage when not controlled CHECK THE CABLES F067 Additional Hydraulics2 Out short cut 2024 SHORT CIRCUIT CHECK THE CABLES F068 Additional Hydraulics2 Out voltage when not controlled 2024 Voltage when not controlled CHECK...

Страница 173: ...when not controlled 2024 Voltage when not controlled CHECK THE CABLES F077 SUPPLY VOLTAGE FOR CONTROL UNIT SHORT CIRCUIT 2024 CONTROL UNIT SHORT CIRCUIT CHECK POWER WIRES BETWEEN 2024 MODULE AND CONTROL UNIT F078 SUPPLY VOLTAGE FOR CONTROL BOX WHEN NOT CONTROLLED 2024 Voltage when not controlled CHECK THE CABLES F079 TILT SENSOR VALUES NOT LEGAL OR NOT CONNECTED 2024 Tilt sensor middle frame out o...

Страница 174: ...ACE ROCKER SWITCH 2 C004 BOTH INPUTS PRESENT AT CONTROL BOX CONTROL BOX ROCKER SWITCH CONFLICT 3 REPLACE ROCKER SWITCH 3 C005 BOTH INPUTS PRESENT AT CONTROL BOX CONTROL BOX ROCKER SWITCH CONFLICT 4 REPLACE ROCKER SWITCH 4 C006 BOTH INPUTS PRESENT AT CONTROL BOX CONTROL BOX ROCKER SWITCH CONFLICT 5 REPLACE ROCKER SWITCH 5 C007 MIDDLE FRAME DOWN SENSOR IS 1 AND REAR FRAME IS 0 HOOKLIFT INPUTS CONFLI...

Страница 175: ...ITHOUT DIRECTIONAL SWITCH CENTER TAPP IN MIDDLE CONTROL BOX JOYSTICK CONFLICT CALIBRATE JOYSTICK CHECK WIRES REPLACE IF NECESSARY C015 JOYSTICK HIGH VALUE WITHOUT DIRECTIONAL SWITCH CENTER TAPP NOT IN MIDDLE CONTROL BOX JOYSTICK CONFLICT CALIBRATE JOYSTICK CHECK WIRES REPLACE IF NECESSARY C016 JOYSTICK LOW VALUE WITHOUT DIRECTIONAL SWITCH CENTER TAPP NOT IN MIDDLE CONTROL BOX JOYSTICK CONFLICT CAL...

Страница 176: ...DYLOCKS IN WRONG POSITION OPEN CLOSE THE BODYLOCKS OR CHECK SENSORS d003 TIPPING LOCK IS OPEN TIPPING LOCK IN WRONG POSITION CHECK THE TIPPING LOCK CLOSED SENSOR OPEN THE LOCKS SLIDE FWD NO HOOKLIFT FUNCTION d004 TIPPING LOCK IS CLOSED TIPPING LOCK IN WRONG POSITION CHECK THE TIPPING LOCK CLOSED SENSOR CLOSE THE LOCKS SLIDE BWD NO HOOKLIFT FUNCTION d005 TIPPING LOCK IS IN MIDDLE POSITION TIPPING L...

Страница 177: ... POSITION d013 REAR FRAME IS DOWN REAR FRAME IN WRONG POSITION d014 ARM IS NOT IN BACK POSITION TELESCOPIC TILTING ARM IN WRONG POSITION SLIDE TILT BWD OR CHECK THE HORIZONTAL MOVEMENT BACK SENSOR d015 ARM IS IN BACK POSITION TELESCOPIC TILTING ARM IN WRONG POSITION d016 PULL LIMITER IS ACTIVE PULL LIMITER IS ACTIVE SLIDE TILT BWD OR CHECK THE PULL LIMITER SENSOR NO SLIDE FWD d017 CRANE BODY IS AC...

Страница 178: ...HOOKLIFT FUNCTION d020 URB IS IN URB IN WRONG POSITION d021 URB IS OUT URB IN WRONG POSITION d022 URB IS IN MIDDLE POSITION URB IN WRONG POSITION d023 Not in use d024 Not in use d025 Not in use d026 EASYCOVER IS IS NOT LOWERED TO LOWEST POSITION EASYCOVER IS IS UP LOWER THE MAST OR CHECK THE SENSOR d027 WEIGHING SYSTEM IS ON WEIGHING IS ON SWITCH THE WEIGHING OFF d028 MIDDLE FRAME IS NOT MOVED TO ...

Страница 179: ...TOMATICALLY WAIT UNTIL THE SYSTEM HAS STARTED 01 04 MEDIUM RAM MEMORY FAILURE INCORRECT RAM AND OR HARDWARE IDENTIFICATION ERROR DISPLAYED ON DISPLAY CAN MODULE SWITCHED TO PRE OPERATIONAL STATE AND SYSTEM WILL SELF RESET AUTOMATICALLY WAIT UNTIL THE SYSTEM HAS STARTED ERROR CODE 1 2 CATEGORY DESCRIPTION CAUSE ACTION Error codes control unit POSSIBLE ERRORS INSIDE CONTROL UNIT WHEN INTERNAL OR COM...

Страница 180: ...EM WILL SELF RESET AUTOMATICALLY WAIT UNTIL THE SYSTEM HAS STARTED 08 03 MEDIUM CAN PHYSICAL LAYER ERROR BAD COMMUNICATION TRANSMISSION ERROR DISPLAYED ON DISPLAY CAN MODULE SWITCHED TO PRE OPERATIONAL STATE AND SYSTEM WILL SELF RESET AUTOMATICALLY WAIT UNTIL THE SYSTEM HAS STARTED 08 04 MEDIUM CAN MESSAGE LENGTH ERROR CAN MESSAGE LENGTH IS TOO LONG ERROR DISPLAYED ON DISPLAY CAN MODULE SWITCHED T...

Страница 181: ...NT ERROR DETECTED ON JOYSTICK ERROR DISPLAYED ON DISPLAY JOYSTICK FUNCTIONALITY WILL BE REMOVED UNTIL NEXT POWER CYCLE 17 01 SEVERE LOW POWER SUPPLY LOW POWER SUPPLY BELOW 8 5 VDC ERROR DISPLAYED ON DISPLAY SYSTEM SWITCHED TO ERROR STATE SYSTEM MUST BE POWER CYCLED 17 02 SEVERE HIGH POWER SUPPLY HIGH POWER SUPPLY ABOVE 36 0 VDC ERROR DISPLAYED ON DISPLAY SYSTEM SWITCHED TO ERROR STATE SYSTEM MUST ...

Страница 182: ...teanturit 219 Nosturilava päällä Etulukko vasen Lava päällä Ø18 tai Ø30 NO tai NC 220 Etulukko oikea Telilukko kytkettynä Ø18 tai Ø30 NO tai NC 305 Koukkurunko edessä Ø18 NO 313 Kulma anturi välirunko 314 Kulmakytkin takarunko 320 Koukkurunko takana Ø18 NO 321 Vedonrajoitin DE Lukituspalkki Ø18 NO 322 URB sisällä Ø18 NO 323 URB ulkona Telilukko kytkettynä Ø18 NO TS SF Kulma anturi apurunko Ultima ...

Страница 183: ...he bearings If the hooklift is equipped with a central lubrication system this will need to be checked according to the manufacturer s instructions Optional sensors 219 Crane body on Front lock left Body on Ø18 or Ø30 NO or NC 220 Front lock right Bogie blocking on Ø18 or Ø30 NO or NC 305 Hook arm in front Ø18 NO 313 Tilt indicator middle frame 314 Angle switch rear frame 320 Hook arm back Ø18 NO ...

Страница 184: ...184 Ultima S SL Flex Pro 3 2019 114060421 Hooklift Multilift Ultima S SL Flex Pro Service Manual 7 Ultima S SL 1 2 3 4 7 8 9 10 11 6 9 5 Lubrication points ...

Страница 185: ...Number of nipples 1 Main cylinder lower fastening 1 1 2 Main cylinder upper fastening as well as lifting rollers additional equipment 1 1 1 1 3 Tipping lock shafts 1 1 4 Middle frame bearing under the rear frame 1 1 5 Middle frame bearing on the rear tube of the middle frame Only Ultima 26S and Ultima 30S 1 1 6 Rear frame bearing 1 1 7 Rear rollers 2 2 8 Pull limiting shaft accessory 1 9 Hooks of ...

Страница 186: ... annual service at 12 months interval in normal use 0 15 platform changes a day at 6 months interval in 2 shift use 16 30 platform changes a day at 3 months interval in 3 shift use over 30 platform changes a day As running hours the service should be done at 100 hours interval Environmental notice Appropriate disposal of used oils lubricants discarded parts and other used material Recycling after ...

Страница 187: ...e Card Services done below on Ultima hook device type Ultima _____________________ Serial Number _________________________________________________ Service Carried out by Signature Date Commissioning inspection 1st Service 2nd Service 3rd Service 4th Service 5th Service 6th Service 7th Service 8th Service ...

Страница 188: ... on operation and maintenance as well as relevant safety instructions The first maintenance should take place no later than three months after the delivery The second maintenance should be carried out no later than 12 months after the delivery The following maintenance should be performed every 12 months from the delivery Keep in mind that regular maintenance will improve the product reliability a...

Страница 189: ...ller The Warranty cannot be invoked against any other party than the Seller 1 Warranty 1 1 The Seller warrants that the Products as listed in the delivery card with the exceptions stated below are free from defects in material and manufacture The Warranty period is twenty four 24 months from the date of delivery of the Products but shall never exceed thirty 30 months from the date of delivery from...

Страница 190: ...cepts no responsibility for defects in such parts 1 3 If any defect appears which is covered by the Warranty the Seller may at its own option repair or replace the Product or defective component Any defective Products or components are to be repaired by the Seller or a workshop authorized by the manufacturers 1 4 In order to maintain the rights under this Warranty the Owner must notify the Seller ...

Страница 191: ... The Owner must also pay the travelling expenses for the Seller s personnel 1 8 Defective parts which have been replaced must be put at the Seller s disposal 1 9 The Owner must reimburse the Seller for all costs the latter may incur as the result of any Warranty claim in respect of a defect not covered the by Warranty 1 10 The Warranty does not cover defects due to occurrences after delivery of th...

Страница 192: ... direct of implied are given in relation to the Products than stated in this Warranty 3 Conditions for Validity of the Warranty The Warranty as stated in these conditions is not valid unless all of the following conditions have been fulfilled Installation and inspection before delivery has been performed by the Seller or other workshop authorized by Hiab The Products have been serviced in accordan...

Страница 193: ...42 EC Annex II part 1 sub A We Cargotec Finland Oy Multilift Nesteentie 36 FI 21200 Raisio Finland declare on our sole responsibility that the Ground Level Demountable Equipment Mark Type Serial number Manufacturing year complies with the provisions of the machinery directive 2006 42 EC also complies with the provisions of the directive on electromagnetic compatibility 2004 108 EC as amended ...

Страница 194: ......

Страница 195: ...been read through as witnessed below Product operation instructions and safety instructions have been received ____________________________________ Purchaser Installation and delivery service carried out according to the manufacturer s instructions ________________________________________ Seller Body builder To ensure that the warranty applies this delivery card should be received by the manufactu...

Страница 196: ...ea wherever cargo is on the move Cargotec s daughter brands Hiab Kalmar and MacGregor are recognised leaders in cargo and load handling solutions around the world Cargotec s global network is positioned close to customers and offers extensive services that ensure the continuous reliable and sustainable performance of equipment Cargotec Finland Oy reserves all rights for this user manual ...

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