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Model Airways Fokker Eindecker E-IV, Инструкция по эксплуатации

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any adjustments that are needed and remember to bend 

very slowly

 to relieve any stress in the parts 

and  avoid  breaking  the  part.  It  will  also  enable  an  inventory  to  make  sure  that  there  are  no  missing 
parts.  For  this  instruction  manual  all  parts  were  painted  using  Model  Expo  paints  and  brush  painted. 
Some builders may prefer other brands and spaying with airbrush rather than by hand.  

Instruments:

  

Carefully cut out the printed instrument faces and glue them in place to the correct  painted cast metal 
instrument  bezels.  Note  that  the  two  “Axial”  labels  will  go  on  the  propeller  once  it  is  carved. 

Extra 

detail: 

Mix

 

some 5 epoxy and add to the instrument face while level, this must be done quickly before 

the epoxy starts to set. Better to do in two groups of bezels and this will form lenses for the instruments. 
There  is  a  detailed  explanation  further  on  in  these  instructions  to  do  the 

Instrument  Lenses 

read 

ahead  to  locate.  Building  all  the 

Instruments

  ahead  of  time  is  recommended  and  will  assure  ample 

drying time for the epoxy lenses to set before handling. See the pictures below. 

  

 

Fuselage Building Fixture: 

Remove the 

1/8” plywood parts required to assemble the 

Fuselage Building Fixture

; laser cut parts 

sheets “H” and “I” and clean the char from all the edges. A suggestion is to paint the edges with Wood 
Conditioner to stabilize the char from transfer while handling the fixture during the build assembly.  

Next using the 

1/16” x 3/16” x5” wood strip cut five (5) spacers 3/4” long and glue them to the 

Stations

 

in places marked “Spacer” making sure the top edges of the spacers align with the top of the laser cut 
lines on the 

Stations

. This alignment of the spacers is critical. 

Once the 

Stations

 are ready, assemble the 

Building Fixture

 indexing the 

Stations

 in proper marked 

sequence to each other. Note 

do not glue

 the 

Station

 parts 

2 to 7

 in place and note that the 

Building

 

Fixture

 does taper narrowing from rear to front. See picture on the next page to the left with assembled 

parts. With the 

Stations

 in place, 

insert the 1/8” diameter x11” 

Brass  Tube

 down the center  through 

the holes in the 

Stations

 to stabilize the 

Building

 

Fixture

. This will help greatly when handling during 

assembly. 

Содержание Fokker Eindecker E-IV

Страница 1: ...1...

Страница 2: ...uilding craft is that if it looks right it is right Also check the instruction photographs for various details before working on them Kit Lumber Laser cut Plywood and Basswood parts are supplied in th...

Страница 3: ...ve minute setting type is sufficient for this build Scoring mating metal joint surfaces with the tip of a hobby knife in a cross hatch pattern will increase the strength of the glue joints Excess glue...

Страница 4: ...A variety of flat rubber bands Suggested tool list Hobby knife blade holder 11 blades 12 18 as needed 1 chisel blade Hobby Knife Saw Blade Small needle nose pliers Small end cutters Tweezers straight...

Страница 5: ...assure ample drying time for the epoxy lenses to set before handling See the pictures below Fuselage Building Fixture Remove the 1 8 plywood parts required to assemble the Fuselage Building Fixture la...

Страница 6: ...long thread to have the glue set straight When the glue has set cut off the short end at the knot Repeat the process on the other end of the Turnbuckle Tie enough Turnbuckles for each section of the...

Страница 7: ...e pins on the inside of the Wing Spar Boxes Dry fit the Braces first with the Side Frames on a flat surface and square to the Side Frames Now carefully insert the assembly into the Building Fixture an...

Страница 8: ...Now glue in place the four 4 3 32 x 3 4 brass tube Fuselage Joiners to the rear ends of the Side Frames making sure they are completely seated against the Side Frames These joints are per the origina...

Страница 9: ...d allow the glue to set completely See picture below Once the glue has set completely on all the stringer joints slowly remove the 1 8 brass tube Stabilizer from the Stations and then the two 2 sides...

Страница 10: ...picture below These extensions were cast in place to facilitate correct alignment of the Fuselage when building Now cut away and remove the binding wires with small snips taking care not to snag the S...

Страница 11: ...left side and index the front support into the notches in the Frames left and right and glue in place holding horizontal with the top aligned with the top of the Stringers until the glue sets Add the...

Страница 12: ...a touch of English Oak to have an off White color replicating the look of canvas The primer mix will result in a matte finish Paint both sides of the Wind Baffle thinning the primer mix with water for...

Страница 13: ...Support Arms may be required and the Crankshaft needs to be centered left to right and up and down best as possible This is critical for the proper alignment of the Engine Once the proper fit is atta...

Страница 14: ...then insert a 00 90 x 1 4 Bolt from the rear side into the aligned holes and then add the Nut and tighten enough to allow the arm to move up and down Repeat the procedure for the other arm and both ar...

Страница 15: ...sitioned just below the air filter attaching to the loops on the Fuselage Frame as seen in the picture on the next page with the view looking up through the bottom of the Fuselage Locate the seat asse...

Страница 16: ...tabs 90 degrees and score with hobby knife cuts the tabs for a stronger grip when glued Glue the Seat Back to the Seat Frame and clamp to hold in place until glue sets If necessary add glue along the...

Страница 17: ...and add a drop of glue to the cut ends of the Pins See the picture above Add the Floorboard to the Fuselage by inserting it at a diagonal angle from the bottom of the Fuselage and then index the tabs...

Страница 18: ...very careful not to glue the Upper Bellcrank to the Rear Pivot Brace the Joystick should move freely side to side and the Joystick Control Rod should now be trapped in place front to rear with the Upp...

Страница 19: ...s with CA to cut of the excess to prevent fraying and cut off the excess cord with a sharp blade or scissors close to the knot See the picture above Using Black thread seize the two 2 Bungee Cord bund...

Страница 20: ...the cut 1 32 Rod for the Rib and fold completely back on itself then with a hammer gently hammer the Rod together Using a hobby knife blade slowly bend open the center area of the Rib as seen in the p...

Страница 21: ...ound both the Elevator and the Rudder Pivot to the right side and then the left side to form hinges Next remove the laser cut Elevator Shim and glue it onto the underside of the Rudder Pivot only the...

Страница 22: ...op holes in the Control Horns making sure the Elevator is in the neutral position All the control lines should be as taut as possible without pulling the Elevator out of the Neutral position Turn the...

Страница 23: ...hole could be the issue as well Slowly bend the perimeter rod to touch the ends of the ribs and glue them in place and then continue to slowly and carefully bend to touch the Rudder Shaft above the bo...

Страница 24: ...V Braces and check for alignment with the 3 32 x 2 7 8 Brass Tube Note that the Right Swing Axle fits within the Left when matching the holes to each other Carefully index the 3 32 Brass Tube through...

Страница 25: ...r in place there is now a more stable platform to finish the rest of the model build as seen in the picture below Invert the fuselage so that the Landing Gear is facing up if not already and with a le...

Страница 26: ...rk in scale Skiving is the removal of the underside leather from the finished surface and this is done very carefully with a very sharp blade and a slicing action and be careful not to cut through the...

Страница 27: ...d form the wet Belt to conform around the Seat back Repeat the process for the Lower Seat Belts indexing between the Floorboard and the Stringer up against the Loop See the pictures below as well as t...

Страница 28: ...ng using the Joystick Gather the Mast components as follows Mast Mast Cap Pulley Pulley Carrier 0 80 Nut 1 00 90 x 3 8 Bolt Nut and Washer 1 each Nails 027 x 5 16 4 Add the Pulley Carrier to the Mast...

Страница 29: ...switch handle end pointing down Glue two 2 six inch lengths of the heavy Black Line into the location holes in the back of the Switch Now glue the Switch Holder assembly straight edge to the left sid...

Страница 30: ...k making sure all connection holes are clean or drilled 1 32 Note the slight angle of the T Connection Glue the Dashboard in place The Dashboard is located in the upper right of the cockpit area with...

Страница 31: ...Crankshaft just below the Carburetor Handle See picture above Locate the Fuel Tank Selector and cut 1 8 off the lower extension and glue the cut off piece to the side of the extension matching the end...

Страница 32: ...form a 90 degree bend toward the upper left side connection point on the Air Oil Pump Add the Altimeter to the underneath right side of the Fuselage Stringer as seen in the picture below The Altimete...

Страница 33: ...centered between the cap and base of the rear Filler Neck to receive a copper line The Fuel Gauges will be added after the Machine Guns are in place Form a Copper Fuel Line from the top connection on...

Страница 34: ...e locating Pins on the bottom of the Machine Gun Receivers See pictures above These holes will be for the cables to the trigger Using the 3 16 x 2 Tube roll form the two 2 photo etched Cooling Jackets...

Страница 35: ...the open slot on the right side of the Receiver trimming off the white gun belt to have one bullet into the Receiver Note the gun belt extensions are for easier molding and bending and be cut off afte...

Страница 36: ...t to break if the gun sights which are very fragile details With the Machine Guns in place now glue the two 2 Fuel Oil Gauges carefully in place The center one make sure it is fully seated adjacent to...

Страница 37: ...od wing is painted Deck House Light SPAR Glue two 2 sets of the three Spar parts together using Yellow Glue making sure the two with holes cut out are outboard of the center part with no holes Make su...

Страница 38: ...ections and some of the laser cutting char Start with Rib WR1 and work through to WR5 adding the Rib Caps 1 32 x 3 32 x 12 starting first with the bottom edge of the ribs and glue the Cap Strips in pl...

Страница 39: ...aps to the twelve 12 Leading Edge Stiffeners 5a with ample overhang at the front edge and cut the trailing edge flush with the end of the Stiffeners See the picture on the next page Also add caps top...

Страница 40: ...ace Locate and cut the Leading Edge 3 16 x 3 16 x 10 1 16 Mark a pencil line 1 16 down from one edge and then cut an angle from the back top edge down to the marked pencil line Sand the cut surface sm...

Страница 41: ...k edge of the Forward Spar as seen in the pictures on the next page Cut the front extensions off flush with the front edge of the Leading Edge Cut an angled chamfer on each of the Stiffeners front edg...

Страница 42: ...The only difference the right has is the addition of the Compass Once the right wing is assembled and sanded place on the building pattern mark the location of the Compass on the edge of the Caps and...

Страница 43: ...ing If shims are needed add them at the Rear Spar end of the Strut Once all the Compression Struts are in place glue the Nut Sets on the other side of the spars as seen in the picture on the next page...

Страница 44: ...d can be longer than the other Study the plans and pictures to see how the cables will be tied off on the loops of the Compression Struts The cables passing through the inboard Ribs have small ovals c...

Страница 45: ...ing Glue each formed Step Plate aligning the rear edge of the Step Plate with the edge of the Rear Spar and the inboard edge of the Rib Then paint the Step Plates Remove the two 2 Aluminum Step Plates...

Страница 46: ...oint and add about six to eight inches long enough to tie knots Tie the Cable Line to the inboard Turnbuckle Lead then through the hole of the mast head Turnbuckle then back to the outboard Cable Lead...

Страница 47: ...seize them at the junction of the Fuselage Stringers and the Cowl Frame See the picture above Seize the center of an 8 Cable Bracing Line to the forward facing Turnbuckle at the Mast Pulley Assembly...

Страница 48: ...r ream the holes to fit if necessary Once all parts are dry fitted and orientated correctly glue them together Medium CA applied to the recesses in the Crankcase will allow a little time to adjust Ace...

Страница 49: ...e Igniter The Cam Cover posts will receive the 1 32 Pushrods and the Igniter 020 Copper Wire See the picture above Paint the Cam Cover posts Brass and the Igniter posts Copper and do not paint shut th...

Страница 50: ...Spring between the tangs on the Rocker Arms See the pictures below Using 1 32 Brass Rod form Pushrods bend one end of the Brass Rod and index it into a Cam Cover post and dry fit a Rocker Arm assembly...

Страница 51: ...wire Now insert one bent end of the Copper Wire into the hole on the Spark Plug and down to the post on the Igniter and cut to length with a slight bend to fit into the post on the Igniter To glue th...

Страница 52: ...ign the Blanks as they are being glued together making sure the edges line up and match each other Clamp together and let the glue to completely set before carving Overnight if possible Mark with a pe...

Страница 53: ...0 and reapply Clear Satin Now apply the two 2 Arial Labels to the Propeller Blades 1 1 4 from the tip of the Blades Note the orientation of the Blade and apply the Labels to the Front surface of the B...

Страница 54: ...rames such that the Engine will rotate freely This adjusting and forming will require several trial attempts to finally get a correct fit Position the Front Frame in place indexed on the Cam Cover Sha...

Страница 55: ...line to make sure both parts are fully seated together If not file the shoulder of the Outer Half until parts fit While press fit together use a small round file to file the Tire seat for any burrs o...

Страница 56: ...56...

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