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Chapter 9 Finishes, Equipment, and Appliances MJM 40z Owner’s Guide                                                                               page 36 

RPMs weren’t effected nor the IPS function (a 
wonderfully resilient system!). Subsequently all new 
MJMs are being equipped with warp cutters. 

Things like discarded plastic Baggies, weeds, etc., 
can also plug up the raw-water intake on the 
drives. You can avoid this problem by visually 
inspecting the strainer basket. Good water flow 
should exist without evidence of lots of air. When 
removing debris, be sure to properly replace the 
seal, otherwise the pump will lose suction. 
Smearing the seal with Vaseline or other marine-
grade grease helps. 

No Water Circulation

 If upon starting the engine at 

idle you don’t see water circulating in the strainer: 
(1) Stop the engine, (2) Check to see that both 
intake and raw water outgo valves are open at the 
drives, (3) Fill the strainer basket container with 
water, re-seal the strainer and turn on the engine 
again to deal with a possible air lock, (4) race the 
engine in neutral momentarily, (5) dive over the side 
to see if a plastic bag or other debris is covering 
the intake, (6) Inspect the impeller which pumps 
water through the engine. 

Hard Knocks

 Collision with an underwater 

obstacle that damages the propulsion system. 
Often you can still operate the boat at low RPM to 
return to port, being careful to avoid excessive 
vibration that might otherwise compound the 
damage by damaging the drives. The problem may 
be corrected in a day or so without hauling by an 
experienced diver who has access to a prop shop 
where the blades can be repaired and the prop re-
balanced and recoated with PropSpeed, then re-
installed. 

Bad Battery

 Marine starting batteries die from old 

age and neglect. Keep the terminals and posts 
clean from that green corrosion that builds up, 
restricting the flow of current – preventing them 
from fully charging. Periodically have your batteries 
tested to determine their condition and expected 
longevity. The 40z is equipped with a “parallel” 
switch, which can be turned on to employ the 400 
ampere-hour house banks in starting the engine. 

Stale Gasoline

 Not applicable 

Sagging Belt

 As V-belts wear, they stretch and 

begin to slip. Consequently, alternators and water 
pumps don’t spin to their full speed. Batteries may 
not fully charge and coolant circulates sluggishly. 
The solution is to check belt tension regularly and 
tighten belts when necessary. Drive belts can also 

snap. The only way to avoid this malady is to 
replace them once they begin to show wear. 
Some spare belts are provided in the engine 
spares kit. 

9.2

 

D

IESEL 

O

PERATION

 

What Diesel Mechanics Wish Every Boat Owner 
Knew 

The following is edited from an article by Captain 
Bernie Weiss at www.AtlanticYachtDelivery.com. 

To run well, a diesel engine requires only clean 
fuel, clean lubricating oil, coolant, and lots of air. 
Below are ten important maintenance issues that 
diesel mechanics wish their customers knew: 

Don’t baby the engine

 Diesels don’t like to idle in 

neutral, or even in gear at low speeds; they do like 
to work hard under load. Generally, 10% less than 
the maximum RPM is the best cruising RPM. 
Excessive idling leads to gradual build-up of 
detrimental varnish on the cylinders, and deposits 
of soot and carbon on the engine’s valves and in 
the exhaust system, particularly at the manifold 
injection elbow where raw cooling water exiting the 
engine mates with the exhaust gases. Run it hard. 
However...after running at cruising RPM for several 
hours, a brief cool-down at idle speed, with no 
load, is beneficial. A few minutes is enough. 

Give your engine clean fuel

 Fuel is contaminated 

when it contains water, sediment, other solids, or 
biological organisms, some of which thrive in diesel 
fuel. To minimize contamination, don’t store your 
boat for the winter or let it sit around for weeks at a 
time with fuel tanks only partly full. A full tank 
minimizes condensation of water vapor on the 
tank’s interior and the growth of microorganisms. 
Fuel filters trap sediment, sludge, water and 
organic material and should be changed at 
periodic intervals. 

Be conservative in your estimate of fuel 
consumption

 When underway, don’t delay 

refueling to the point where you have expended 
nearly all the fuel in the tank. The last 20% should 
be held in reserve. To suck up the last few gallons 
is to chance sucking up water (tank condensate), 
sludge, and other contaminants - perhaps even air 
- into your fuel lines. 

Know how to vent (“bleed”) the air out of your 
fuel system

 Air locks in diesel fuel systems are a 

fact of life. The typical diesel fuel system operates 
with a lift pump (a vacuum pump) that lifts or sucks 
fuel out of the tank, draws it through the pump, 

Содержание 40z

Страница 1: ...40z Owners Guide...

Страница 2: ...t in boats Simply messing nothing seems really to matter That s the charm of it Whether you get away or whether you don t whether you arrive at your destination or whether you reach somewhere else or...

Страница 3: ...e they re beautiful Primary to this Owners Guide and in terms of authority are two large binders with equipment supplier owner manuals and warranties These documents contain an enormous amount of impo...

Страница 4: ......

Страница 5: ...n ENGINE BATTERY switches at the top of the 120V AC panel At the helm push the IGNITION BUTTON for each engine it lights up Wait until the Volvo Penta ENGINE CONTROL DISPLAY shows gauges start ENGINES...

Страница 6: ...ve 4 m calculations are based on 7 m and wind speeds in excess of Beaufort Force 8 but excluding abnormal conditions e g hurricanes CAPACITY PERSONS Maximum 16 Persons PERSONS GEAR Maximum Load 3518 k...

Страница 7: ...e 120V AC Panel 21 5 8 Northern Lights Generator Option 22 5 9 Corrosion Protection 23 5 10 Generator Component Locations 24 5 11 Victron Inverter Charger 25 5 12 Bonding 25 6 WATER SYSTEMS 26 6 1 Fre...

Страница 8: ...imum width on trailer 12 0 ft Maximum Trailer weight 21 800 lbs Draft with IPS pod drives 3 3 ft Displacement load 18 900 lbs Fuel tankage two 175 gallon tanks 350 gal Fresh water tankage including ho...

Страница 9: ...n t qualify you to work on them When they need attention please use qualified mechanics If you question the information or are unsure about an action check with the equipment supplier a qualified pers...

Страница 10: ...ification System AIS will report your MMSI number to other vessels and you will see their MMSI number If you sell your boat the MMSI number is normally transferred with it but the new owner should upd...

Страница 11: ...eacon alerts search and rescue services by transmitting a coded message and is detectable by satellite anywhere in the world Although the USCG doesn t require them EPIRBs are essential offshore and de...

Страница 12: ...Don t allow debris or oily rags to collect anywhere Check bilges for oil or diesel fuel regularly Shut down unnecessary circuits when leaving the boat Don t leave heat producing appliances or equipme...

Страница 13: ...ore Power Breakers Seakeeper Thru Hull Deck Drain Thru Hull Waste Discharge Thru Hull Engine Room SeaFire Electric Bilge Pump 1 Bilge 1 Thru Hull AC Thru Hull AC Raw Water Intake Systems Room SeaFire...

Страница 14: ...AKER PANEL settings ENGINE HATCH breaker on Move the side deck chairs out of the way and ensure the cockpit door latch is clear before raising the hatch Activate COCKPIT ENGINE HATCH lift with black t...

Страница 15: ...NGINE RAW WATER STRAINER In a cool engine it should be about 1 below the top Consult the Volvo Penta Operator s Manual VPOM for the proper coolant Don t remove the coolant cap from a hot engine Don t...

Страница 16: ...anel At the helm a red light flashes under the O symbol on the e KEY PANEL Hold the key fob in front of the O symbol to unlock the Electronic Vessel Control EVC system A sound confirms the system is u...

Страница 17: ...ne has an engine oil drain hose 3 6 AUXILIARY STOP If the engine doesn t stop normally there s an AUXILIARY STOP at the side of the engine Just push the button See adjacent diagram and refer to Auxili...

Страница 18: ...t is left in the water unused for an extended period the engine must be warmed up at least once every two weeks to prevent corrosion damage in the engine If you expect the boat to be unused for two mo...

Страница 19: ...6 Engine control unit 7 Alternators 8 Compressor 9 Water shut off valve propulsion unit 10 Oil filter propulsion unit 11 Expansion tank 12 Seawater filter 13 Fuel filter 14 Aux stop 15 Oil bypass filt...

Страница 20: ...nd gear selection When shifting allow the transmission to engage the new gear before throttling up Engine and drive features are controlled with push buttons on the ENGINE SHIFT CONTROL Button functio...

Страница 21: ...or pulled back It s prudent to warn guests when you change speed 4 3 JOYSTICK To Activate Both engines must be running with the ENGINE SHIFT CONTROL LEVERS in NEUTRAL Choose one of the functions below...

Страница 22: ...o out and the system will return to docking Refer to Joystick for docking page 41 of the VPOM The ENGINE CONTROL DISPLAY panel allows the operator to perform settings and choose information to be disp...

Страница 23: ...They are useful in lowering the bow for better visibility or for powering into waves without pounding Don t hesitate to apply maximum tabs in the 15 22 knot range At higher speeds in smooth water when...

Страница 24: ...use the ENGINE SHIFT CONTROL LEVERS to steer the boat 4 10 MULTIFUNCTION DISLAY MFD BREAKER PANEL settings Turn INSTRUMENTS breaker on The primary purpose of the MULTI FUNCTION DISPLAY MFD is to show...

Страница 25: ...e NAV ANC Press the forward end of rocker switch to turn on the RED and GREEN NAVIGATION LIGHTS and the STEAMING LIGHT on the hard top over the pilothouse Press the aft end of rocker switch to turn on...

Страница 26: ...r than keeping them charged stored and clean especially between the terminals there s no maintenance required Don t let the voltage fall below 12 volts Sensitive electronics may fail to function 120 V...

Страница 27: ...P and the WATER HEATER together would overload the circuit If you overload the shore power circuit and trip the breaker you may reset it by pushing the switches on the SHORE POWER BREAKER BOX It s out...

Страница 28: ...the Volvo ENGINE CONTROL DISPLAY Press the and buttons under the display to show volts or amps The center button dims the display The switch between the HOUSE BATTERY and the GEN BATTERY raises and lo...

Страница 29: ...entation on the digital display The TOGGLE switch selects which side of the panel is reported in the digital display Information from the left side of the panel is displayed in the up position and inf...

Страница 30: ...both SLIDING INTERLOCKS up on the 120V AC panel and turn on the GENERATOR breaker at the left side of the 120V AC panel to connect the left side of the panel to generator power Turn on the TRANSFER S...

Страница 31: ...articles are in suspension and not lying in bottom 5 9 CORROSION PROTECTION In addition to transom anodes there are two engine anodes plus an iron anode in the exhaust cavity of the drive Inspect the...

Страница 32: ...il Fill Top 5 Wet Exhaust Elbow 6 Generator Junction Box 7 Control Panel Plug In 8 Generator End Cover 9 Vibration Mount 10 Starter Motor 11 DC Regulator 12 DC Alternator 13 Belt Guard 14 AVR Circuit...

Страница 33: ...l be supplied to the left side of the AC 120V panel When the INVERTER is on the TRANSFER SWITCH does not provide power to circuits on the right side of the 120V AC BREAKER panel Although INVERTER CHAR...

Страница 34: ...drops below the minimum the pressure switches turn the pumps on and build pressure to the maximum The pumps have outlet check valves that maintain pressure when pumps are off The pump is protected fr...

Страница 35: ...any taste in the water or at least annually The filter is rated for 1000 gallons equal to about 15 water tanks The replacement cartridge is Seagull IV X 1 Residential Replacement Cartridge RS 1SG and...

Страница 36: ...here is water in the bilge or not The switches are wired so that the off position functions the same as the AUTO position The emergency MANUAL BILGE PUMP delivered under the port pilot seat Is a backu...

Страница 37: ...image at top If a FAULT is present an ALARM screen will appear Press the POWER ON OFF button once The RED PROGRESS BAR turns green and the GYRO begins spinning It takes about 40 minutes before the GYR...

Страница 38: ...hafe on the anchor rode and to avoid damaging the windlass gears When underway or when leaving the boat secure the anchor and chain with the retainer clamp This prevents the anchor and rode from runni...

Страница 39: ...ANEL settings VACUUM breaker on Dirt Devil states that the HEPA filter bags capture particles that cover common allergens from mold and animal dander to dust mites and pollen along with some small par...

Страница 40: ...cking with food and beverages 8 10 FREEZER BREAKER PANEL settings FREEZER breaker on The FREEZER in the galley requires 12V DC The built in freezer box has stainless steel inner lining plastic bottom...

Страница 41: ...mp system and press the SERVICE BUTTON to remove the vacuum 2 Discharged overboard with the DISCHARGE PUMP Open the large through hull discharge waste valve accessible under the cockpit hatch aft and...

Страница 42: ...oblem The cabin deck and cabinetwork are finished in clear Awlgrip See the Awlgrip website for care and maintenance advice http www awlgrip com Corian Instructions for maintaining Corian counter tops...

Страница 43: ...separator protects against this by handily extracting the water Check the bowl daily and drain off the accumulated water For severe contamination use a fuel drying additive or have a diesel service p...

Страница 44: ...ull speed Batteries may not fully charge and coolant circulates sluggishly The solution is to check belt tension regularly and tighten belts when necessary Drive belts can also snap The only way to av...

Страница 45: ...ire due to abrasion of insulation around wire or chafing through the wall of a hose From time to time inspect your engine compartment for these potential risks Add chafing protection replace worn insu...

Страница 46: ...ngine has a dedicated ENGINE BATTERY They may be connected with the ENGINE EMERGENCY PARALLEL EEP switch Normally the EEP switch should be off Each ENGINE ALTERNATOR provides 12V DC current to charge...

Страница 47: ...d when adequate use the ENGINE EMERGENCY PARALLEL switch to start the STARBORD ENGINE following the procedure similar to the above paragraph Starting Engines With One Low Engine Battery However you wi...

Страница 48: ...k for leaks Paint Apply anti fouling paint to the IPS drives the props and the bottom if needed 9 6 HAULING OUT AND BLOCKING Refer to the illustration titled Boat Lift Bunk Offsets in the Appendix pag...

Страница 49: ...gests that in suitable conditions 10 below open throttle about 3200 RPM at 30 knots is optimum cruising speed The data below would indicate that 2900 3000 RPM at 28 knots would be more efficient Sour...

Страница 50: ...ination and clean Fuel filter Ea 100 HRS Check drain and replace filter ea 100 hrs Engine hoses Weekly Tighten and secure if necessary Exhaust system Weekly Inspect for leaks Check anti siphon RAW WAT...

Страница 51: ...age 43 9 10 BOAT LIFT AND BUNK OFFSETS A boat bunk the shaded gray area tine drawing below is a support shaped in three dimensions to fit and support the boat The length and cross section dimensions t...

Страница 52: ...Chapter 12 Appendix MJM 40z Owner s Guide page 44 9 11 SYSTEMS LOCATION PLAN...

Страница 53: ...page 45 9 12 SYSTEMS KEY The System Location Plan above and the System Key are the baseline configuration for the MJM40z There are modifications due to continuous improvement and individual customiza...

Страница 54: ...ER 2 120V AC Electrical Diagram 40z Boston BoatWorks LLC PORT ENGINE STBD START BATTERY STARBOARD ENGINE PORT START BATTERY PORT ENGINE REMOTE SWITCH GENSET REMOTE SWITCH STBD ENGINE REMOTE SWITCH GEN...

Страница 55: ...r 1 Negative 15 ATC Battery combiner next to AIR CONDITIONER control bridge deck hatch Battery combiner next to AIR ConDITIonER control bridge deck hatccchaadfaasfsaaf 19 Combiner 2 Negative 15 ATC Ba...

Страница 56: ...Chapter 12 Appendix MJM 40z Owner s Guide page 48 9 15 FUEL CONSUMPTION LOG Date Location Engine Hours Hours Since Last Fill Gals To Fill GPH Comment...

Страница 57: ...period often 10 years from delivery date by an Authorized Dealer This warranty may be transferred to your buyer on the same manner as the Basic Warranty E Dealers The name and address of Authorized D...

Страница 58: ...Registration Card for the Vessel Cards should be sent to Boston BoatWorks LLC 333 Terminal Street Charlestown MA 02129 ATTN Customer Service L The information contained on this card will enable the Ma...

Страница 59: ...rst name Last name ___________________________________________ ______________________________________________ First name Last name ___________________________________ _________________________________...

Страница 60: ...e Hull Dealer service Boat Owner Address Address Address continued Address Continued Phone email Phone Number e mail Fax Boat Location Contact person Delivery Date Description of Defect please attach...

Страница 61: ...ery conceivable version of recreational vessel waverunners sailfish small and large inboards racing dinghies power and sailing cruisers center console fishing boats offshore sport fishers and luxury y...

Страница 62: ...won a Sunfish championship He studied architecture at the U of Penn and MIT and began his boat building career One of the first to realize the strength to weight characteristic of vacuum bagged epoxy...

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