5
4
The Easy and Compact Inverter
FR-F700PJ for
Energy Saving
Easy
and
Compact
Energy
Saving
General-
purpose Motor
and IPM Motor
Control
Suitable for Both the General-purpose Motor
(Three-Phase Induction Motor)
and the IPM Motor
(1) The F700PJ series for both a general
-purpose motor (IM) and an IPM motor (IPM)
IPM motor
control indicator
•
The IM drive setting can be switched to IPM drive setting by
only one setting "12" (MM-EFS) in the
parameter . (Refer to page 80 for details.)
Never drive an IPM motor in the IM drive setting.
•
One spare F700PJ inverter is enough for the two
types of motors (IM and IPM); the number of
required spare inverters is reduced by half.
•
A push on the setting dial in the monitor mode
brings up the control setting (IM, IPM).
Before
Now…
Future
Inverter
Inverter
Drive unit
Drive unit
FR-F700PJ
Spare inverters for both
One spare inverter
IM and IPM
driven by
one inverter
(2) Simple and reliable transition from
IM to IPM
There is no need to replace the whole system at once; replace the
inverters first, then replace the motors.
When the budget is limited, equipment investment can be made over
several stages.
Equipment Investment in Stages
First, replace
inverters.
Next, replace
motors.
1st Stage
2nd Stage
Renewal
completed!
(3) What is an IPM motor?
An IPM motor is a synchronous motor with strong permanent magnets embedded in its rotor.
•No current flows to the rotor (secondary side), and no secondary copper loss is generated.
•Magnetic flux is generated with permanent magnets, and less motor current is required.
•Embedded magnets provide reluctance torque
*
, which can be used for driving.
*
: Reluctance torque occurs due to magnetic imbalance in the rotor.
General-purpose motor (induction motor)
IPM motor (synchronous motor)
Rotor conductor
(copper or aluminum)
Stator core
Shaft
Rotor core
Stator coil
(three-phase coil)
Stator coil
(three-phase coil)
Permanent
magnets
Shaft
Stator core
Rotor core
*
Example of
6-pole motor
N
S
S
N
N
S
N
S
S
N
S
N
Stator core
Stator coil
Rotor core
Permanent magnet
Motor structure (section view)
Why is an IPM motor more efficient?
IPM motor (MM-EFS)
*
Example of 22kW motors
[ Comparison of motor losses ]
100%
Iron loss
Primary copper
loss (stator side)
Secondary copper
loss (rotor side)
Other
General-purpose motor
Primary copper
loss
Iron loss
Other
Premium high-efficiency
IPM motor
40%
SF-JR
MM-EFS
65
70
75
80
85
90
95
100
0.75
1.5
2.2
3.7
5.5
7.5
11
15
Inverter Control for Energy Saving
(1) Energy saving with speed control
(3) To save more energy – the IPM motor control
(MM-EFS series)
is now available
The consumed power of a variable-torque load, such as fans, pumps,
and blowers, is proportional to the cube of its rotation speed.
This means that controlling the rotation speed to adjust the air
volume can lead to energy saving.
The IPM motors that have permanent magnets embedded in
their rotors are even more efficient than the high-performance
energy-saving motors.
(4) Check the energy saving effect at a glance
Energy saving monitor is available. The energy saving effect can
be checked using an operation panel, output terminal (terminal
FM), or network.
The output power amount measured by the inverter can be
output in pulses. The cumulative power amount can be easily
checked.
*
4
[List of monitored items for energy saving]
Power saving monitor (kW)
Power saving rate (%)
Power saving amount (kWh)
Power cost saving (yen)
Power saving average value (kW)
Power saving rate average value (%)
Power cost saving average value (yen)
Annual power saving amount (kWh)
Annual power cost saving (yen)
Example of the monitor
display for power saving
High efficiency achieved with IPM motors
The frame number of the MM-EFS is the same (same size) as
the Mitsubishi general-purpose motors (4-pole SF-JR/SF-HR
series). Replacement is easy as the installation sizes are
compatible.
Smooth replacement from a general-purpose
motor (with the same installation size)
The premium high-efficiency IPM motor "MM-EFS series"
provides efficiency that is equivalent to IE4 (super premium
efficiency), the highest efficiency class
*
2
.
IE4-equivalent efficiency level
[Comparison of efficiency]
Motor capacity (kW)
General-purpose motor
driven with inverter
High-performance energy-saving
motor driven with inverter
Premium high-efficiency IPM
motor driven with inverter
(2) Energy saving with Optimum
excitation control
(General-purpose motors)
The optimum excitation control achieves the highest motor
efficiency. Further energy saving can be achieved for
applications such as fans and pumps with variable load torque.
(Refer to page 40 for the details.)
(Example: Pump)
Same size
SF-JR 3.7kW
MM-EFS371M4
IEC 60034-30
Efficiency class
Efficiency of Mitsubishi motors
General-purpose motor
IPM motor
IE4
(super premium
efficiency)
*
3
IE3
(premium efficiency)
IE2
(high efficiency)
IE1
(standard efficiency)
Below the class
Super line series
(SF-JR)
Premium high-
efficiency IPM
(MM-EFS)
Super line
premium series
(SF-PR)
Super line
eco series
(SF-HR)
*3
: The details of IE4 can be found in IEC 60034-31.
*2
: As of October 2012
*4
: This function cannot be used as a meter to certify billings.
*1
: Rated motor output is 100%.
[Example of blower operation characteristic]
20
40
60
120
0
80
100
40
60
80
100
*1
Consumed power (%)
Damper control
High-performance
energy-saving
motor driven with inverter
Premium high-efficiency
IPM motor driven with inverter
General-purpose motor
driven with inverter
Air volume (%)
[Comparison of
Mitsubishi products]
0
20
20
40
40
60
60
80
80
100
100
Optimum excitation control
More energy saving
V/F control
Motor load torque (%)
Motor efficiency (%)
Total efficiency (%)
[Comparison of Mitsubishi products]
[Comparison of
Mitsubishi products]
High
Efficiency
Low
•
Features
•
Standard
specs.
•
Outline
dimensions
•
Operation panel
•
Parameter unit
•
FR Configurator
•
Parameter list
•
Parameter
details
•
Protective
functions
•
Options and
peripheral devices
•
Precaution on
selection and operation
•
Precautions on
peripheral device
selection
•
Compatible
motor
•
IPM motor
control
•
Difference and
compatibility with
FR-F500 (L) series
•
Warranty
•
Global FA centers
•
Connection
example
•
Terminal connection
diagrams
•
Terminal specs.
Содержание F720PJ-11KF
Страница 88: ...88 MEMO ...