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OM-286308 Page 22

5-14. Enabling Wireless Operation In Big 40 C, Big Blue 400/500/Air Pak/Turbo

Ref. 803835-C / Ref. 803834-C

!

Stop engine. Disconnect

negative (

−

) battery cable.

Remove right side generator panel.
1

Electrical Box

Remove white cover from electrical

box.
2

Diagnostic Board PC9

PC9 is a small board (2x2) with 5

red LEDs, located in the upper left

corner. Unplug receptacle connect-

ing board.
Reinstall electrical box cover.
Reinstall right side generator panel.

1

Tools Needed:

2

3/8, 1/2 in.

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Содержание OM-286308A

Страница 1: ...OM 286308A 2020 05 Wireless Remote Controls For product information Owner s Manual translations and more visit www MillerWelds com ...

Страница 2: ...products continue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety Precautions They will help you protect yourself against potential hazards on the worksite We ve made installation a...

Страница 3: ...LIRE AVANT UTILISATION 11 4 1 Symboles utilisés 11 4 2 Risques 11 4 3 Proposition californienne 65 Avertissements 11 4 4 Principales normes de sécurité 12 SECTION 5 INSTALLATION AND OPERATION 13 5 1 FCC Compliance 13 5 2 RSS ISED Compliance Conformité au CNR ISDE 13 5 3 Specifications 13 5 4 WEEE Label For Products Sold Within The EU 14 5 5 Introduction 15 5 6 Battery Installation 15 5 7 Connectin...

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Страница 5: ...Insert DofC Here ...

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Страница 7: ...llow ing electrically hazardous conditions are present in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomati...

Страница 8: ...not possible tightly cover them with approved covers D Do not weld where flying sparks can strike flammable material D Protect yourself and others from flying sparks and hot metal D Be alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas D Watch for fire and keep a fire extinguisher nearby D Be aware that welding on a ceiling fl...

Страница 9: ...to move unit be sure forks are long enough to extend beyond opposite side of unit D Keep equipment cables and cords away from moving vehicles when working from an aerial location D Follow the guidelines in the Applications Manual for the Revised NIOSH Lifting Equation Publication No 94 110 when manu ally lifting heavy parts or equipment OVERUSE can cause OVERHEATING D Allow cooling period follow r...

Страница 10: ...cuments Website www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protection Association Website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 from Compressed Gas Association Website www cganet com Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian Standards Association Website www csagrou...

Страница 11: ...nufacturer if battery is damaged dirty or emits an unusual odor D Use battery only with equipment with which it was supplied Re place battery only with battery specified in Owner s Manual Use of another battery can present a risk of fire or explosion D Keep battery dry D Do not use or store the battery in extremely hot or humid condi tions See the Owner s Manual for specific operating and storage ...

Страница 12: ...ard ANSI Standard Z49 1 Website www aws org Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian Standards Association Website www csagroup org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute Website www ansi org ...

Страница 13: ... de la fonction de télécommande si l appareil en est équipé D D autres consignes de sécurité sont nécessaires dans les condi tions suivantes risques électriques dans un environnement humideou si l on porte des vêtements mouillés sur des structures métalliques telles que sols grilles ou échafaudages en position coincée comme assise à genoux ou couchée ou s il y a un risque élevé de contact inévitab...

Страница 14: ...udure La projection d étincelles des pièces chaudes et des équipements chauds peut provoquer des incen dies et des brûlures Le contact accidentel de l électrode avec des objets métalliques peut provoquer des étincelles une explosion un sur chauffement ou un incendie Avant de commencer le soudage vérifier et s assurer que l endroit ne présente pas de danger D Déplacer toutes les substances inflamma...

Страница 15: ...e mettre l appareil en service LA CHUTE DE L ÉQUIPEMENT peut provoquer des blessures D Utiliser l anneau de levage uniquement pour soulever l appareil NON PAS les chariots les bouteilles de gaz ou tout autre accessoire D Utilisez les procédures correctes et des équipements d une capa cité appropriée pour soulever et supporter l appareil D En utilisant des fourches de levage pour déplacer l unité s...

Страница 16: ...dards Institute Website www ansi org Safe Practices for the Preparation of Containers and Piping for Welding and Cutting American Welding Society Standard AWS F4 1 from Glob al Engineering Documents Website www global ihs com Safe Practices for Welding and Cutting Containers that have Held Com bustibles American Welding Society Standard AWS A6 0 from Global Engineering Documents Website www global...

Страница 17: ...r la batterie au fabricant D N utilisez les batteries qu avec l équipement pour lequel elles ont été fournies Lors de leur remplacement seulement utiliser le type de batterie indiqué dans le manuel de l utilisateur Toute autre combinai son pourrait présenter des risques d incendie ou d explosion D La batterie doit rester sèche D Ne pas utiliser ni stocker la batterie dans des conditions de tempéra...

Страница 18: ...ndard ANSI Standard Z49 1 Website www aws org Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian Standards Association Website www csagroup org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute Website www ansi org ...

Страница 19: ...ng two conditions S This device may not cause interference S This device must accept any interference including interference that may cause undesired operation of the device Ces dispositifs contiennent un des émetteur s récepteur s exempt s de licence s qui se conforme nt avec un des CNR exempt s de licence s émises par Innovation Sciences et Développement économique Canada Leur fonctionnement est...

Страница 20: ...U Do not discard product where applicable with general waste Reuse or recycle Waste Electrical and Electronic Equipment WEEE by disposing at a designated collection facility Contact your local recycling office or your local distributor for further information Notes ...

Страница 21: ...gle Wireless Foot Control or Wireless Hand Control A Wireless Foot Control or Wireless Hand Control can only pair to a single 14 Pin Transceiver The 14 Pin transceiver can learn a new Wireless Foot Con trol or Wireless Hand Control address see sections 5 12 or 5 13 in this manual for programming instructions Pairing is only required for devices purchased separately The Wireless Hand Control 14 Pin...

Страница 22: ...Light Status Light Indication Solid Red Not paired and or lost communication Solid Green Paired and communi cating Solid Amber Pairing mode searching for wireless remote control NOTICE To remove the 14 Pin Transceiver rotate hand threaded nut counterclockwise 1 3 2 4 5 8 Wireless Foot Control Operation Unexpected weld output can cause electrical shock Wire less remote controls can turn weld output...

Страница 23: ...e increase or decrease button respectively to adjust in 1 percent increments Press and hold the increase or decrease button respectively to adjust in 5 percent increments 8 Menu Button Press the menu button to select per centage amperage or voltage The selected parameter is shown on the display screen Some welding power sources are not equipped with amperage and voltage feedback and the wireless h...

Страница 24: ...Increase Button 7 Decrease Button 8 Menu Button 9 Display Screen Contact Output Control Button does not turn on off welding power source output contactor The Contact Output Control Button is used to activate the display for viewing actual amperage and voltage values if the welding power source has these capabilities To activate press and hold for 1 second To deactivate press and release Press and ...

Страница 25: ...ased 2 Pairing Button 3 Wireless Status Light 4 Contact Output Control Button 5 Contactor Output Status Light 6 Increase Button 7 Decrease Button 8 Menu Button 9 Display Screen To turn on the welding power source output con tactor press and hold Contactor Output Button approximately1 second until Contactor Output Status Light blue LED is illuminated To turn off the welding power source output con ...

Страница 26: ... Pin Transceiver The 14 Pin Transceiver can learn a new wireless foot control or wireless hand control address 1 14 Pin Transceiver 2 Pairing Button on 14 Pin Transceiver 3 Wireless Status Light on 14 Pin Transceiver 4 Wireless Hand Control 5 Pairing Button on top of Wireless Hand Control 6 Wireless Status Light on Wireless Hand Control To prevent accidental pairing to unin tended devices the wire...

Страница 27: ...ireless Hand Control address 1 14 Pin Transceiver 2 Pairing Button on 14 Pin Transceiver 3 Wireless Status Light on 14 Pin Transceiver 4 Wireless Foot Control 5 Pairing Button on Wireless Foot Control 6 Wireless Status Light on Wireless Foot Control To prevent accidental pairing to un intended devices the Wireless Foot Control must be within one foot of the 14 Pin Transceiver for success ful pairi...

Страница 28: ...t negative battery cable Remove right side generator panel 1 Electrical Box Remove white cover from electrical box 2 Diagnostic Board PC9 PC9 is a small board 2x2 with 5 red LEDs located in the upper left corner Unplug receptacle connect ing board Reinstall electrical box cover Reinstall right side generator panel 1 Tools Needed 2 3 8 1 2 in ...

Страница 29: ...e some current value above min must be set on the remote control before the Panel or Remote contactor is turned on Failure to do so will cause current to be controlled by the panel control and the remote hand control will not function SECTION 6 TROUBLESHOOTING 6 1 Troubleshooting Table Trouble Remedy Remote completely inoperative Red wireless status light not lit on transceiver Make sure power sou...

Страница 30: ...acket Assy Circuit Card Mtg Not Shown 1 Retainer Not Shown 1 Screw 008 32 x 25 Pan Hd Phl Stl Pld Not Shown 5 2 288129 Kit Base Repair Includes 1 Screw 250 x 750 Hexwhd Pld Hi Low 4 3 285009 Cover Battery Access 1 4 288130 Kit Replacement Feet Includes 1 Foot Uhmwpe 1 688 Dia x 438 High w 265 Dia Mtg 1 Screw 250 x 750 Hexwhd Pld Hi Low 4 To maintain the factory original performance of your equipme...

Страница 31: ... 1 285341 Magnet 1 00 Dia x 125 Thk 2 Pin Retaining 125 Od x 1 250 Lg 1 Strap Snap Hook Assy 1 Clip Belt Retainer 1 2 285350 Cover Battery w Fastener Includes 1 Fastener Quarter Turn 1 Retainer Push On Stainless 1 3 288131 Kit User Interface Includes 1 Screen LCD Display 1 Label Nameplate Wireless Hand Control 1 Plate Front 1 Screw 004 40 x 31 Pan Hd Phl Stl Pld 4 To maintain the factory original ...

Страница 32: ...Gauge 063 in 22 Gauge 031 in 24 Gauge 025 in 20 Gauge 037 in 18 Gauge 050 in 14 Gauge 078 in 1 8 in 125 in 3 16 in 188 in 1 4 in 25 in 5 16 in 313 in 3 8 in 375 in 1 2 in 5 in MATERIAL THICKNESS REFERENCE CHART ...

Страница 33: ...Notes ...

Страница 34: ...Notes Work like a Pro Pros weld and cut safely Read the safety rules at the beginning of this manual ...

Страница 35: ...r SAR Boxes and Panels TIG Torches No Labor Tregaskiss Guns No Labor Water Cooling Systems Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries 6 90 Days Parts Accessories Kits ArcReach Heater Quick Wrap and Air Cooled Cables Canvas Covers Induction Heating Coils and Blankets Cables and Non Electronic Controls MDX Series MIG Guns M Guns MIG...

Страница 36: ...personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Protective Equipment PPE Service and Repair Replacement Parts Training Schools Videos Books Welding Process Handbooks Contact the Delivering Carrier to For Service Owner s Record File a claim for loss or damage during ...

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