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OM-286308 Page 2

Welding produces fumes and gases. Breathing

these fumes and gases can be hazardous to your

health.

FUMES AND GASES can be hazardous.

D

Keep your head out of the fumes. Do not breathe the fumes.

D

Ventilate the work area and/or use local forced ventilation at the arc

to remove welding fumes and gases. The recommended way to

determine adequate ventilation is to sample for the composition

and quantity of fumes and gases to which personnel are exposed.

D

If ventilation is poor, wear an approved air-supplied respirator.

D

Read and understand the Safety Data Sheets (SDSs) and the

manufacturer’s instructions for adhesives, coatings, cleaners,

consumables, coolants, degreasers, fluxes, and metals.

D

Work in a confined space only if it is well ventilated, or while

wearing an air-supplied respirator. Always have a trained watch-

person nearby. Welding fumes and gases can displace air and

lower the oxygen level causing injury or death. Be sure the breath-

ing air is safe.

D

Do not weld in locations near degreasing, cleaning, or spraying op-

erations. The heat and rays of the arc can react with vapors to form

highly toxic and irritating gases.

D

Do not weld on coated metals, such as galvanized, lead, or

cadmium plated steel, unless the coating is removed from the weld

area, the area is well ventilated, and while wearing an air-supplied

respirator. The coatings and any metals containing these elements

can give off toxic fumes if welded.

Arc rays from the welding process produce intense

visible and invisible (ultraviolet and infrared) rays

that can burn eyes and skin. Sparks fly off from the

weld.

D

Wear an approved welding helmet fitted with a proper shade of

filter lenses to protect your face and eyes from arc rays and

sparks when welding or watching (see ANSI Z49.1 and Z87.1

listed in Safety Standards).

D

Wear approved safety glasses with side shields under your

helmet.

D

Use protective screens or barriers to protect others from flash,

glare and sparks; warn others not to watch the arc.

D

Wear body protection made from durable, flame

resistant mate-

rial (leather, heavy cotton, wool). Body protection includes

oil-free clothing such as leather gloves, heavy shirt, cuffless

trousers, high shoes, and a cap.

ARC RAYS can burn eyes and skin.

Welding on closed containers, such as tanks,

drums, or pipes, can cause them to blow up. Sparks

can fly off from the welding arc. The flying sparks, hot

workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause

sparks, explosion, overheating, or fire. Check and be sure the area is

safe before doing any welding.

WELDING can cause fire or explosion.

D

Remove all flammables within 35 ft (10.7 m) of the welding arc. If

this is not possible, tightly cover them with approved covers.

D

Do not weld where flying sparks can strike flammable material.

D

Protect yourself and others from flying sparks and hot metal.

D

Be alert that welding sparks and hot materials from welding can

easily go through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that welding on a ceiling, floor, bulkhead, or partition can

cause fire on the hidden side.

D

Do not cut or weld on tire rims or wheels. Tires can explode if heat-

ed. Repaired rims and wheels can fail. See OSHA 29 CFR

1910.177 listed in Safety Standards.

D

Do not weld on containers that have held combustibles, or on

closed containers such as tanks, drums, or pipes unless they are

properly prepared according to AWS F4.1 and AWS A6.0 (see

Safety Standards).

D

Do not weld where the atmosphere can contain flammable dust,

gas, or liquid vapors (such as gasoline).

D

Connect work cable to the work as close to the welding area as

practical to prevent welding current from traveling long, possibly

unknown paths and causing electric shock, sparks, and fire

hazards.

D

Do not use welder to thaw frozen pipes.

D

Remove stick electrode from holder or cut off welding wire at

contact tip when not in use.

D

Wear body protection made from durable, flame

resistant material

(leather, heavy cotton, wool). Body protection includes oil-free

clothing such as leather gloves, heavy shirt, cuffless trousers, high

shoes, and a cap.

D

Remove any combustibles, such as a butane lighter or matches,

from your person before doing any welding.

D

After completion of work, inspect area to ensure it is free of sparks,

glowing embers, and flames.

D

Use only correct fuses or circuit breakers. Do not oversize or by-

pass them.

D

Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B

for hot work and have a fire watcher and extinguisher nearby.

D

Read and understand the Safety Data Sheets (SDSs) and the

manufacturer’s instructions for adhesives, coatings, cleaners,

consumables, coolants, degreasers, fluxes, and metals.

FLYING METAL or DIRT can injure eyes.

D

Welding, chipping, wire brushing, and grinding

cause sparks and flying metal. As welds cool,

they can throw off slag.

D

Wear approved safety glasses with side

shields even under your welding helmet.

 BUILDUP OF GAS can injure or kill.

D

Shut off compressed gas supply when not in use.

D

Always ventilate confined spaces or use

approved air-supplied respirator.

ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.

D

Wearers of Pacemakers and other Implanted

Medical Devices should keep away.

D

Implanted Medical Device wearers should consult their doctor

and the device manufacturer before going near arc welding,  spot

welding, gouging, plasma arc cutting, or induction heating

operations.

Noise from some processes or equipment can

damage hearing.

D

Wear approved ear protection if noise lev-

el is high.

NOISE can damage hearing.

Содержание OM-286308A

Страница 1: ...OM 286308A 2020 05 Wireless Remote Controls For product information Owner s Manual translations and more visit www MillerWelds com ...

Страница 2: ...products continue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety Precautions They will help you protect yourself against potential hazards on the worksite We ve made installation a...

Страница 3: ...LIRE AVANT UTILISATION 11 4 1 Symboles utilisés 11 4 2 Risques 11 4 3 Proposition californienne 65 Avertissements 11 4 4 Principales normes de sécurité 12 SECTION 5 INSTALLATION AND OPERATION 13 5 1 FCC Compliance 13 5 2 RSS ISED Compliance Conformité au CNR ISDE 13 5 3 Specifications 13 5 4 WEEE Label For Products Sold Within The EU 14 5 5 Introduction 15 5 6 Battery Installation 15 5 7 Connectin...

Страница 4: ......

Страница 5: ...Insert DofC Here ...

Страница 6: ......

Страница 7: ...llow ing electrically hazardous conditions are present in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomati...

Страница 8: ...not possible tightly cover them with approved covers D Do not weld where flying sparks can strike flammable material D Protect yourself and others from flying sparks and hot metal D Be alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas D Watch for fire and keep a fire extinguisher nearby D Be aware that welding on a ceiling fl...

Страница 9: ...to move unit be sure forks are long enough to extend beyond opposite side of unit D Keep equipment cables and cords away from moving vehicles when working from an aerial location D Follow the guidelines in the Applications Manual for the Revised NIOSH Lifting Equation Publication No 94 110 when manu ally lifting heavy parts or equipment OVERUSE can cause OVERHEATING D Allow cooling period follow r...

Страница 10: ...cuments Website www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protection Association Website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 from Compressed Gas Association Website www cganet com Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian Standards Association Website www csagrou...

Страница 11: ...nufacturer if battery is damaged dirty or emits an unusual odor D Use battery only with equipment with which it was supplied Re place battery only with battery specified in Owner s Manual Use of another battery can present a risk of fire or explosion D Keep battery dry D Do not use or store the battery in extremely hot or humid condi tions See the Owner s Manual for specific operating and storage ...

Страница 12: ...ard ANSI Standard Z49 1 Website www aws org Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian Standards Association Website www csagroup org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute Website www ansi org ...

Страница 13: ... de la fonction de télécommande si l appareil en est équipé D D autres consignes de sécurité sont nécessaires dans les condi tions suivantes risques électriques dans un environnement humideou si l on porte des vêtements mouillés sur des structures métalliques telles que sols grilles ou échafaudages en position coincée comme assise à genoux ou couchée ou s il y a un risque élevé de contact inévitab...

Страница 14: ...udure La projection d étincelles des pièces chaudes et des équipements chauds peut provoquer des incen dies et des brûlures Le contact accidentel de l électrode avec des objets métalliques peut provoquer des étincelles une explosion un sur chauffement ou un incendie Avant de commencer le soudage vérifier et s assurer que l endroit ne présente pas de danger D Déplacer toutes les substances inflamma...

Страница 15: ...e mettre l appareil en service LA CHUTE DE L ÉQUIPEMENT peut provoquer des blessures D Utiliser l anneau de levage uniquement pour soulever l appareil NON PAS les chariots les bouteilles de gaz ou tout autre accessoire D Utilisez les procédures correctes et des équipements d une capa cité appropriée pour soulever et supporter l appareil D En utilisant des fourches de levage pour déplacer l unité s...

Страница 16: ...dards Institute Website www ansi org Safe Practices for the Preparation of Containers and Piping for Welding and Cutting American Welding Society Standard AWS F4 1 from Glob al Engineering Documents Website www global ihs com Safe Practices for Welding and Cutting Containers that have Held Com bustibles American Welding Society Standard AWS A6 0 from Global Engineering Documents Website www global...

Страница 17: ...r la batterie au fabricant D N utilisez les batteries qu avec l équipement pour lequel elles ont été fournies Lors de leur remplacement seulement utiliser le type de batterie indiqué dans le manuel de l utilisateur Toute autre combinai son pourrait présenter des risques d incendie ou d explosion D La batterie doit rester sèche D Ne pas utiliser ni stocker la batterie dans des conditions de tempéra...

Страница 18: ...ndard ANSI Standard Z49 1 Website www aws org Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian Standards Association Website www csagroup org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute Website www ansi org ...

Страница 19: ...ng two conditions S This device may not cause interference S This device must accept any interference including interference that may cause undesired operation of the device Ces dispositifs contiennent un des émetteur s récepteur s exempt s de licence s qui se conforme nt avec un des CNR exempt s de licence s émises par Innovation Sciences et Développement économique Canada Leur fonctionnement est...

Страница 20: ...U Do not discard product where applicable with general waste Reuse or recycle Waste Electrical and Electronic Equipment WEEE by disposing at a designated collection facility Contact your local recycling office or your local distributor for further information Notes ...

Страница 21: ...gle Wireless Foot Control or Wireless Hand Control A Wireless Foot Control or Wireless Hand Control can only pair to a single 14 Pin Transceiver The 14 Pin transceiver can learn a new Wireless Foot Con trol or Wireless Hand Control address see sections 5 12 or 5 13 in this manual for programming instructions Pairing is only required for devices purchased separately The Wireless Hand Control 14 Pin...

Страница 22: ...Light Status Light Indication Solid Red Not paired and or lost communication Solid Green Paired and communi cating Solid Amber Pairing mode searching for wireless remote control NOTICE To remove the 14 Pin Transceiver rotate hand threaded nut counterclockwise 1 3 2 4 5 8 Wireless Foot Control Operation Unexpected weld output can cause electrical shock Wire less remote controls can turn weld output...

Страница 23: ...e increase or decrease button respectively to adjust in 1 percent increments Press and hold the increase or decrease button respectively to adjust in 5 percent increments 8 Menu Button Press the menu button to select per centage amperage or voltage The selected parameter is shown on the display screen Some welding power sources are not equipped with amperage and voltage feedback and the wireless h...

Страница 24: ...Increase Button 7 Decrease Button 8 Menu Button 9 Display Screen Contact Output Control Button does not turn on off welding power source output contactor The Contact Output Control Button is used to activate the display for viewing actual amperage and voltage values if the welding power source has these capabilities To activate press and hold for 1 second To deactivate press and release Press and ...

Страница 25: ...ased 2 Pairing Button 3 Wireless Status Light 4 Contact Output Control Button 5 Contactor Output Status Light 6 Increase Button 7 Decrease Button 8 Menu Button 9 Display Screen To turn on the welding power source output con tactor press and hold Contactor Output Button approximately1 second until Contactor Output Status Light blue LED is illuminated To turn off the welding power source output con ...

Страница 26: ... Pin Transceiver The 14 Pin Transceiver can learn a new wireless foot control or wireless hand control address 1 14 Pin Transceiver 2 Pairing Button on 14 Pin Transceiver 3 Wireless Status Light on 14 Pin Transceiver 4 Wireless Hand Control 5 Pairing Button on top of Wireless Hand Control 6 Wireless Status Light on Wireless Hand Control To prevent accidental pairing to unin tended devices the wire...

Страница 27: ...ireless Hand Control address 1 14 Pin Transceiver 2 Pairing Button on 14 Pin Transceiver 3 Wireless Status Light on 14 Pin Transceiver 4 Wireless Foot Control 5 Pairing Button on Wireless Foot Control 6 Wireless Status Light on Wireless Foot Control To prevent accidental pairing to un intended devices the Wireless Foot Control must be within one foot of the 14 Pin Transceiver for success ful pairi...

Страница 28: ...t negative battery cable Remove right side generator panel 1 Electrical Box Remove white cover from electrical box 2 Diagnostic Board PC9 PC9 is a small board 2x2 with 5 red LEDs located in the upper left corner Unplug receptacle connect ing board Reinstall electrical box cover Reinstall right side generator panel 1 Tools Needed 2 3 8 1 2 in ...

Страница 29: ...e some current value above min must be set on the remote control before the Panel or Remote contactor is turned on Failure to do so will cause current to be controlled by the panel control and the remote hand control will not function SECTION 6 TROUBLESHOOTING 6 1 Troubleshooting Table Trouble Remedy Remote completely inoperative Red wireless status light not lit on transceiver Make sure power sou...

Страница 30: ...acket Assy Circuit Card Mtg Not Shown 1 Retainer Not Shown 1 Screw 008 32 x 25 Pan Hd Phl Stl Pld Not Shown 5 2 288129 Kit Base Repair Includes 1 Screw 250 x 750 Hexwhd Pld Hi Low 4 3 285009 Cover Battery Access 1 4 288130 Kit Replacement Feet Includes 1 Foot Uhmwpe 1 688 Dia x 438 High w 265 Dia Mtg 1 Screw 250 x 750 Hexwhd Pld Hi Low 4 To maintain the factory original performance of your equipme...

Страница 31: ... 1 285341 Magnet 1 00 Dia x 125 Thk 2 Pin Retaining 125 Od x 1 250 Lg 1 Strap Snap Hook Assy 1 Clip Belt Retainer 1 2 285350 Cover Battery w Fastener Includes 1 Fastener Quarter Turn 1 Retainer Push On Stainless 1 3 288131 Kit User Interface Includes 1 Screen LCD Display 1 Label Nameplate Wireless Hand Control 1 Plate Front 1 Screw 004 40 x 31 Pan Hd Phl Stl Pld 4 To maintain the factory original ...

Страница 32: ...Gauge 063 in 22 Gauge 031 in 24 Gauge 025 in 20 Gauge 037 in 18 Gauge 050 in 14 Gauge 078 in 1 8 in 125 in 3 16 in 188 in 1 4 in 25 in 5 16 in 313 in 3 8 in 375 in 1 2 in 5 in MATERIAL THICKNESS REFERENCE CHART ...

Страница 33: ...Notes ...

Страница 34: ...Notes Work like a Pro Pros weld and cut safely Read the safety rules at the beginning of this manual ...

Страница 35: ...r SAR Boxes and Panels TIG Torches No Labor Tregaskiss Guns No Labor Water Cooling Systems Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries 6 90 Days Parts Accessories Kits ArcReach Heater Quick Wrap and Air Cooled Cables Canvas Covers Induction Heating Coils and Blankets Cables and Non Electronic Controls MDX Series MIG Guns M Guns MIG...

Страница 36: ...personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Protective Equipment PPE Service and Repair Replacement Parts Training Schools Videos Books Welding Process Handbooks Contact the Delivering Carrier to For Service Owner s Record File a claim for loss or damage during ...

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