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KE600 Inverter Mechanical and Electric Installation

Figure 3-12 NPN type wiring

This is the most commonly used wiring connection, if external power supply is used, the +24V terminal

must disconnect with PLC terminal. The positive pole of external power supply should connect with PLC

terminal, and the negative pole connects with COM.

D1~D10 (D8~D10 on the I/O extension card) terminals connection:

PNP type

Figure 3-13 PNP type wiring

In this type, +24V terminal must disconnect with PLC terminal, +24V should connect the common port of

external controller, and meantime short connect PLC and COM.

External controller

NPN

3.3

CO
M

+VCC

Signal

+24
V

D
5

3.3
K

3.3K

D
1

PLC

Control board of inverter

External controller

PNP

COM

+VCC

+24V

4.7K

Control board of inverter

Signal

3.3

PLC

Содержание KE600 Series

Страница 1: ...install the cover or protective guard as specified firstly and operate the products in accordance with the instructions Since the drawings in this manual are represented examples some are subject to d...

Страница 2: ...tion 24 Chapter 4 Operation and Display 35 4 1 Keypad Description 35 4 2 Function Code Checking and Modification Methods Description 37 4 3 Power on Initialization 37 4 4 Fault Protection 37 4 5 Stand...

Страница 3: ...patibility 165 7 1 Definition 165 7 2 EMC Standard Description 165 7 3 EMC Guide 165 Chapter 8 Trouble Shooting 168 8 1 Fault and Trouble Shooting 168 8 2 Common Faults and Solutions 175 Chapter 9 MOD...

Страница 4: ...jury Use the motor with Class B or above insulation Otherwise there may be risk of electric shock Caution Carefully handled when loading otherwise it may damage the inverter Please don t use the damag...

Страница 5: ...lass is consistent with the rated voltage of the inverter and whether the I O cable connecting positions are correct and check whether the external circuit is short circuited and whether the connectin...

Страница 6: ...maintained only by the qualified person who has received professional training Otherwise it may cause personal injury or equipment damage Carry out parameter setting after replacing the inverter all t...

Страница 7: ...requent charge and discharge will reduce the service life of the capacitor inside the inverter If switching devices like contactor are installed between the output end of the inverter and the motor it...

Страница 8: ...ease consult our company 2 The cooling fan and the rotor shaft of the non variable frequency motor adopt coaxial connection When the rotating speed is reduced the cooling effect will be poorer Therefo...

Страница 9: ...screws etc are loose or not Check with a screw driver if necessary User s manual certification and other spares User s manual and the relative spares Please contact the local agent or our company dir...

Страница 10: ...4 210 KE600 075G T2 75 100 307 304 3AC 380 440V 15 KE600 1R5G T4 1 5 2 5 0 3 8 KE600 2R2G T4 2 2 3 6 8 6 0 KE600 004G T4 4 5 10 9 KE600 5R5G T4 5 5 7 5 15 13 KE600 7R5G T4 7 5 10 20 17 KE600 011G T4 1...

Страница 11: ...0 257 245 KE600 250G T6 250 330 265 260 KE600 280G T6 280 370 305 300 KE600 315G T6 315 420 350 330 KE600 350G T6 350 470 382 374 KE600 400G T6 400 530 435 410 KE600 450G T6 450 600 490 465 KE600 500G...

Страница 12: ...0s DC braking DC braking when starting and stopping DC braking frequency 0 0Hz maximum frequency braking time 0 0s 100 0s Jog operation Jog operation frequency 0 0Hz maximum frequency Jog acceleration...

Страница 13: ...n collector output or high speed pulse output 2 can be extended 1 relay output 1 can be extended 2 analog output 0 4 20mA or 0 10V Communication terminals Offer RS485 communication interface support M...

Страница 14: ...er Product Information 11 Figure 2 3 Parts of inverter Inverter hoisting hole Inverter mounting hole Keypad bracket Control board Main circuit wiring When installing a cabinet can outlet front back le...

Страница 15: ...KE600 Inverter Product Information 12 2 6 2 External Installation Dimensions 3AC 220 240V inverter dimension 5 0 0 0 A W B H D 1 5 4kW W H1 D A B H2 5 5 15kW...

Страница 16: ...B 1 5 4kW 135 240 173 122 6 229 M4 5 5kW 170 314 285 167 90 301 6 M4 7 5kW 200 329 1 300 177 2 90 316 6 M4 11 15kW 255 439 6 402 4 209 6 140 423 6 M5 18 5 22kW 280 570 521 2 258 190 552 M6 30 37kW 320...

Страница 17: ...KE600 Inverter Product Information 14 W H1 D A B H2 7 5 30kW W A H1 B H2 D 37 200kW including 90 200kW standard inverter without base...

Страница 18: ...6 M4 11 15kW 200 329 1 300 177 2 90 316 6 M4 18 5kW 225 397 6 365 185 2 120 384 1 M5 22 30kW 255 439 6 402 4 209 6 140 423 6 M5 37 45kW 280 570 521 2 258 190 552 M6 55 75kW 320 600 552 330 230 582 M8...

Страница 19: ...KE600 Inverter Product Information 16 D A2 A1 W H1 B H2 220 630kW without base W H1 D H2 220 630kW with base...

Страница 20: ...m Mounting Bolt Model W H1 H2 D A1 A2 B 220 315kW without base 700 970 900 408 160 480 946 M10 220 315kW with base 700 1390 1350 408 350 630kW without base 940 1140 1100 458 240 660 1146 M10 350 630kW...

Страница 21: ...Power Range External Dimension mm Installation Dimension mm Mounting Bolt Model W H1 H2 D A B 15 37kW without base 280 650 601 333 290 631 5 M6 45 90kW without base 320 808 754 356 230 780 M8 110 160...

Страница 22: ...with base Power Range External Dimension mm Installation Dimension mm Mounting Bolt Model W H1 H2 D A1 A2 B 185 250kW without base 700 970 900 408 160 480 946 M10 185 250kW with base 700 1390 1350 40...

Страница 23: ...Keypad dimension of KE600 inverters Illustration This keypad can be connected with the inverter externally by ordinary network cable and it needs an additional bracket to fix it 73 3 108 3 16 6 6 9 5...

Страница 24: ...3 The oil stain on the inverter cooling fan should be effectively removed 2 7 2 Periodic Inspection Please perform periodic inspection on the places where the inspection is a difficult thing Periodic...

Страница 25: ...torage will degrade the electrolytic capacitor Thus the product should be powered up once every 2 years each time lasting at least five hours The input voltage should be increased slowly to the rated...

Страница 26: ...and should be kept away from such equipment as punching machine 4 The inverter should be mounted in locations free from direct sunlight high humidity and condensate 5 The inverter should be mounted in...

Страница 27: ...In the applications where there are metal dusts it is recommended to mount the radiator outside the cabinet In this case the space in the sealed cabinet should be large enough 3 2 Electrical Installa...

Страница 28: ...8G T4 100 63 6 0 6 0 1 5 KE600 022G T4 100 63 10 10 1 5 KE600 030G T4 125 100 16 10 1 5 KE600 037G T4 160 100 16 16 1 5 KE600 045G T4 200 125 25 25 1 5 KE600 055G T4 200 125 35 25 1 5 KE600 075G T4 25...

Страница 29: ...2 Connection to peripheral devices Figure3 2 Diagram of the connection to peripheral devices Do not install the capacitor or surge suppressor at the output side of the inverter otherwise it may cause...

Страница 30: ...alance due to unbalance between the power phases EMC input filter Input side of the inverter Reduce the external conduction and radiation interference of the inverter Decrease the conduction interfere...

Страница 31: ...6 High speed pulse input or open collector input 1k 10k ohm Frequency setting 0 10V or 0 4 20mA 3AC 220V 15 3AC 380V 15 50 60Hz KE600 Series Inverter Relay Output Breaking Resistor 15kW built in 18 5...

Страница 32: ...nput power supply is consistent with that of the inverter Otherwise it may damage the inverter Make sure that the motor matches the inverter Otherwise it may damage the motor or generate inverter prot...

Страница 33: ...rminals of DC bus have residual voltage right after power on It needs to wait until the CHARGE indictor is OFF and make sure that the voltage is less than 36V prior to wiring connection Otherwise ther...

Страница 34: ...e 3 9 Control Circuit Terminals 1 5 710kW 2 Function description of control terminal Table 3 3 Description of Control Terminal Function Type Terminal Symbol Terminal Name Function Description Power Su...

Страница 35: ...ltage or current output is determined by J3 jumper on the control board Output voltage range 0V 10V Output current range 0mA 20mA AO2 GND Analog output 2 The voltage or current output is determined by...

Страница 36: ...g signal source side as shown in Figure 3 11 less than 20 meters Potentiometer PE GND AI1 10V Figure 3 10 Connection of analog input 0 022uF 50V C External analog source Cross in the same direction or...

Страница 37: ...the negative pole connects with COM D1 D10 D8 D10 on the I O extension card terminals connection PNP type Figure 3 13 PNP type wiring In this type 24V terminal must disconnect with PLC terminal 24V sh...

Страница 38: ...ol start and stop Figure 4 1 Operation Keypad Diagram 1 Function key description Function indicator Description RUN Extinguished stop status Light on operating status FWD REV Extinguished forward oper...

Страница 39: ...ely enter menu and confirm parameters Increment key Progressively increase of data or function codes Decrement key Progressively decrease of data or function codes Shift key Select the displayed param...

Страница 40: ...to 15 00Hz The bold type word indicates the flashing bit In level 3 menu if there is no flashing bit it indicates that the function code cannot be modified The possible reasons include 1 The function...

Страница 41: ...quence by pressing button 4 7 Password Setting The inverter provides user password protection function When PP 00 is set to non zero value it indicates the user password and the password protection tu...

Страница 42: ...nt without load Finally complete the automatic tuning of motor parameters If the motor cannot be completely disconnected with the load set P1 11 A2 11 to 1 static tuning and then press RUN key on the...

Страница 43: ...rameter group U0 is monitor function parameter group If PP 00 is set to non zero value it means parameter protection password is set and the parameter menu cannot be entered until correct password is...

Страница 44: ...nd DOWN Adjustable recorded 2 Al1 3 Al2 4 Keypad potentiometer 5 High speed pulse HDI 6 Multi step speed 7 Simple PLC 8 PID 9 Communication 1 P0 04 Auxiliary frequency source B selection The same as P...

Страница 45: ...10 max frequency 0 00Hz P0 14 Frequency lower limit 0 00Hz P0 12 frequency upper limit 0 00Hz P0 15 Carrier frequency 1 0kHz 16 0kHz Model depend P0 16 Carrier frequency adjusting according to tempera...

Страница 46: ...Inverter power 55kW Model depend P1 04 Rated frequency 0 00Hz P0 10 max frequency Model depend P1 05 Rated speed 1rpm 36000rpm Model depend P1 06 Stator resistance 0 001 65 535 Inverter power 55kW 0 0...

Страница 47: ...frequency 0 00 P2 05 5 00Hz P2 03 Speed loop proportional gain 2 1 100 20 P2 04 Speed loop integration time 2 0 01s 10 00s 1 00s P2 05 High switching frequency P2 02 P0 10 max frequency 10 00Hz P2 06...

Страница 48: ...frequency 50 00Hz P3 03 V F frequency point 1 0 00Hz P3 05 0 00Hz P3 04 V F voltage point 1 0 0 100 0 0 0 P3 05 V F frequency point 2 P3 03 P3 07 0 00Hz P3 06 V F voltage point 2 0 0 100 0 0 0 P3 07...

Страница 49: ...minal 21 ACC DEC invalid 22 PID Pause 23 PLC status reset 24 Wobble frequency pause 25 Counter input 26 Counter reset 27 Length count input 28 Length reset 29 Torque control invalid 30 PULSE frequency...

Страница 50: ...maximum input corresponding setting 100 0 100 0 100 0 P4 17 AI1 filter time 0 00s 10 00s 0 10s P4 18 AI curve 2 minimum input 0 00V P4 20 0 00V P4 19 AI curve 2 minimum input corresponding setting 10...

Страница 51: ...y time 0 0s 3600 0s 0 0s P4 37 D3 delay time 0 0s 3600 0s 0 0s P4 38 DI terminal valid mode selection 1 0 Active high 1 Active low Units place D1 Tens place D2 Hundreds place D3 Thousands place D4 Ten...

Страница 52: ...nning 2 output when stop 24 Accumulated power on time arrival 25 FDT2 output 26 Frequency 1 arrival output 27 Frequency 2 arrival output 28 Current 1 arrival output 29 Current 2 arrival output 30 Timi...

Страница 53: ...tor output delay time 0 0s 3600 0s 0 0s P5 18 Relay 1 output delay time 0 0s 3600 0s 0 0s P5 19 Relay 2 output delay time 0 0s 3600 0s 0 0s P5 20 Y1 output delay time 0 0s 3600 0s 0 0s P5 21 Y2 output...

Страница 54: ...aking start frequency after stop 0 00Hz P0 10 maximum frequency 0 00Hz P6 12 DC braking delay time after stop 0 0s 100 0s 0 0s P6 13 DC braking current after stop 0 100 0 P6 14 DC braking time after s...

Страница 55: ...unning frequency 2 Hz Bit04 Remain running time Bit05 AI1 voltage before calibration V Bit06 AI2 voltage before calibration V Bit07 Reserved Bit08 Linear speed Bit09 Current power on time Hour Bit10 C...

Страница 56: ...14 Accumulated power consumption 0kW 65535 kW P8 Group Enhanced Function P8 00 Jog running frequency 0 00Hz P0 10 max frequency 2 00Hz P8 01 Jog acceleration time 0 1s 3600 0s 20 0s P8 02 Jog decelera...

Страница 57: ...FDT1 level 5 0 P8 21 Frequency arrival detection amplitude 0 0 100 0 maximum frequency 0 0 P8 22 Jump frequency control during ACC DEC 0 Invalid 1 Valid 0 P8 25 Acceleration time 1 and acceleration ti...

Страница 58: ...1 Any arrival current 2 amplitude 0 0 300 0 motor rated current 0 0 P8 42 Timing function selection 0 Invalid 1 Valid 0 P8 43 Timing running time selection 0 P8 44 1 AI1 2 AI2 3 Keypad potentiometer A...

Страница 59: ...1 Valid 1 P9 08 Fast current limitation 0 Disable 1 Enable 1 P9 09 Fault auto reset times 0 5 0 P9 10 Fault HDO acts selection in fault auto reset 0 No action 1 Action 0 P9 11 Fault auto reset interv...

Страница 60: ...dback lost when running 40 Fast current limiting over time 41 Reserved 42 Speed deviation oversize 43 Motor over speed P9 15 The second fault type Same as P9 14 P9 16 The third latest fault type Same...

Страница 61: ...Input terminal s status at the first fault P9 41 Output terminal s status at the first fault P9 42 Inverter status at the first fault P9 43 Power on time at the first fault P9 44 Running time at the...

Страница 62: ...p 2 Decelerate to 7 of motor rated power then keep running run at setting frequency when no off load Ten thousands place PID feedback lost when running 31 0 Coast to stop 1 Dec to stop 2 Keep running...

Страница 63: ...load detection level 0 0 100 0 10 0 P9 65 Off load detection time 0 0 60 0s 1 0s P9 67 Over speed detection value 0 0 50 0 Maximum frequency 20 0 P9 68 Over speed detection time 0 0s no detection 0 1...

Страница 64: ...PA 12 PID feedback filter time 0 00 60 00s 0 00s PA 13 PID output filter time 0 00 60 00s 0 00s PA 14 Reserved PA 15 Proportional gain Kp2 0 0 100 0 20 0 PA 16 Integration time Ti2 0 01s 10 00s 2 00s...

Страница 65: ...1 Wobble frequency amplitude 0 0 100 0 0 0 Pb 02 Sudden Jump frequency amplitude 0 0 50 0 0 0 Pb 03 Wobble frequency cycle 0 1s 3000 0s 10 0s Pb 04 Triangular wave rise time of wobble frequency 0 1 10...

Страница 66: ...election when power down Units place Storage selection when power off 0 Not store 1 Store Tens place Storage selection when stop 0 Not store 1 Store 00 PC 18 0th phase running time 0 0s m 6500 0s m 0...

Страница 67: ...3 0 PC 40 11th phase running time 0 0s m 6500 0s m 0 0s m PC 41 11th phase ACC DCC time selection 0 3 0 PC 42 12th phase running time 0 0s m 6500 0s m 0 0s m PC 43 12th phase ACC DCC time selection 0...

Страница 68: ...60 0s 0 0 Pd 05 Communication protocol selection 0 Non standard MODBUS protocol 1 Standard MODBUS protocol 1 Pd 06 Communication read current resolution 0 0 01A 1 0 1A 0 PE Group Reserved Function FE...

Страница 69: ...mode 0 00Hz P0 10 maximum frequency 50 00Hz A0 06 Reverse maximum frequency in torque control mode 0 00Hz P0 10 maximum frequency 50 00Hz A0 07 Acc time in torque control mode 0 00s 36000s 0 00s A0 08...

Страница 70: ...verter power 55kW Motor paramet er A2 11 Parameters autotuning 0 No action 1 Static autotuning 2 Rotation autotuning 0 A2 27 Encoder resolution 1 10000 1000 A2 28 Encoder type 0 ABZ incremental encode...

Страница 71: ...rtional gain of excitation regulation 0 6000 2000 A2 52 Integral gain of excitation regulation 0 6000 1300 A2 53 Proportional gain of torque regulation 0 6000 2000 A2 54 Integral gain of torque regula...

Страница 72: ...1V U0 23 Keypad potentiometer voltage before calibration 0 001V U0 24 linear velocity 1m Min U0 25 Current power on time 1Min U0 26 Current running time 0 1Min U0 27 HDI input pulse frequency 1Hz U0 2...

Страница 73: ...Parameter List 70 Function code Name Minimum unit function 01 function 40 U0 44 DI function status visual display 2 function 41 function 80 1 U0 59 Setting frequency 0 01 U0 60 Running frequency 0 01...

Страница 74: ...rol The motor must fix an encoder the inverter has to fix an additional PG card which matches with the encoder It is suitable for the applications which need high accurate speed control or torque cont...

Страница 75: ...Adjustable store when power off 2 Al1 3 Al2 4 Keypad potentiometer 5 High speed PULSE HDI 6 Multi step speed 7 Simple PLC 8 PID 9 Communication 0 Keypad not store The initial value is the value of P0...

Страница 76: ...efer to Modbus protocol in Chapter 9 P0 04 Auxiliary frequency source B selection Factory default 0 Setting range 0 Keypad P0 08 UP and DOWN Adjustable non recorded 1 Keypad P0 08 UP and DOWN Adjustab...

Страница 77: ...lation result of frequency A and B determined by tens place 2 Switching between A and B 3 Switching between A and calculation result 4 Switching between B and calculation result Tens place Calculation...

Страница 78: ...0 00Hz Setting range 0 00 P0 10 maximum frequency When the main frequency source is selected as Keypad or Terminals UP DN this function code is the initial value of frequency digital setting of the in...

Страница 79: ...per limit is analog value or HDI pulse P0 13 is used as the setting value s offset The combination of this offset frequency and P0 12 is used as the final setting value of frequency upper limit P0 14...

Страница 80: ...ier frequency according to its temperature This function can reduce the possibility of overheat alarm of the inverter P0 17 Acceleration time 1 Factory default Model depend Setting range 0 00s 36000s...

Страница 81: ...ommand resolution Factory default 2 Setting range 1 0 1Hz 2 0 01Hz This parameter is used to determine the resolution of all the function codes related to frequency When frequency resolution is 0 1Hz...

Страница 82: ...range 0 P0 10 maximum frequency 1 Setting frequency 2 100Hz ACC DEC time is ACC DEC time from 0Hz to the frequency set by P0 25 figure 6 1 is ACC DEC time schematic diagram When P0 25 is set to 1 ACC...

Страница 83: ...cy source 0 9 same as units place Hundreds place Communication command combination with frequency source 0 9 same as units place Defining the combination between three running command channels and nin...

Страница 84: ...e rated motor parameters P1 06 Motor stator resistance Factory default Model depend Setting range 0 001 65 535 Inverter power 55kW 0 0001 6 5535 Inverter power 55kW P1 07 Motor rotor resistance Factor...

Страница 85: ...tation autotuning the motor must be disconnected with the load i e no load During rotation autotuning the inverter will make static autotuning at first and then accelerates to 80 motor rated frequency...

Страница 86: ...Detection time of PG cables disconnection Factory default 0 0 Setting range 0 0 no detection 0 1 10 00s To set the detection time of encoder cables disconnection if the set time is 0 0s the inverter w...

Страница 87: ...stment parameters when the running frequency is lower than low switching frequency P2 02 P2 03 and P2 04 are PI adjustment parameters when the running frequency is higher than high switching frequency...

Страница 88: ...eed fluctuation In case of oscillation of motor this parameter should be reduced properly The speed loop filter time is low and the inverter output torque may fluctuate greatly but the response is qui...

Страница 89: ...r requested set it to be 2 P2 13 Proportional gain of excitation regulation Factory default 2000 Setting range 0 20000 P2 14 Integral gain of excitation regulation Factory default 1300 Setting range 0...

Страница 90: ...l machine 2 Square V F curve It is suitable for the centrifugal loads such as fan and pump 3 8 VF curve between linear VF and square VF P3 01 Torque boost Factory default Model depend Setting range 0...

Страница 91: ...ng range 0 00Hz P3 05 P3 06 V F voltage point 2 Factory default 0 0 Setting range 0 0 100 0 P3 07 V F frequency point 3 Factory default 0 00Hz Setting range P3 05 P1 04 motor rated power P3 08 V F vol...

Страница 92: ...in is the better suppression result is For the application which over voltage fault happens frequently during deceleration the over excitation gain needs to be increased But the current would be incre...

Страница 93: ...ommand mode for details 4 Forward Jog FJOG FJOG refers to Jog forward running RJOG refers to Jog reverse running Regarding Jog running frequency and Jog ACC DEC time please refer to F8 00 F8 01 and F8...

Страница 94: ...the external signals except stop command and maintain the current frequency 22 PID Pause PID is invalid temporarily and the inverter maintains the current frequency output no longer adjusts PID of fre...

Страница 95: ...49 45 Customized fault 2 46 Speed control torque control switching Make the inverter switches between speed control and torque control mode When this terminal is invalid the inverter runs at the mode...

Страница 96: ...p Command Speed Function Description Terminal 2 Terminal 1 Acceleration or deceleration time selection Corresponding parameter OFF OFF ACC time DEC time 1 P0 17 P0 18 OFF ON ACC time DEC time 2 P8 03...

Страница 97: ...Description DIx 1 Forward running FWD DIy 2 Forward running REV K1 K2 0 0 1 0 1 0 1 1 K1 K2 Dx Dy COM Running command Stop Stop Forward Reverse Forward FWD Reverse REV Digital public terminal K1 K2 DI...

Страница 98: ...e 2 In this mode DIn is enabled terminal and the running command is given by FWD while the direction is determined by the status of REV Stop command is performed through disconnecting the DIn signal T...

Страница 99: ...00V Setting range P4 13 10 00V P4 16 AI curve 1 maximum input corresponding setting Factory default 100 0 Setting range 100 00 100 0 P4 17 AI1 filter time Factory default 0 10s Setting range 0 00s 10...

Страница 100: ...onding setting frequency torque Figure 6 9 Corresponding Relationship between Analog Reference and Setting P4 18 AI curve 2 minimum input Factory default 0 00V Setting range 0 00V P4 20 P4 19 AI curve...

Страница 101: ...tory default 50 00kHz Setting range P4 28 100 00kHz P4 31 HDI maximum input setting Factory default 100 0 Setting range 100 00 100 0 P4 32 HDI filter time Factory default 0 10s Setting range 0 00s 10...

Страница 102: ...eds place of this function code correspond to the analog input AI1 AI2 and Keypad potentiometer If the selection is 0 when AI input is lower than the minimum input the analog value corresponding setti...

Страница 103: ...active mode selection 2 Factory default 00 Setting range Units place D6 terminal valid status setting 0 Active high 1 Active low Tens place D7 HDI terminal valid status setting 0 1 ibid Hundreds plac...

Страница 104: ...No output The output terminals do not have any functions 1 Inverter is running It indicates the inverter is running and there is output frequency can be zero and the inverter outputs ON signal at this...

Страница 105: ...when stop 19 Under voltage status output During under voltage the inverter outputs ON signal 20 Communication setting Refer to the communication protocol 21 Reserved Reserved 22 Reserved Reserved 23 Z...

Страница 106: ...ut function selection Factory default 0 P5 08 AO2 output function selection Factory default 0 The frequency range of HDO output pulse is 0 01 kHz P5 09 HDO maximum output frequency P5 09 can be set be...

Страница 107: ...resents zero offset k represents gain Y represents actual output and X represents standard output the actual output is Y kX b Where 100 of zero offset coefficients of AO1 and AO2 correspond to 10V or...

Страница 108: ...g 0 1 ibid Hundreds place Relay 2 valid status setting 0 1 ibid Thousand place Y1 valid status setting 0 1 ibid Ten thousand place Y2 valid status setting 0 1 ibid The output logic of terminal HDO rel...

Страница 109: ...sh magnetic field before motor running For pre excitation current pre excitation time please refer to P6 05 P6 06 instruction If pre excitation time is set to 0 the inverter will cancel the pre excita...

Страница 110: ...e inverter accelerates to 5Hz and further to the reference frequency 10Hz in 2s P6 05 DC braking current before start pre excitation current Factory default 0 Setting range 0 100 P6 06 DC braking time...

Страница 111: ...DEC When setting frequency is above rated frequency ACC DEC time is f is setting frequency fb is motor rated frequency T is the ACC time from 0Hz to rated frequency P6 08 Time of S curve s start part...

Страница 112: ...P6 12 DC braking waiting time after stop Factory default 0 0s Setting range 0 0s 100 0s P6 13 DC braking current after stop Factory default 0 Setting range 0 100 P6 14 DC braking time after stop Fact...

Страница 113: ...put voltage Dc braking current after stop Dc braking start frequency after stop Output frequency Hz Time t Time t Figure 6 12 DC braking diagram P6 15 Braking usage ratio Factory default 100 Setting r...

Страница 114: ...key whose function can be defined by the value 0 This key is invalid 1 Switching between keyboard command and remote operation It refers to switching of command source switching between the current co...

Страница 115: ...voltage V Output current A Output power kW Output torque DI input status 15 14 13 12 11 10 9 8 DO output status AI1 voltage V AI2 voltage V Radiator temperature Count value Length value Load speed dis...

Страница 116: ...ime Min HDO frequency kHz Communication setting value Reserved Main frequency Adisplay Hz Auxiliary frequency B display Hz If the above parameters need to be displayed when running set the correspondi...

Страница 117: ...tatus DO output status AI1 voltage V AI2 voltage V Radiator temperature Count value 15 14 13 12 11 10 9 8 Length value PLC phase Load speed PID setting HDI frequency Reserved Reserved Reserved If the...

Страница 118: ...en the running time reaches the value set by P8 17 the digital output terminal outputs ON signal P7 10 Model No Factory default Setting range Inverter model No P7 11 Software version No Factory defaul...

Страница 119: ...parameter is to display the accumulated power on time after production When this time reaches the value set by P8 17 the inverter multifunctional digital output function 24 outputs ON signal P7 14 Ac...

Страница 120: ...P8 07 Acceleration time 4 Factory default Model depend Setting range 0 1s 3600 0s P8 08 Deceleration time 4 Factory default Model depend Setting range 0 1s 3600 0s KE600 series inverter supplies 4 ki...

Страница 121: ...uency is decreased to zero It is the time taken by the motor to change its spinning direction when the inverter receives REV command during its running process The time is shown in Figure 6 14 Dead ti...

Страница 122: ...ccumulated running time P7 09 reaches the value set by P8 17 the multifunctional digital DO outputs ON signal P8 18 Power on running command valid protection selection Factory default 0 Setting range...

Страница 123: ...e function can adjust the detecting range on on Detection amplitude Output frequency Hz Frequency arrival detection signal Reference frequency Time t Figure 6 16 Frequency arrival detection diagram P8...

Страница 124: ...rter running process choose different ACC DEC time according to the running frequency range instead of through DI terminals Dec time 2 DEC time 1 ACC time 1 ACC time 2 P8 26 Setting frequency Hz P8 25...

Страница 125: ...uency detection amplitude 2 Factory default 0 0 Setting range 0 0 100 0 maximum frequency When the output frequency reaches positive or negative detection amplitude of frequency detection value DO out...

Страница 126: ...rrent is bigger than or over limit detection point lasts for longer than software over current point detection delay time DO terminal outputs ON signal Output current over limit value P8 36 Output cur...

Страница 127: ...current detection diagram P8 42 Timing function selection Factory default 0 Setting range 0 Invalid 1 Valid P8 43 Timing running time selection Factory default 0 Setting range 0 P8 44 1 AI1 2 AI2 3 Ke...

Страница 128: ...fault 3 0 Setting range 0 00 PA 04 PID given feedback range P8 50 Wake up delay time Factory default 0 0s Setting range 0 0s 3600 0s P8 51 Dormancy frequency Factory default 0 00Hz Setting range 0 00H...

Страница 129: ...efore the motor overload protection The bigger the parameter is the smaller the pre warming lead is After the accumulated output current is bigger than P9 02 overload inverse time limit curve DO outpu...

Страница 130: ...ircuit to ground when the inverter is power on If the function is valid the inverter UVW terminals have output voltage after power on for a while P9 08 Fast current limitation Factory default 1 Settin...

Страница 131: ...hen the input terminal is OFF the corresponding binary bit is 0 All DI statuses are displayed as decimal numbers P9 21 The third fault type output terminal The last fault type output terminal status s...

Страница 132: ...responding binary bit is 1 when the input terminal is OFF the corresponding binary bit is 0 All DO statuses are displayed as decimal numbers P9 22 The third fault inverter status The last fault invert...

Страница 133: ...e Reserved Tens place E2 PROM W R fault E 21 0 Coast to stop 1 Dec to stop Hundreds place Reserved Thousands place Reserved Ten thousands place Running time arrival E 26 same as units place of P9 47 P...

Страница 134: ...ent running frequency 1 Run at setting frequency 2 Run at upper limit frequency 3 Run at lower limit frequency 4 Run at abnormal backup frequency P9 55 Abnormal backup frequency Factory default 100 0...

Страница 135: ...Recover ACC time P9 59 1 DEC Instantaneous power off recover judgment voltage P9 60 Time t Running frequency Hz Instantaneous power off voltage recover judgment time P9 61 Instantaneous power off acti...

Страница 136: ...onse according to the set of P9 50 If the P9 68 is set as 0 0s there is no protection for over speed P9 69 Speed deviation oversize detection value Factory default 20 0 Setting range 0 0 50 0 Maximum...

Страница 137: ...urce Factory default 0 Setting range 0 PA 01 1 AI1 2 AI2 3 Keypad potentiometer 4 High speed pulse HDI 5 Communication 6 Multi step command PA 01 PID keypad given Factory default 0 0 Setting range 0 0...

Страница 138: ...actory default 0 000s Setting range 0 00 10 000 Proportional gain Kp1 It decides the adjustment intensity of the whole PID regulator The higher the Kp1 is the stronger the adjustment intensity is When...

Страница 139: ...ault 0 00s Setting range 0 00s 60 00s PA 13 PID output filter time Factory default 0 00s Setting range 0 00s 60 00s PA 12 is used to filter the PID feedback value this filter can improve anti interfer...

Страница 140: ...rameter switching deviation 1 PID parameter selection is group 1 When the deviation absolute value between given and feedback is bigger than PA 20 PID parameter switching deviation 2 PID parameter sel...

Страница 141: ...ectively PA 25 PID integration attribute Factory default 00 Setting range Units place Integration separate 0 Invalid 1 Valid Tens place Stop integrating or not after output reaches limit 0 Continue in...

Страница 142: ...ack lost or not When PID feedback is smaller than feedback lost detection value PA 26 lasts for longer than PID feedback lost detection time PA 27 the inverter alarms fault E 31 and handles according...

Страница 143: ...fre amplitude Aw Fset PB 02 Textilesudden jump fre Aw PB 02 T Figure 6 27 Wobble frequency operation diagram PB 00 Wobble frequency amplitude setting mode Factory default 0 Setting range 0 Relative to...

Страница 144: ...cycle It refers to the time of a complete cycle of wobble frequency PB 04 is relative to the percentage of PB 03 Triangular wave rise time PB 03 PB 04 unit s Triangular wave fall time PB 03 1 PB 04 u...

Страница 145: ...the counting value reaches PB 09 DO outputs designated counting value ON signal The counter will continue counting till the setting counting value is reached PB 09 should not exceed PB 08 Designated c...

Страница 146: ...Factory default 0 0 Setting range 100 0 100 0 PC 04 Multi step command 4 Factory default 0 0 Setting range 100 0 100 0 PC 05 Multi step command 5 Factory default 0 0 Setting range 100 0 100 0 PC 06 M...

Страница 147: ...ple PLC the symbols of PC 00 PC 15 determines the running direction the inverter run reverse if they are negative values 250mS pulse DO or RELAY output PC 15 PC 14 PC 02 PC 02 PC 00 PC 01 PC 20 PC 18...

Страница 148: ...s m Setting range 0 0s m 6500 0s m PC 21 1st Phase ACC DEC time selection Factory default 0 Setting range 0 3 PC 22 2nd Phase running time Factory default 0 0s m Setting range 0 0s m 6500 0s m PC 23 2...

Страница 149: ...Factory default 0 0s m Setting range 0 0s m 6500 0s m PC 39 10th Phase ACC DEC time selection Factory default 0 Setting range 0 3 PC 40 11th Phase running time Factory default 0 0s m Setting range 0 0...

Страница 150: ...minute PC 51 Multi step command 0 given mode Factory default 0 Setting range 0 PC 00 1 AI1 2 AI2 3 Keypad potentiometer 4 HDI High speed pulse HDI 5 PID control 6 Keypad setting frequency P0 08 UP DN...

Страница 151: ...otor parameters After PP 01 is set to 1 most of the inverter function parameters are restored to the factory default settings except motor parameters frequency command decimal place P0 22 fault record...

Страница 152: ...code parameter can be modified or not is used to protect function parameter being modified improperly When the function code is set to 0 all the function codes can be modified when the function code...

Страница 153: ...minal is valid the control mode is determined by A0 00 value reverse When torque control prohibit terminal is valid the control mode is speed control A0 01 Torque setting source selection in torque co...

Страница 154: ...ation time Factory default 0 00s Setting range 0 00s 36000s The speed variation rate of the motor and load is determined by the difference between the motor output torque and the load torque in torque...

Страница 155: ...ated motor parameters A2 06 Motor stator resistance Factory default Model depend Setting range 0 001 65 535 Inverter power 55kW 0 0001 6 5535 Inverter power 55kW A2 07 Motor rotor resistance Factory d...

Страница 156: ...During the rotation autotuning the motor must be disconnected with the load i e no load During rotation autotuning the inverter will make static autotuning at first and then accelerates to 80 motor ra...

Страница 157: ...ng range 1 100 A2 39 Speed loop integration time 1 Factory default 0 50s Setting range 0 01s 10 00s A2 40 Low switching frequency Factory default 5 00Hz Setting range 0 00 P2 05 A2 41 Speed loop propo...

Страница 158: ...shoot Caution Improper PI parameter setting may cause too large speed overshoot Voltage fault may occur when the overshoot drops A2 44 Vector control slip compensation coefficient Factory default 100...

Страница 159: ...High speed pulse HDI 5 Communication A2 48 Torque upper limit digital setting Factory default 150 0 Setting range 0 0 200 0 In the speed control mode the maximum of the inverter output torque is contr...

Страница 160: ...trol 1 Sensorless vector control 0 V F control It is suitable for general purpose application such as pumps fans etc One inverter can drive multiple motors 1 Sensorless vector control It is widely use...

Страница 161: ...0V U0 03 displays the output voltage of inverter at run time Code Name Range U0 04 Output current 0 00A 655 35A Rated Power 55KW 0 0A 6553 5A Rated Power 55KW U0 04 displays the output current of inve...

Страница 162: ...low level open then the bit is set to 0 The relationship between Digital value output terminal and binary code is shown below Bit0 Bit1 Bit2 Bit3 DO3 Relay 1 Relay 2 DO1 Bit4 Bit5 Bit6 Bit7 DO2 Code N...

Страница 163: ...step when inverter is running in simple PLC mode The relationship between displayed value and current step is shown below Displayed value Inverter is running at step X 1 X 0 2 X 1 F X 15 Code Name Ran...

Страница 164: ...ampling linear velocity of High speed pulse input HDI The unit is meter per minute m min It can be calculated according to number of the actual sampling pulse and PB 07 number of pulse per meter Code...

Страница 165: ...ame Range U0 32 Reserved U0 33 Reserved Code Name Range U0 34 Motor temperature 0 200 U0 43 displays the current temperature of motor NOTE This code is reserved not available in present Code Name Rang...

Страница 166: ...n for reference Code Name Range U0 42 DO input status visual display U0 42 displays the digital value output terminal state on the keypad intuitively Code Name Range U0 43 DO input status visual displ...

Страница 167: ...lay function 41 48 49 56 57 59 NOTE U0 33 and U0 34 are testing codes for manufacturers Code Name Range U0 45 Reserved U0 58 Reserved Code Name Range U0 59 Setting frequency 100 100 U0 60 Running freq...

Страница 168: ...ulse group interference rejection ESD interference rejection and power low frequency end interference rejection specific test items including 1 Interference rejection tests of input voltage sag interr...

Страница 169: ...ces it can be handled by referring to the following methods 1 For the measuring meters receivers and sensors their signals are generally weak If they are placed nearby the inverter or together with th...

Страница 170: ...may cause resonance and thus result in leakage current If thermal relay is used it may generate error action The solution is to reduce the carrier frequency or install output reactor It is recommende...

Страница 171: ...he cables are connected well 5 Ask for technical support 6 Ask for technical support 7 Ask for technical support Fault Name Over current when acceleration Fault Code E 02 Reason 1 Short circuit or gro...

Страница 172: ...speed running Fault Code E 04 Reason 1 Short circuit or ground fault occurred at inverter output 2 Control mode is vector control motor parameters are not identified 3 The voltage is too low 4 Load i...

Страница 173: ...2 There is external force driving the motor to run during the inverter running Solution 1 Make the voltage in the normal range 2 Cancel the external force or install braking resistor Fault Name Power...

Страница 174: ...e Output phase failure Fault Code E 13 Reason 1 The connection between inverter and motor is abnormal 2 Output voltage unbalance during the motor running 3 The power board is abnormal 4 The IGBT modul...

Страница 175: ...tion fault Fault Code E 18 Reason 1 Hall device is abnormal 2 The power board is abnormal Solution 1 Check hall device and connection 2 Replace the power board Fault Name Auto tuning fault Fault Code...

Страница 176: ...Reset running Fault Name Customized fault 2 Fault Code E 28 Reason 1 DI terminal receives signal of customized fault 2 Solution 1 Reset running Fault Name Accumulated power on time arrival fault Fault...

Страница 177: ...Name Current limiting fault Fault Code E 40 Reason 1 Whether the load is heavy or the motor is blocked 2 Capacity of inverter is too small Solution 1 Reduce the load and detect the motor machinery co...

Страница 178: ...rameter The connection of the cables of the power board and control board are not good The power board is broken Make sure the connection of the inverter and motor is very well Replace the motor or cl...

Страница 179: ...There provide asynchronous series and half duplex transmission mode At the same time just one can send the data and the other only receives the data between master and slave In the series asynchronous...

Страница 180: ...than 3 5 bytes interval following a previous message the receiving device will consider it as a continuation of the previous message Because of the frame s confusion at last the CRC value is incorrect...

Страница 181: ...e 97H CRC High byte ADH Slave responding information Address 02H Command Code 06H Data Address High byte F0H Data Address Low byte 0AH Data Content High byte 13H Data Content Low byte 88H CRC Low byte...

Страница 182: ...final contents of the register after all the bytes of the message have been applied is the CRC value When the CRC is appended to the message the low byte is appended first followed by the high byte Th...

Страница 183: ...to zero Corresponding function code addresses are indicated below P0 PF group parameter address High byte 00 to FF low byte 00 to FF A0 group parameter address High byte 40 low byte 00 to FF U0 group...

Страница 184: ...is 1Hz 101D Communication setting value 101E Actual feedback speed 101F Main frequency A display 1020 Auxiliary frequency B display Note Communication setting value is the percentage of relative value...

Страница 185: ...ite only Command Address Command Content 2001 BIT0 Reserved BIT1 Reserved BIT2 RELAY1 RELAY1 output control BIT3 RELAY2 RELAY2 output control BIT4 HDO Open Collector output control 7 Analog output AO1...

Страница 186: ...lt 0013 Motor autotuning fault 0014 Encoder PG card abnormal 0015 Parameter R W fault 0016 Inverter hardware fault 0017 Motor short circuit to ground fault 0018 Reserved 0019 Reserved 001A Running tim...

Страница 187: ...the communication is impossible Pd 02 Local Address Factory Setting 1 Setting range 1 247 0 is broadcast address When the local address is set to be 0 that is broadcast address it can realize the broa...

Страница 188: ...e continuous communication system set the parameter you can monitor the communication status Pd 05 Communication Protocol selection Factory Setting 1 Setting range 0 Nonstandard Modbus protocol 1 Stan...

Страница 189: ...1 10 1 2 Specification of injection card Category of injection card Terminals Functions Input Current type 1I 1I 2I 2I Sample and process pressure and flow signals 0 1A Table 10 1 Specification of inj...

Страница 190: ...l mode the PG card is necessary optional At present KE600 is compatible with two kinds of PG cards they connect with J6 on the control board Table 10 2 lists the brief technical specification of PG ca...

Страница 191: ...encoder output B signal CN1 Z Connect with encoder output Z signal CN1 Z Connect with encoder output Z signal CN1 5V Encoder 5V power supply CN1 COM Encoder power supply CN1 A1 PG card 1 1 frequency...

Страница 192: ...l board The I O extension card provides the following terminals 1 Digital Input terminals 3 channels 2 Digital Output terminals 2 channels open collector type output 3 Relay output terminals 1 channel...

Страница 193: ...nnected as default 24V is the power supply When customers want to use external power supply CME and COM must be disconnected T2A T2C Relay output C is the common port A is the normal open port B is no...

Страница 194: ...ption of terminals on communication extension card Figure 10 6 Terminals on communication extension card Terminal mark Description RS485 isolation input RS485 isolation input GND RS485 ground terminal...

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