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Section 3 - On the Water 

Page  28

90-8M0069751   

eng

  APRIL  2012

IMPORTANT: Engine oil pressure should exceed 69 kPa (10 psi) within seconds of starting the engine. Stop the engine if

the engine oil pressure does not meet this specification. Locate and correct the problem. If you are unable to correct the

problem, see a Mercury Diesel authorized repair facility.

5. Verify that all instrumentation is functioning properly and indicating normal readings.

Engine Warm Up

NOTICE

Engine wear caused by increased friction and limited oil flow is greatest when an engine is cold. Decrease engine wear by

allowing the engine coolant temperature to reach normal operating range before hard acceleration or applying full throttle.

1. After starting, ensure that all instrumentation is functioning properly.
2. Operate the engine at 1,000 to 1,200 RPM until the engine temperature is within the normal operating range. It is crucial

that any engine be warmed up before applying full load. The warm‑up period provides time for the lubricating oil to

establish a film between moving parts.

NOTE: Engine warm‑up time during cold weather can be reduced by operating the vessel at a reduced engine speed.

Begin normal vessel operation when systems reach operating temperatures.

3. After the engine has reached operating temperature:

a. The oil pressure should be within the range specified. Refer to 

Section 4 

‑ 

Engine Specifications

. Stop the engine if

the oil pressure is not within the range specified.

b. Check the fuel system for leakage from the injection pump, fuel pipes, fuel filter, or fuel lines.
c. Check the engine and the transmission, oil filter, oil lines, oil line connectors, and oil pan for leaks.
d. Check the coolant hoses, heat exchanger connections, aftercooler, water pump, and drain fittings for leaks.

4. Locate and correct any problems, or see your Mercury Diesel authorized repair facility if you are unable to determine the

problem.

Starting a Warm Engine

1. Turn on and run the engine compartment bilge blower (if equipped) for 5 minutes. Or, open the engine hatch and ventilate

the bilge before starting the engine.

2. Place the remote control handle in neutral.
3. Turn the ignition key switch to "RUN" position.
4. Turn the ignition key switch to "START" position and release, or press and release the start/stop switch, if equipped.
5. Ensure that all instrumentation is functioning properly and indicating normal engine operation.

Shifting

NOTICE

Shifting into gear at engine speeds above idle will damage the gearcase. Shifting into gear when the engine is not running

can cause misalign the clutch, preventing proper shifting. Always shift the gearcase into gear when the engine is operating at

idle. If you must shift while the engine is not operating, rotate the propeller shaft in the appropriate direction during shifting.

1. Ensure that the remote control shift lever is in Neutral.
2. To shift the sterndrive, move the remote control shift lever with a firm, quick motion forward to shift to forward gear, or

backward to shift to reverse.

3. After shifting the sterndrive, advance the throttle to the desired setting.

IMPORTANT: Avoid stopping the engine if the sterndrive is in gear. If the engine does stop with the sterndrive in gear, see:

Starting the Engine After Stopped While in Gear

Engine Shut Down (Stopping)

1. Place the remote control lever in neutral.

NOTICE

Immediately stopping the engine after high load operation can damage the turbocharger bearings. Idle the engine for several

minutes before shutdown.

2. Operate the engine at idle speed for several minutes to allow the turbocharger and engine to cool.
3. The engine can be stopped by any one of the following four methods:

Содержание Sterndrive QSD 2.0

Страница 1: ...essment module used for exhaust emissions B C B D B E B F G H Conformity assessment module used for noise emissions A Aa G H Other Community Directives applied Electromagnetic Compatibility Directive...

Страница 2: ...ce always specify model and serial numbers Descriptions and specifications contained herein were in effect at the time this guide was approved for printing Mercury Marine whose policies are based on c...

Страница 3: ...compliance with these special instructions while performing the service plus common sense operation are major accident prevention measures DANGER Indicates a hazardous situation which if not avoided...

Страница 4: ......

Страница 5: ...ter 14 Features And Controls 15 Emergency Stop Switch 15 Lanyard Stop Switch 16 Digital Throttle and Shift Applications 16 Remote Controls 17 Panel Mount Features 17 Console Mount Features 17 Power Tr...

Страница 6: ...ing Oil and Filter 49 Alpha Sterndrive Gear Lube 52 Sterndrive Gear Lube 52 Checking 52 Filling 53 Changing 54 Bravo Sterndrive Gear Lube 56 Sterndrive Gear Lube 56 Checking 56 Filling 56 Changing 57...

Страница 7: ...oubleshooting Diagnosing Electronically Controlled Fuel System Problems 116 Troubleshooting Charts 116 Starter Motor Will Not Crank Engine or Cranks Slow 116 Engine Will Not Start or Is Hard to Start...

Страница 8: ...Page iv 90 8M0069751 eng APRIL 2012...

Страница 9: ...What is Covered 2 Duration of Coverage 2 High Output Rating 3 Conditions That Must Be Met to Obtain Warranty Coverage 3 What Mercury Marine Will Do 3 How to Obtain Warranty Coverage 3 Termination of C...

Страница 10: ...or the Warranty Registration Card to verify date of purchase and to use the information on the card to prepare the warranty claim forms 4 In some countries the Marine Power Service Center will issue y...

Страница 11: ...arine s sole and exclusive obligation under this warranty is limited to at our option repairing a defective part replacing such part or parts with new or Mercury Marine certified re manufactured parts...

Страница 12: ...ND COUNTRY TO COUNTRY 3 Year Limited Warranty Against Corrosion Diesel Models Recreational Use Only What Is Covered Mercury Marine warrants that each new recreational use engine drive package Product...

Страница 13: ...or any use of the product which generates income for any part of warranty period even if the product is only occasionally used for such purposes DISCLAIMERS AND LIMITATIONS THE IMPLIED WARRANTIES OF M...

Страница 14: ...Section 1 Warranty Notes Page 6 90 8M0069751 eng APRIL 2012...

Страница 15: ...al Gauges 11 Instruments Sterndrive models 11 VesselView if equipped 12 Switches 13 Start Stop Panel 13 Engine Monitoring Features 14 Audio Warning System 14 VesselView 14 System Tachometer or Speedom...

Страница 16: ...fluids 25986 Serial number decal Data Label Location The engine data label is located on the front of the engine as shown below a Serial number and part number label with bar codes b Engine data label...

Страница 17: ...d Maximum engine speed RPM e Engine serial number f Abbreviated engine description Alpha Sterndrive Decal Identification The drive serial number is located on the port side of the Alpha sterndrive Th...

Страница 18: ...e on the port side of the sterndrive 33533 Bravo sterndrive information on ground plate The serial number is also stamped as a permanent reference on the sterndrive casting inside the back cover 33534...

Страница 19: ...eter c LCD system view display The SmartCraft instrument package will also aid in identifying the fault codes associated with the sounding of the engine audio warning system The SmartCraft instrument...

Страница 20: ...kage may be connected to a SmartCraft VesselView display The interactive VesselView display continuously reports real time information about speed and performance engine fault codes fuel status water...

Страница 21: ...s are operational 4 START In the START position the engine can be started NOTE The key can only be removed with the key switch in the OFF position b Bilge blower switch if equipped Operates the bilge...

Страница 22: ...orts the warning system and can display fault codes The following instruments have screens that display fault codes VesselView SmartCraft System Tachometer SmartCraft System Speedometer NOTICE The sou...

Страница 23: ...but the boat can continue to coast for some distance depending upon the velocity and degree of any turn at shutdown While the boat is coasting it can cause injury to anyone in the boat s path as serio...

Страница 24: ...iately but the boat will continue to coast for some distance depending upon the velocity and degree of any turn at shut down However the boat will not complete a full circle While the boat is coasting...

Страница 25: ...uld only be used to assist in starting the engine Lanyard Stop Switch Provides an emergency engine shut down if the boat operator when attached to the lanyard moves far enough away from the operator s...

Страница 26: ...peration See Power Trim for detailed trailer switch operation Power Trim Power trim allows the operator to adjust the sterndrive angle while underway to provide the ideal boat angle for varying load a...

Страница 27: ...tie bar raise and lower all drives together as a unit Dual engine applications may have a single integral button to operate both sterndrives simultaneously or may have separate buttons for each sternd...

Страница 28: ...unted in the engine compartment The VIP used with QSD engines contains three circuit breakers that help protect system wiring a Helm circuit breaker 10 A b Gear circuit breaker 15 A c SIM Vessel circu...

Страница 29: ...p fuse 2 The Quicksilver three button power trim control panel if equipped is protected from overload by a 20 amp in line fuse a 20 amp in line fuse 3 The Quicksilver MerCathode System if equipped has...

Страница 30: ...Section 2 Getting to Know Your Power Package Notes Page 22 90 8M0069751 eng APRIL 2012...

Страница 31: ...ation 29 Drain Plug and Bilge Pump 29 Protecting People In The Water 30 Protecting People in the Water 30 While Boat is in Operation 30 While the Boat is Stationary 30 High Speed and High Performance...

Страница 32: ...le in the boat Prepare other boat operators Instruct at least one person aboard in the basics of starting and operating the engine and handling the boat in case the driver becomes disabled or falls ov...

Страница 33: ...ile at rest or underway and avoid prolonged exposure to carbon monoxide Good Ventilation Ventilate the passenger area open the side curtains or forward hatches to remove fumes 1 Example of desired air...

Страница 34: ...ay Stopping and Shut Down Open the engine hatch and completely ventilate the bilge Monitor instrumentation to confirm normal engine operation If not normal stop the engine Monitor instrumentation to c...

Страница 35: ...rive seawater pickup pumps See Flushing the Seawater System in section 5 of this manual for seawater pickup information Ensure that the drive is trimmed in to its full down trim position Never operate...

Страница 36: ...aftercooler water pump and drain fittings for leaks 4 Locate and correct any problems or see your Mercury Diesel authorized repair facility if you are unable to determine the problem Starting a Warm...

Страница 37: ...OTICE Water trapped in the seawater section of the cooling system can cause corrosion or freeze damage Drain the seawater section of the cooling system immediately after operation or before any length...

Страница 38: ...eration booklet from your Mercury Diesel authorized repair facility Passenger Safety In Pontoon Boats And Deck Boats Whenever the boat is in motion observe the location of all passengers Do not allow...

Страница 39: ...bow of your boat pitches down far enough while airborne upon water contact it may penetrate under the water surface and submarine for an instant This will bring the boat nearly to a stop in an instan...

Страница 40: ...system allows the sterndrive to return to its original operating position preventing loss of steering control and engine overspeed Use extreme caution when operating in shallow water or where underwa...

Страница 41: ...IMPORTANT The engines covered in this manual are equipped with an ECM that limits engine RPM Be sure that the propeller being used does not allow the engine to run against the limiter as a significan...

Страница 42: ...r the first 10 hours Shift into gear as soon as possible after starting and advance the throttle above 1500 RPM if conditions permit safe operation Do not operate at one constant speed for extended pe...

Страница 43: ...ded Fuels 36 Diesel Fuel in Cold Weather 36 Coolant Antifreeze 37 Engine Oil 37 Engine Specifications 38 Fluid Specifications 38 Engine 38 QSD 2 0 38 Alpha Sterndrive Fluid Specifications 39 Bravo Ste...

Страница 44: ...ise the cetane rating for low temperature or high altitude use A lower cetane number could cause hard starting and slower warm up and could increase engine noise and exhaust emissions NOTE If your eng...

Страница 45: ...to protect the engine and closed cooling system to the lowest temperature to which they will be exposed NOTE Generally we recommend using a 50 50 solution of coolant antifreeze and deionized purified...

Страница 46: ...dle 2 4 bar 240 kPa 35 psi Oil pressure at 4000 RPM 6 6 bar 660 kPa 95 psi Thermostats water 83 C 181 F Thermostats oil 95 C 203 F Coolant temperature 80 85 C 176 185 F Electrical system 12 volt negat...

Страница 47: ...ecifications Diesel Sterndrive Model Fluid Capacity includes the Sterndrive and the Gearlube Monitor Fluid Type Fluid Part Number Bravo One X Diesel Bravo One XR 2736 ml 92 1 2 oz High Performance Gea...

Страница 48: ...Section 4 Specifications Page 40 90 8M0069751 eng APRIL 2012 Description Part Number Mercury Phantom Black 92 802878Q1...

Страница 49: ...ing the Seawater Pickups 73 Cleaning the Seawater Strainer 73 Flushing the Seawater System Alpha Sterndrives 75 Flushing the Seawater System Bravo Sterndrives 77 Engine Seawater Pump Inspection 80 Alp...

Страница 50: ...ING Fuel vapors trapped in the engine compartment may be an irritant cause difficulty breathing or may ignite resulting in a fire or explosion Always ventilate the engine compartment before servicing...

Страница 51: ...2 Air dry the cover Inspection 1 Inspect the engine cover for cracks or deterioration 2 Inspect the rubber grommets for deterioration 3 Inspect the hardware used with each grommet 4 Replace damaged pa...

Страница 52: ...f 50 eroded Every two months Check the battery connections and fluid level Lubricate the propeller shaft and tighten the propeller nut to the specified torque If operating in only freshwater this main...

Страница 53: ...terminals On driveshaft extension models lubricate the drive shaft U joints transom end tailstock bearings and engine end output bearings Inspect the condition and tension of the engine accessory driv...

Страница 54: ...Section 5 Maintenance Page 46 90 8M0069751 eng APRIL 2012 Date Maintenance Performed Engine Hours...

Страница 55: ...plashing and agitating the oil causing it to become aerated The aerated oil causes a loss of engine performance and an increase in crankcase back pressure An extreme overfill condition could result in...

Страница 56: ...erve the oil level The oil level must be between the marks on the dipstick If necessary add oil See Filling Engine oil level markings a Dipstick b Minimum operating level c Full mark and maximum opera...

Страница 57: ...oil fill cap Changing Oil and Filter See the Maintenance Schedule for the change interval You should change the engine oil before placing the boat in storage IMPORTANT Change the engine oil when the...

Страница 58: ...Seawater oil cooler a Oil filter housing b Drain plug 7 Contain and dispose of the waste oil and used filter element as directed by all applicable ordinances 8 Remove the crankcase oil pump and insta...

Страница 59: ...using drain plug and install Engine coolant oil cooler Seawater oil cooler a Oil filter housing b Drain plug Tube Ref No Description Where Used Part No 9 Loctite 567 PST Pipe Sealant Drain plug 92 809...

Страница 60: ...ter Oil Cooler Description Nm lb in lb ft Engine oil filter housing cover 22 5 16 0 19 Remove the oil fill cap and refill the engine with new oil See Filling IMPORTANT When refilling the engine with o...

Страница 61: ...rive Filling IMPORTANT If more than 59 ml 2 fl oz of High Performance Gear Lube is required to fill the gear lube monitor a seal may be leaking Damage to the sterndrive may occur due to lack of lubric...

Страница 62: ...acket a Retaining bracket b Gear lube monitor 2 Empty the contents into a suitable container 3 Install the gear lube monitor in the bracket 4 Place the sterndrive in full trim limit out position remov...

Страница 63: ...o the drive through the gear lube fill and drain hose until the gear lubricant appears in the gear lube monitor 9 Fill the monitor so that the gear lube level is in the operating range Do not overfill...

Страница 64: ...ADD mark b OPERATING RANGE mark IMPORTANT If any water is visible at the bottom of the gear lube monitor or appears at the fill and drain plug hole or if the gear lube appears discolored contact your...

Страница 65: ...aining strap 2 Empty the contents of the gear lube monitor into a suitable container 3 Install the gear lube monitor in the bracket 4 Remove the propeller See Propellers 5 Bravo One Models a Lower the...

Страница 66: ...rcury Diesel authorized repair facility 8 Lower the sterndrive so that the propeller shaft is level 9 Fill the sterndrive through the fill and drain plug hole with the specified gear lube until an air...

Страница 67: ...X Diesel Bravo One XR 2736 mL 92 1 2 oz High Performance Gear Lube 92 858064K01 Bravo Two X Diesel 3209 mL 108 1 2 oz Bravo Three X Diesel Bravo Three XR 2972 mL 100 1 2 oz Bravo Three Dual seawater p...

Страница 68: ...e fluid level with the sterndrive in the full down in position only 1 Place the sterndrive in full down in position 2 Observe the fluid level The fluid level must be between the MIN and MAX lines on t...

Страница 69: ...Use only Quicksilver Power Trim and Steering Fluid or Dexron III automatic transmission fluid ATF in the power assisted steering system IMPORTANT Running the pump dry will damage the pump Always check...

Страница 70: ...uid does not require changing unless it becomes contaminated See your Mercury Diesel authorized repair facility Engine Coolant CAUTION A sudden loss of pressure can cause hot coolant to boil and disch...

Страница 71: ...Filling 1 Allow the engine to cool 2 Remove the pressure cap from the coolant expansion tank 3 If the coolant is low in the coolant expansion tank add the specified coolant as necessary to bring the...

Страница 72: ...er housing a Air filter housing b Air filter element Inspection 1 The air filter cannot be cleaned Replace the air filter if it is dirty or contaminated 2 Replace the air filter if the foam element is...

Страница 73: ...ing clamp 5 Tighten the oil separator vent hose clamp to specification Description Nm lb in lb ft Oil separator vent hose clamp 5 6 50 Water Separating Fuel Filter WARNING Fuel is flammable and explos...

Страница 74: ...E To ensure complete draining in warm weather drain the filter before starting daily operations In cold weather where there is a possibility that the condensed water will freeze drain the filter short...

Страница 75: ...drain cap and use it on the new filter Be sure to replace the O ring on the drain cap 4 Remove the drain cap and O ring seal from the bottom of the existing fuel filter Note the position of the O ring...

Страница 76: ...el leaks 13 Connect the battery cables 14 Start and operate the engine Check the filter connection for fuel leaks If leaks exist recheck the filter installation If leaks continue stop the engine immed...

Страница 77: ...r plunger up and down repeatedly The filter is full when an air free stream of fuel flows from the air vent screw Typical a Air vent screw b Primer plunger 3 Securely tighten the air vent screw Typica...

Страница 78: ...er occurs first Seawater System Draining the Seawater System CAUTION Water can enter the bilge when the drain system is open damaging the engine or causing the boat to sink Remove the boat from the wa...

Страница 79: ...system 4 Attach a temporary drain hose to the barbed fitting of the seawater drain valve Coolant oil cooler Seawater oil cooler a Seawater drain valve b Oil filter housing 5 Open the seawater drain v...

Страница 80: ...drain hose and close the heat exchanger seawater drain valve 10 Reconnect all seawater hoses 11 Tighten all hose clamps to specification Description Nm lb in lb ft Hose clamp 5 6 50 Sterndrive Water...

Страница 81: ...y seawater system disassembly NOTICE An open seawater strainer or seacock during some service or maintenance procedures can introduce water into the boat causing damage or sinking the boat Always clos...

Страница 82: ...ater inlet b Seawater outlet c Seawater strainer cover 8 If the boat is out of the water tag the boat s keys record the service in the maintenance log or otherwise make note that a proper operational...

Страница 83: ...d to both the sterndrive and the engine during operation You must flush the seawater system with fresh water periodically when operating in saltwater brackish water polluted water or water with a high...

Страница 84: ...osition 3 If flushing the seawater system with the boat out of the water a Lower sterndrive to full down position b Remove the propeller c Install the appropriate flushing attachment over the water in...

Страница 85: ...r the water temperature gauge to ensure that the engine is operating normally 10 Slowly return the throttle to the idle speed position 11 Stop the engine 12 Shut off the water supplies 13 Remove the s...

Страница 86: ...appropriate flushing attachment over the water inlet holes in the gear housing Flushing attachments for dual water pickup Flushing attachments for side water pickup a Flushing device b Hose attachment...

Страница 87: ...th the sterndrive water inlet blocked off at the gimbal housing and using a through hull or through transom water inlet need a supply of cooling water available to both the sterndrive and to the engin...

Страница 88: ...ng the Engine Coolant Draining the Closed Cooling System IMPORTANT Due to the complex nature of this service Mercury Diesel strongly recommends that this service be performed by a Mercury Diesel autho...

Страница 89: ...tely NOTE Dispose of old coolant properly Port side of block with water separating fuel filter removed for access a Engine coolant drain plug 6 Ensure that the coolant has drained completely 7 If requ...

Страница 90: ...e temperature or coolant is leaking stop the engine immediately and inspect for the cause 7 After the first operation allow the engine to cool 8 Remove the pressure cap and add the specified coolant t...

Страница 91: ...stem anode assembly location Cleaning and Inspection NOTE Using sandpaper fiber brush or cleaning pad remove the deposits from the surface of the anode before trying to determine the amount of erosion...

Страница 92: ...curely 25583 Seawater system anode assembly location 3 Unplug and connect the seawater inlet hose or open the seacock if equipped NOTICE Without sufficient cooling water the engine the water pump and...

Страница 93: ...ngle sterndrive a MerCathode System if equipped b Ventilation plate anode c Trim cylinder anodes d Bearing carrier anodes e Gearcase anodic plate f Anode kit on lower hull Dual sterndrive a MerCathode...

Страница 94: ...place sacrificial anodes if eroded 50 or more The following sacrificial anodes are installed at different locations on your power package These anodes help protect against galvanic corrosion by sacrif...

Страница 95: ...thode System The MerCathode electrode if equipped is mounted to the underside of the gimbal housing The MerCathode controller is mounted on the engine or on the boat transom The controller harness con...

Страница 96: ...he flywheel housing grounding stud ground wire and the inner transom plate grounding screw for loose connections broken connectors or frayed wiring Continuity Circuit Bravo Sterndrive The transom asse...

Страница 97: ...g stud ground wire and the inner transom plate grounding screw for loose connections broken connectors or frayed wiring Typical a Flywheel housing screw or grounding stud b Continuity circuit ground w...

Страница 98: ...eter Reference Electrode 91 76675T 1 9188 Senses and electrical current in the water when testing the MerCathode system Use to check hull potential Refer to the appropriate Mercury MerCruiser sterndri...

Страница 99: ...o not paint drain holes anodes MerCathode system or items specified by the boat manufacturer Lubrication Steering System WARNING Incorrect cable lubrication can cause hydraulic lock leading to serious...

Страница 100: ...ring pin a Steering pin Tube Ref No Description Where Used Part No Synthetic Blend MerCruiser Engine Oil SAE25W 40 Steering pin 92 883725K01 4 On dual engine boats Lubricate the tie bar pivot points T...

Страница 101: ...Part No 80 SAE Engine Oil 30W Throttle cable pivot points and guide contact surfaces Obtain Locally Shift Cable 1 Lubricate the pivot points and guide contact surfaces Typical sterndrive model shift...

Страница 102: ...g the sterndrive 1 Lubricate the engine coupler splines through the grease fitting on the coupler by applying approximately 8 10 pumps of Engine Coupler Spline Grease from a typical hand operated grea...

Страница 103: ...ng Grease Transom end grease fitting engine end grease fitting driveshaft grease fittings 92 802870A1 Sterndrive Bellows and Engine Alignment NOTE Have your Mercury Diesel authorized repair facility p...

Страница 104: ...or other signs of deterioration Ensure that the bellows clamps are tight 4 Rotate the bell housing in the upward and side to side directions to inspect the exhaust bellows shift cable bellows and clam...

Страница 105: ...ring d Engine coupler Maintaining Torques Alpha Gimbal Ring Clamp Bolt NOTE The gimbal ring is a component of the transom assembly Torque the gimbal ring clamp bolts a Transom assembly b Gimbal ring c...

Страница 106: ...mount c Rear engine mount bolt Description Nm lb in lb ft Rear engine mounts 47 35 Propellers Alpha Propeller Removal WARNING Rotating propellers can cause serious injury or death Never operate the bo...

Страница 107: ...h PTFE Propeller shaft 92 802859A 1 2 Slide thrust hub onto propeller shaft with stepped side toward propeller hub 3 Install Flo Torq II Drive Hub into propeller NOTE The drive sleeve is tapered and w...

Страница 108: ...ler c Propeller nut under socket 3 Turn the propeller shaft nut counterclockwise and remove the nut 4 Slide the propeller and the attaching hardware from the propeller shaft Bravo One models a Propell...

Страница 109: ...lace a block of wood between the propeller blade and the sterndrive s anti ventilation plate 2 Remove the bolt and washers securing the propeller shaft anode 3 Remove the propeller shaft anode a Prope...

Страница 110: ...anyard stop switch to prevent the engine from starting Place a block of wood between the propeller blade and the anti ventilation plate a Wood block b Propeller c Propeller nut under socket Bravo One...

Страница 111: ...Bend the three tabs down into the grooves a Prop b Tab washer c Drive sleeve adapter d Tab bent down e Propeller nut Bravo Two Models IMPORTANT Use the correct rotation propeller The propeller rotati...

Страница 112: ...o Three 1 Liberally coat the propeller shaft spline with one of the following Quicksilver lubricants Tube Ref No Description Where Used Part No 34 Special Lubricant 101 Propeller shaft splines 92 8028...

Страница 113: ...er nut b Rear propeller c Rear propeller thrust hub d Front propeller nut e Front propeller f Front propeller thrust hub g Propeller shaft anode screw h Flat washer i Star washer j Propeller shaft ano...

Страница 114: ...ump pulley c Crankshaft pulley 3 There is no adjustment available for the power assisted steering pump stretch belt If the belt becomes loose or noisy it has worn out and must be replaced See your Mer...

Страница 115: ...or charging battery produces gas that can ignite and explode spraying out sulfuric acid which can cause severe burns Ventilate the area around the battery and wear protective equipment when handling...

Страница 116: ...tion In an emergency another engine s battery can be used to start an engine with a dead battery Battery Isolators Isolators can be used to charge an auxiliary battery used for powering accessories in...

Страница 117: ...nd Extended Storage 110 Cold Weather Freezing Temperature Seasonal Storage and Extended Storage 110 Cold Weather Freezing Temperature Storage 110 Preparing Your Power Package for Seasonal or Extended...

Страница 118: ...perature storage refers to whenever the boat is not being operated and the possibility of freezing temperatures exists In such cases the seawater section of the cooling system must be completely drain...

Страница 119: ...orage in freezing temperatures If the boat is in the water keep the seacock closed until restarting the engine to prevent water from flowing back into the cooling system If the boat is not fitted with...

Страница 120: ...y from direct sunlight Refer to a Mercury Diesel authorized repair facility for additional information and service 5 Place a caution tag at the instrument panel and in the engine compartment stating t...

Страница 121: ...found in the Operation Chart Refer to the On the Water section NOTICE Without sufficient cooling water the engine the water pump and other components will overheat and suffer damage Provide a suffici...

Страница 122: ...Section 6 Storage Notes Page 114 90 8M0069751 eng APRIL 2012...

Страница 123: ...Not Start or Is Hard to Start 116 Engine Runs Rough Misses or Backfires 116 Poor Performance 117 Incorrect Engine Temperature 117 Low Engine Oil Pressure 117 Battery Will Not Charge 117 Remote Control...

Страница 124: ...fuel tank or fuel shut off valve closed Fill tank or open valve Throttle not operating properly Check the throttle for freedom of movement Faulty electrical stop circuit Have a Mercury Diesel authoriz...

Страница 125: ...test pressure cap See a Mercury Diesel authorized repair facility Faulty seawater pickup pump Repair See a Mercury Diesel authorized repair facility Seawater discharge restricted or plugged Clean exh...

Страница 126: ...power steering pump fluid level Check for leak Refill the system with fluid Drive belt loose or in poor condition Replace or adjust Insufficient lubrication on the steering components Lubricate Loose...

Страница 127: ...r Submersion 120 Replacement Service Parts 120 Parts and Accessories Inquiries 120 Resolving a Problem 120 Customer Service Literature 121 English Language 121 Other Languages 121 Andre sprog 121 Ande...

Страница 128: ...cycle of the engine They are also expected to operate in both fresh and saltwater environments These conditions require numerous special parts Exercise caution when replacing marine engine parts Mari...

Страница 129: ...tie geleverd Muut kielet Saadaksesi K ytt ja huolto ohjekirjoja muilla kielill ota yhteys l himp n Mercury Marine tai Marine Power International huoltokeskukseen josta saat l hempi tietoja Moottorisi...

Страница 130: ...saj sunode etai ap nan kat logo ariqm n paraggel aj gia llej gl ssej Ordering Literature Before ordering literature have the following information about your power package available Model Serial Numb...

Страница 131: ...Section 8 Customer Assistance Information 90 8M0069751 eng APRIL 2012 Page 123 Quantity Item Stock Number Price Total Total Due...

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