M16 (C) TANDEM TRAINER
MAINTENANCE MANUAL
PAGE
ISSUE
8
A_November 2012
3.1.4
‐
Installation
of
flexible
shaft
pn118
36
3.1.5
‐
Recommended
type
of
lubricant
37
3.2
‐
ADJUSTING
OF
PREROTATION
UNIT
37
3.2.1
‐
Cable
stretching
procedure
38
3.2.2
‐
Shimming
procedure
of
prerotation
assembly
39
3.2.3
‐
Operational
test
40
3.2.4
‐
Prerotation
parameters
summary
table
41
3.3
‐
REPLACEMENT
OF
PULLEYS
AND
BELTS
41
3.3.1
‐
Replacement
procedure
42
3.4
‐
ROTOR
HEAD
INSPECTION
43
3.4.1
‐
Visual
checks
43
3.4.2
‐
Lubrication
operations
45
3.4.3
‐
Suggested
types
of
lubricant.
45
3.5
‐
ROTOR
HEAD
OVERHAUL
45
3.5.1
‐
Instructions
for
disassembly
of
rotor
head
45
3.5.2
‐
Rotor
disassembly
46
3.5.3
‐
Rotor
head
disassembly
48
3.5.4
‐
Rotor
head
installation
48
3.6
‐
INSPECTION
OF
BENDIX
GEAR
49
3.6.1
‐
Removal
of
bendix
gear
49
3.6.2
‐
Inspection
of
bendix
gear
49
3.6.3
‐
Installation
of
bendix
gear
50
3.7
‐
FRICTIONING
OF
ROLL
AND
PITCH
CONTROLS
51
3.7.1
‐
Frictioning
procedure
51
3.8
‐
MAINTENANCE
AND
CHECKS
OF
CONTROL
RODS
52
3.8.1
‐
Replacement
of
control
rods
ball
joint
ends
52
3.9
‐
SECONDARY
CONTROLS
55
3.9.1
‐
Choke
control
line
55
3.9.1.1
‐
Replacement
of
choke
cables
55
3.9.2
‐
Replacement
of
rotor
brake
cable
56
3.9.3
‐
Brake
system
cable
line
58
3.9.3.1
‐
Replacement
of
braking
system
cables
58
3.9.4
‐
Replacement
of
prerotation
cable
59
3.10
‐
RUDDER
PEDALS
LINE
61
3.10.1
‐
General
instructions
61
3.10.1.1
‐
Integrity
of
cables
61
3.10.1.2
‐
Chafing
61
3.10.1.3
‐
Oxidation
61
3.10.2
‐
Cable
inspection
procedure
61
3.10.3
‐
Check
of
cable
tension
62
3.10.4
‐
Replacement
of
rudder
pedal
cable
63
3.10.4.1
‐
Removal
of
damaged
cable
63
3.10.4.2
‐
Preparation
of
new
cable
63
3.10.4.3
‐
Installation
of
cable
63
3.10.4.4
‐
Cable
tension
table
65
3.10.5
‐
Inspection
of
rudder
pedals
rods
65
3.10.6
‐
Inspection
of
pedals
65
3.11
‐
INSPECTION
AND
REPLACEMENT
OF
FRONT
SUSPENSION
66
3.11.1
‐
Integrity
of
tyre
66
3.11.2
‐
Fixing
of
nose
wheel
and
fork
66
3.11.3
‐
Integrity
of
fork
66
3.11.4
‐
Check
procedure
66
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