M16 (C) TANDEM TRAINER
MAINTENANCE MANUAL
.
ISSUE
PAGE
A_November 2012
63
3.10.4
REPLACEMENT
OF
RUDDER
PEDALS
CABLE
(See
Fig.
3.10/1
‐
3.10/2)
3.10.4.1
REMOVAL
OF
DAMAGED
CABLE
1.
Before
starting
verify
that
the
engine's
ignition
key
and
push
‐
button
are
in
OFF
position
and
that
all
the
breakers
are
switched
OFF;
2.
Remove
the
safety
wiring
from
the
screw
couplings
pn
MS21251
‐
B3S;
3.
Loosen
the
screw
coupling
so
as
to
free
the
cable
ends;
4.
Cut
the
cable
(2)
close
to
the
thimbles
pn
082
so
as
to
free
the
cable
eye
end
pn
MS21255
‐
3LS;
5.
Extract
the
damaged
cable
from
the
rear
of
the
gyroplane;
6.
Free
the
cable
from
the
rudder
pivot
pn
086
and
retrieve
the
cable
retainer
pn
085;
3.10.4.2
PREPARATION
OF
NEW
CABLE
(See
Fig.
3.10/1
‐
3.10/2)
1.
Verify
that
the
cable
3x49
is
at
least
8
meters
long;
2.
Put
the
thermo
‐
retractable
sheath
(3)
on
one
end
of
the
cable
pn
3x49;
3.
Put
the
cable
retainer
pn
269
(Nicopress)
on
the
same
cable
end
(see
Detail
"B");
4.
Run
the
cable
around
the
thimble
pn
082
fixed
to
the
cable
eye
end
MS21255
‐
3LS;
5.
Leave
at
least
10
centimetres
of
cable
more
than
needed
and
tighten
the
cable
retainer
pn
269
close
to
the
thimble.
Take
care
not
to
leave
the
cable
slack
(see
Detail
"C");
6.
Put
the
thermo
‐
retractable
protection
sheath
on
the
crimped
cable
retainer
pn
269
and
"shrink"
it
with
a
heat
gun.
3.10.4.3
INSTALLATION
OF
CABLE
(See
Fig.
3.10/1
‐
3.10/3)
1.
Before
starting
verify
that
the
engine's
ignition
key
and
push
‐
button
are
in
OFF
position
and
that
all
the
breakers
are
switched
OFF;
2.
Insert
the
free
end
of
the
cable
3x49
from
inside
the
cockpit
through
the
front
pulley
pn
084
and
then
through
the
other
pulleys;
thereby
take
care
to
follow
the
correct
path
(4)
of
the
control
pedals;
WARNING:
Insert
the
cable
between
the
pulley
pn
084
and
the
cable
retainer
pn
083.
Take
care
to
avoid
any
anomalous
rubbing
of
the
cable
along
the
rudder
pedals
line
(see
Detail
"A").
3.
Screw
in
the
cable
eye
end
pn
MS21255
‐
3LS
with
the
cable
to
the
turnbuckle
pn
MS21251
‐
B3S.
Take
care
to
screw
the
other
end
pn
MS21252
‐
3RS
symmetrically;
4.
Using
a
pin
pn
MS
20392
‐
2C11,
fasten
the
end
pn
MS21252
‐
3RS
to
the
pedal
pn
080;
5.
When
the
cable
comes
out
of
the
rear
pulley
pn
084,
insert
it
through
the
retainer
pn
085
and
anchor
it
to
the
rudder
pivot
pn
086;
6.
Insert
the
cable
in
the
other
pulleys
until
reaching
the
front
pedal
pn
080;
7.
Manually
pull
the
cable's
free
end
so
as
to
give
it
a
slight
tension
and
check
its
correct
positioning
along
the
line;
8.
Insert
the
heat
shrink
tubing
in
the
cable's
free
end;
9.
Insert
the
Nicopress
fitting
pn
269
in
the
cable's
free
end;
10.
Insert
the
cable
in
the
thimble
pn
082
of
the
eyelet
end
pn
MS21255
‐
3LS
of
the
turnbuckle;
11.
Using
a
pin
pn
MS
20392
‐
2C11,
connect
the
end
pn
MS
21252
‐
3RS
to
the
pedal
pn
081;
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