M16 (C) TANDEM TRAINER
MAINTENANCE MANUAL
PAGE
ISSUE
68
A_November 2012
3.
Unscrew
the
6
screws
M5x12
that
fasten
the
front
footboard
pn
429;
4.
Remove
the
front
footboard
pn
429;
5.
With
a
dial
gauge
(9)
check
the
existing
angle
between
the
keel
spar
in
A01
position
(see
fig.
3.11/1)
and
one
of
the
vertical
arms
of
the
fork;
6.
Reposition
the
footboard
pn
429
and
fasten
it
to
its
seat
with
the
screws
M5x12;
7.
If
the
control
parameters
are
not
within
the
allowed
tolerances,
the
fork
pn
426
must
be
replaced.
3.11.5
REPLACEMENT
OF
FORK
pn
426
(See
Fig.
3.11/3)
1.
Before
starting
verify
that
the
engine's
ignition
key
and
push
‐
button
are
in
OFF
position
and
that
all
the
breakers
are
switched
OFF;
2.
Remove
the
safety
wire
(2)
from
one
of
the
turnbuckles
pn
MS
21251
‐
B3S
of
the
rudder
pedals
cable
(4)
(see
fig.
3.10/5);
3.
Completely
slacken
the
turnbuckle
pn
MS
21251
‐
B3S
so
as
to
avoid
any
tension
from
the
cable
(4)
on
the
pedals
pn
071;
4.
Using
two
10
mm
wrenches,
loosen
and
remove
the
two
vertical
bolts
M6x80
that
fix
the
control
block
pn
277
of
the
rudder
pedals;
5.
Using
two
8
mm
wrenches,
loosen
and
remove
the
screws
M5x42
that
fix
the
control
block
pn
277
to
the
stem
of
the
fork
pn
093
(or
pn
426);
6.
Unscrew
the
control
block
pn
277
from
the
stem;
7.
Lean
the
gyroplane
with
its
nose
up,
so
as
to
be
able
to
work
comfortably
on
the
front
fork.
Make
sure
its
equilibrium
is
stable.
Support
the
gyroplane
so
it
cannot
drop
back
on
the
nose.
As
the
wheel
has
been
removed
for
replacement,
in
case
the
nose
would
fall,
it
would
crash
on
the
ground,
thus
damaging
the
lower
part
of
the
fuselage;
8.
Unscrew
and
extract
the
screw
M12x160
that
fix
the
front
wheel
to
the
fork,
then
remove
the
wheel;
9.
Supporting
the
fork
pn
093
or
426,
loosen
and
remove
the
lock
nut
pn
KM4;
10.
Extract
the
fork
from
the
bottom
and
remove
the
conical
bearings
as
described
below;
11.
Extract
the
bearing
4T
32004
X
(for
all
the
versions
up
to
serial
number
16053404),
from
the
stem
of
the
fork
pn
093;
or
remove
the
bearing
4T
32005
X
(from
gyroplane
serial
number
16053404
(included)
onward)
from
the
stem
of
the
fork
pn
426;
WARNING:
If
the
deformation
of
the
stem
is
too
important
and
it
is
impossible
to
extract
the
indicated
bearings,
or
if
this
operation
could
damage
them,
these
bearings
must
be
replaced.
12.
Clean
both
bearings
with
solvent
and
remove
residual
grease,
dust,
sand
or
soil;
13.
Grease
the
bearings
again
(recommended
grease:
SHELL
DARINA
R2
or
equivalent).
Carefully
press
the
grease
between
the
rollers.
3.11.6
PREPARATION
OF
SPARE
FORK
The
spare
fork
(6)
will
be
supplied
with
pre
‐
drilled
holes
(Ø5.0
mm)
in
the
stem
and
with
its
own
calibrated
lock
nut
pn
KM4.
Before
installing
it,
it
is
suggested
to
screw
the
lock
nut
KM4
on
the
stem,
so
as
to
check
the
entireness
of
the
thread
M20x1.
Last,
previous
to
the
installation,
remove
the
paint
from
the
bush
(10)
where
the
axle
M12x160
of
the
wheel
is
housed,
so
as
to
make
its
access
easier
during
assembly.
Содержание M16C
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