Magliner LiftPlus, Руководство по обслуживанию

Страница: 19 / 40

1-800-MAGLINE (624-5463)
Lift Plus
®
19
DISENGAGING/ENGAGING THE BRAKE CABLE ENDS
TOOLS NEEDED: VISE-GRIPS
Disengage:
1. Grip the adjustable cable crimps with a pair of vise-grips.
2. Loosen the setscrew using a hex driver or allen wrench.
3. Remove the adjustable cable crimps from the cable
4. Pull the cable through the holes in the brake arms.
Engage:
1. Remove the brake cover.
2. Pass the cable ends through the holes in the brake arms.
3. Install an adjustable cable crimp 2” form one end of the cable and secure it with a hex driver or allen wrench.
4. Squeeze both sets of brake arms and pull the free end of the cable taught, gripping it with a pair of vise-grips.
5. Install an adjustable cable crimp securely on the cable as close to the cable arm as possible.
BRAKE CABLE ASSEMBLY
TOOLS NEEDED: WIRE CUTTERS, 3/16” HEX DRIVER OR ALLEN WRENCH
Removal:
1. Remove the brake cover.
2. Disengage both ends of brake cable.
3. Cut the brake cable ties.
4. Loosen the cable mount retaining screw using a 3/16” hex driver or Allen wrench.
5. Remove cable mount.
6. Remove the brake cable assembly.
Installation:
1. Turn the brake adjustment screw counter clockwise until it no longer protrudes through the brake cable mount.
2. Slide the ferrules on middle ends of the cable housings into the holes on the bottom of the cable mount.
3. Place the cable mount against the bayonet and slide it under the retaining screw to that both washers are on
top of the cable mount.
4. Loop the middle of the cable over the brake balance pulley.
5. Tighten the cable mount retaining screw using a 3/16” hex driver or Allen wrench.
6. Engage the both cable ends with the brake arms.
7. Install new brake cable ties so that they pass between the column and bayonet and around each cable
housing. Install one 4-5” above the battery compartment and one level with the middle of the column handle.
8. Perform a brake adjustment.
9. Install the brake cover.
BRAKE CALIPER ASSEMBLY
TOOLS NEEDED: WIRE CUTTERS, 3/16” HEX DRIVER OR ALLEN WRENCH
Removal:
1. Disengage both ends of brake cable from the brake arms.
2. Disengage the brake arm springs from the brake arms and remove them.
3. Loosen the screw in the brake caliper assembly using a 3/16” hex driver or Allen wrench until it is free of the
nut in the inner brake arm.
4. Pull the screw out and catch the brake arms, brake ball keeper, and brake balls as they become free.
5. Remove the hubcap using a large flat-blade screwdriver.
6. Remove the e-rings from the axle and the brake pad mounts.
7. Place blocking under the chassis on the side you are working.
8. Slide off the outer brake pad.