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1-800-MAGLINE

(624-5463)

Lift

Plus

Serial #: _________________________________

Date of Purchase: ________________________

Lift

Plus

Maintenance Manual

Содержание LiftPlus

Страница 1: ...1 800 MAGLINE 624 5463 LiftPlus 1 Serial _________________________________ Date of Purchase ________________________ LiftPlus Maintenance Manual...

Страница 2: ...de 14 Trolley Assembly 16 Rear Rollers 16 Front Rollers 17 Caster Assembly 17 Disengaging Engaging Brake Cable Ends 19 Brake Cable Assembly 19 Brake Caliper Assembly 19 Adjusting the Brakes Caliper 20...

Страница 3: ...Metric socket wrench set Standard combination wrench set Long handled magnetic driver with assorted Phillips and hex heads Crescent wrench Vise grips Channel lock pliers Dead blow hammer 1 lbs hammer...

Страница 4: ...use this product to lift or to transport people Never use as a step ladder Never use on a moving vehicle Never operate when any of the housing components have been removed Keep all loose items away f...

Страница 5: ...F Battery cover 1 533501 A B Brake Cover Motor Cover Top Cover Note when replacing the motor cover move any protruding wires of the electrical assembly so they will be contained within the cover make...

Страница 6: ...nd remove battery cover b Remove connectors off the positive and negative terminals c Unfold and lock the LiftPlus 2 Disconnecting the battery a Fold the LiftPlus b Slide the connectors onto the posit...

Страница 7: ...3 3 Press the belt down over Pulley 2 3 while turning Pulley 1 by hand 4 Install the lift screw girdle tapping gently with a dead blow hammer if necessary 5 Connect the battery unless other work on t...

Страница 8: ...5 OD x 38 long 2 534115 I Belt 2 534118 J Slotted spring pin 1 2 x 1 5 long 1 81166 K Phillips head truss screw 10 32 x 5 long 2 80348 L Flat washer 10 2 80767 M Flat nylon washer 3 8 3 80766 N Extern...

Страница 9: ...Install the lift screw girdle and upper belt 7 Connect the battery unless other work on the lift drive system is planned Pulley 2 3 ASSEMBLY TOOLS NEEDED NEEDLE NOSED PLIERS OR E RING TOOL Removal 1...

Страница 10: ...ge the Pulley with a misaligned punch 8 Install the motor assembly MOTOR TOOLS NEEDED 2 OR 3 PHILLIPS SCREWDRIVER Removal 1 Turn off the LiftPlus and disconnect the battery 2 Remove the motor assembly...

Страница 11: ...Connect the battery unless other work on the lift drive system is planned MOTOR BRAKE PAD TOOLS NEEDED NEEDLE NOSE VISE GRIPS OR PLIERS Removal 1 Turn off the LiftPlus and disconnect the battery 2 Re...

Страница 12: ...rew collar 1 531113 D Thrust washer for 1 2 shaft 2 80796 E Lift screw thrust bearing 1 531114 F Guide bushing 1 80814 G Lower lift screw collar 1 531116 v Clevis pin with groove 3 4 long 5 8 usable l...

Страница 13: ...the column 3 Hand turn Pulley 4 clockwise until the trolley begins to lift the platform 4 Align the lift screw guide bushing with the opening at the top of the column and press it in A dead blow ham...

Страница 14: ...blows 7 Stop frequently to check the alignment of pin and punch 8 Slide the lift screw collar off of the lift screw 9 Slide the lift screw thrust bearing and attending washers off of the lift screw I...

Страница 15: ...s 15 Item Qty Part Number A Nut trolley drive 1 531705 B Trolley assembly 1 531700 C Rear roller 4 531709 D Axle for rear roller 2 22146 E Front roller 2 531708 F E ring 3 8 2 221012 Quick change latc...

Страница 16: ...connections are secure sleeving is in place and wires are undamaged 8 Check to be sure that the guide has not slid out of the bottom of the column If it has it must be slid back and held in place by...

Страница 17: ...4 x 2 long 1 80346 F Lock nut M6 1 80612 G Split lock washer M6 1 80794 H Screw M6 x 20mm long 1 80362 Quantities listed are for one arm of the LiftPlus CASTER ASSEMBLY D B A C E F G H TOOLS NEEDED 1...

Страница 18: ...4 or 25 chassis upon order Item Qty Part Number C Wheel assembly 1 532310 D E ring 1 2 1 221009 E E ring 5 16 2 221010 A B Quantities listed are per side of the LiftPlus Item Qty Part Number A Brake c...

Страница 19: ...ble mount 2 Slide the ferrules on middle ends of the cable housings into the holes on the bottom of the cable mount 3 Place the cable mount against the bayonet and slide it under the retaining screw t...

Страница 20: ...cable with the brake arms 14 Perform brake adjustment procedures until brakes function properly Adjusting the Brakes The brakes are adjusted at the factory but should still be checked before every us...

Страница 21: ...er screw clockwise as far as it will go without excessive force 3 Back both screws off one half turn in the opposite direction 4 To test the caliper adjustment push the unit around while not engaging...

Страница 22: ...he skin flush immediately with water and mild soap If irritation develops seek medical attention If the leakage gets into the eyes flush with clean water for 15 minutes and seek immediate medical atte...

Страница 23: ...mpartment You may need to reorient it in the hole 3 Place a new retaining ring loosely around the circuit breaker 4 Slide the wire connectors onto the circuit breaker terminals in any order 5 Slide th...

Страница 24: ...Slide the orange with white stripe wire connector onto the lower limit switch terminal labeled NC 4 Coat the threads of two 4 40 X 5 long Phillips machine screws with blue thread locker 5 Place the lo...

Страница 25: ...the 4 40 X 5 long machine screws with thread locker 3 Place the upper limit switch against the top of the column so that the holes line up and the roller on the switch is the lowest part 4 Fasten the...

Страница 26: ...rake cover 3 Reach one finger around the wires connecting to the power switch and pull them gently toward you 4 Press down and outward on the top of the power switch with a large flat blade screwdrive...

Страница 27: ...ck nut firmly against the electrical mount plate 4 Push the wires fully into the white wire connector in the order shown below 5 Plug the wire connector into the control board see page 29 for referenc...

Страница 28: ...g each other Locking tab on wiring harness Locking tab on control board Control Board Diagram Bottom Orient the bottom of the board to the exposed wires that come through the board s mount place conne...

Страница 29: ...rnesses are connected to the top side of the control board as shown below Motor wire extensions 60 and 72 units 60 units Positive lead extension 534417 Negative lead extension 534418 72 units Positive...

Страница 30: ...enough to interfere with easy rolling of the unit Trolley Daily Inspect for wear or damage Trolley should move up and down smoothly within the lift assembly Lift Screw Daily Inspect before each use k...

Страница 31: ...rotection circuit 3 Check for dirt or other foreign materials in the lift mechanisms and for interference of the lifting attachment with other objects If the lift is obstructed this may activate the o...

Страница 32: ...t Figure 2 Should read approximately 15V This means power is getting from the control board to the wire terminals NOTE This voltage may have slightly lower readings because the controller will limit c...

Страница 33: ...ch Make sure power switch is turned ON Up Good Press the Up Down switch to Up and the meter will read a lower resistance Example in picture is 1253 K Ohmns or 125 3 Ohms Bad If no change in meter chec...

Страница 34: ...is not depressed It will show incomplete circuit open circuit when the read lead is touched to the NO terminal on the side of the switch AND the switch is not depressed Replace if the switch is damage...

Страница 35: ...requires either 21 wide fork attachment 536025 Steel Pallet 34 wide x 34 long requires the 20 wide fork attachment 536033 Steel Pallet with sides 21 5 wide x 19 long requires the 21 wide straight fork...

Страница 36: ...witch 48 models 534401 Wiring harness for upper limit switch 60 models 534405 Wiring harness for upper limit switch 72 models 534406 Wiring harness for negative power ground 534413 Wiring harness for...

Страница 37: ...1 800 MAGLINE 624 5463 LiftPlus 37...

Страница 38: ...1 800 MAGLINE 624 5463 LiftPlus 38...

Страница 39: ...1 800 MAGLINE 624 5463 LiftPlus 39...

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