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Commissioning of the water sampling station

25

© Lutz-Jesco GmbH 2020
Subject to technical changes.
200116

BA-42840-02-V03

Water sampling station

 EASYPRO COMPACT

  

Operating instructions

8.5  First steps

PLEASE NOTE

Distorting the measurement results

The measurement results of high-impedance sensor inputs may be 
distorted in the first 24 hours due to the heat development inside the 
housing of the  

TOPAX

®

 MC

 controller.

ð 

Activate the 

TOPAX

®

 MC

 controller 24 hours before start-up.

Factor in the distortion caused by the heat development and only 
perform the calibration for the measurement results 24 hours after 
activating the 

 TOPAX

®

 MC

 controller.

Configuration assistant

With initial commissioning, a configuration wizard will lead you through 
the basic settings: Your preferred language, the measured values, 
controller assignments and switch outputs. With the exception of the 
language, the values configured here can only be set in the configuration 
assistant. The finer settings are made in the sub-menus.

Working in the configuration assistant, determine the tasks of the 
installed modules, the controller and the output modules.

The finer settings such as the behaviour of these modules are made later, 
e. g in the “Outputs” menu item.

Perform the following work steps:

1. 

Set the preferred language and press on the arrow.

2.  Measured values: 

Determine the desired measured value for the 

installed input modules. Press the right-hand arrow.

3.  Controller:

 You can assign inputs for up to four controllers in this tab. 

Select a sensor, a virtual input or a timer. Set the centre row of the 
control function (Tab. 27 “Functions of the individual controllers” on 
page 24) and press the right-hand arrow. Controllers 1 to 4 must 
be assigned to the output modules 1 to 4 in a fixed fashion.

4.  Digital outputs:

 You can assign a function to output modules in this 

tab. Only the output modules which are still free are displayed. Press 
the right-hand arrow.

5. 

Confirm the security query with “Yes” to save the configuration.

ü 

The configuration assistant has been ended.

i

Start the configuration assistant manually in System  > 
Settings > Configuration > “Configuration assistant”.

8.6  Configuration

The device is set up variably and can be individually adapted to meet your 
requirements. As such, it is necessary to adjust the configuration of the 
inputs and outputs to the sensors and actors used.

The following section leads you through the device configuration.

8.6.1  Inputs

You can connect up to four sensors (depending on model) for various 
water parameters and the temperature to the device. You can also use up 
to eight digital inputs (depending on the version).

8.6.1.1  Sensor inputs

The sensors in the device must be configured individually to enable 
precise and error-free measurement of the water parameters. You can 
perform various settings.

Perform the following work steps:

1. 

In the main menu, navigate from System > Inputs to the “Sensors” 
tab.

2. 

In the “Sensors” tab, configure every connected sensor and state the 
following information.

3.  Input:

 Select the input module of the sensor which you wish to 

configure.

4.  Signal: 

Enter the type of the sensor signal. Depending on the input 

module, the signal type has been specified or you can select a signal 
type.

5.  Measurement: 

Here, you can check which water parameters are 

measured. This setting can only be changed in the configuration 
assistant.

6.  Unit: 

Select the appropriate unit.

7.  Measuring range:

 If an input field is available, enter the measuring 

range of the sensor.

8.  Min-alarm: 

Activate or deactivate the minimum alarm and state a 

value under which the alarm will be triggered.

9.  Max-alarm: 

Activate or deactivate the maximum alarm and state a 

value over which the alarm will be triggered.

10.  Delay:

 Set a time delay for the “minimum and maximum alarm”.

ü 

Configuration of the sensors completed.

8.6.1.2  Temperature inputs

You can connect up to four temperature sensors (depending on the 
version) to the device. This enables you to measure the temperatures at 
various positions.

Perform the following work steps:

1. 

In the main menu under System > Inputs, navigate to the “Tempera-
ture” tab.

2. 

In the “Temperature” tab, configure every connected temperature 
sensor and state the following information.

3.  Measurement: 

Chose between “On” and “Off”.

4.  Min-alarm: 

Activate or deactivate the minimum alarm and state a 

temperature under which the alarm will be triggered.

5.  Max-alarm:

 Activate or deactivate the maximum alarm and state a 

temperature over which the alarm will be triggered.

ü 

Configuration of the temperature sensors completed.

Содержание EASYPRO COMPACT

Страница 1: ...tems Lutz Jesco GmbH 2020 BA 42840 02 V03 Water sampling station EASYPRO COMPACT Operating instructions Read the operating manual The user is responsible for installation and operation related mistake...

Страница 2: ......

Страница 3: ...ling station 15 6 2 Wall holder 16 7 Installation 17 7 1 Installation location 17 7 2 Wall mounting 17 7 3 Electrical installation 17 7 4 Installing the hydraulics 18 7 5 Connecting sensors 18 7 6 Con...

Страница 4: ...njuries WARNING Refers to a potentially hazardous situation Failure to follow this instruction may lead to death or severe injuries CAUTION Refers to a potentially hazardous situation Failure to follo...

Страница 5: ...system functions n Failure of required maintenance and repair methods n Risk to persons when working on the device n Danger to the environment from overdosing 2 3 Working in a safety conscious manner...

Страница 6: ...s on accident prevention 2 4 3 Trained persons Trained persons have received training from the operator about the tasks they are to perform and about the dangers stemming from improper behaviour Train...

Страница 7: ...various applications and can be deployed universally The main application is to maintain the water quality in swimming pools by evaluating the measurement of chlorine pH and redox 3 3 Foreseeable misu...

Страница 8: ...r sampling station The Water sampling station can continuously measure the level of disinfection effective chlorine content the pH value the Redox value and the sample water temperature This water sam...

Страница 9: ...nal control of a function here external stop 3 Parameter calculated here effective chlorine 4 Module for pH and Redox single rod measuring cells Control system 1 Controller 1 2 Controller 2 1 Controll...

Страница 10: ...sserbedart 11111111111111111111111111111111111111111111111111 11111111111111111111111111111111111111111111111111111111111111111 Made in Germany a k in12B J 0 1 t g aif edemark JEsci i EASYPRO COMPACT...

Страница 11: ...sistance max 500 Disturbance variable input mA 0 4 20 Interfaces Ethernet TCP IP or RS485 Modbus RTU optional Protection class IP65 electronic controller Ambient temperature C 5 to 45 no exposure to d...

Страница 12: ...Pressure range 0 6 bar Flow rate 30 l h Measuring principle amperometric 3 electrode measuring cell with potentiostatic control Tab 10 Open 3 electrode measuring cell 5 3 Technical data TOPAX MC mult...

Страница 13: ...ll transconductance CS120 excess chlorine measuring cell mg l 0 10 dependant on the measuring cell transconductance Diaphragm covered measuring cell mg l 0 2 dependant on the measuring cell Total chlo...

Страница 14: ...9 10 LED output GND Ground for the LEDs 11 Disturbance variable input 0 4 20 mA 12 13 Analogue output 1 0 4 20 mA working resistance max 500 14 15 Analogue output 2 16 17 Analogue output 3 18 19 Analo...

Страница 15: ...cal changes 200116 BA 42840 02 V03 Water sampling station EASYPRO COMPACT Operating instructions 6 Dimensions 6 1 Water sampling station All dimensions in mm 454 496 161 385 465 42803001_3 Ma bild EAS...

Страница 16: ...COMPACT Operating instructions 6 2 Wall holder All dimensions in mm 43 23 25 50 R20 R 2 0 t 2 8 28 6 5 33 8 25 6 5 Fig 8 Water sampling station front view 361 374 5 23 35 5 5 Fig 9 Wall holder plan v...

Страница 17: ...voltage supply to your device can now be performed via a normal Schuko plug or a control cabinet Perform the specifications of this section for devices without a pre fitted Schuko plug Pre conditions...

Страница 18: ...water to the inflow tap Fig 1 Water sampling station EASYPRO COMPACT on page 8 pos 8 by plugging the hose into the inflow tap 2 Connect the return flow hose of the sample water to the outflow tap Fig...

Страница 19: ...stat 4 Counter electrode 5 Reference electrode Tab 16 Terminal connection of the potentiostat module input circuit board 7 6 Connecting the actors Depending on the equipment of the device you have var...

Страница 20: ...elay 7 6 5 Output circuit board with servomotor 20 mA The output connects a servomotor with or without feedback 3 2 1 Fig 19 Output circuit board with servomotor 20 mA Terminal Function Description 1...

Страница 21: ...circuit suffers a short circuit the relays must be protected separately on the maximum relay switching current Pre conditions for actions You would like to connect an inductive load to the relay Perf...

Страница 22: ...ddresses 1 to 14 The addresses 0 and 15 are reserved for internal purposes and are not supported RS485 Modbus settings n Baud rate 9600 n Word length 8 Bit n Stop bit 1 Bit n Parity None n You can rea...

Страница 23: ...8 2 Adjusting the measuring cells for measuring the pH and Redox value This section takes you through calibrating the measuring cells of the EASYPRO COMPACT water sampling station step by step Pre con...

Страница 24: ...pplication x Servomotor with a feedback potentiometer n A feedback potentiometer can be connected 1 10 k for servomotors with position feedback n Compensate the feedback potentiometer During compensat...

Страница 25: ...The device is set up variably and can be individually adapted to meet your requirements As such it is necessary to adjust the configuration of the inputs and outputs to the sensors and actors used The...

Страница 26: ...rbance variable to an input signal of 4 20 mA or 0 20 mA You can also deactivate the disturbance variable 3 Unit As a rule the disturbance variable is the measurement of a flow Select the desired unit...

Страница 27: ...angeover You can use the contact to switch between reference sets Measuring water shortage All controller outputs will be switched off External stop All controller outputs will be switched off Tab 28...

Страница 28: ...a factor between 0 1 and 10 Configuration of the controller parameters completed 8 6 2 4 Digital output signals You can use digital output signals via the outputs of the alarm relay an optocoupler cir...

Страница 29: ...2 5 Analogue output signals The basic configuration of the device includes up to four analogue 4 20 mA outputs You can use the outputs to transmit the measured values to a control room or a PLC progr...

Страница 30: ...u to return to a functioning configuration quickly Perform the following work steps 1 In the main menu under System Settings navigate to the Configuration tab 2 Press save and enter an existing file n...

Страница 31: ...main menu under System Service navigate to the Network tab 2 Working in the Network tab configure the interface and state the following information 3 IP address Give the device a unique IP address th...

Страница 32: ...MENT CSV Calibration Tab 29 Logbook i You can open and analyse CSV files with a suitable programme e g MS Excel You can also view all CSV files on the device 9 2 1 View and open files You can display...

Страница 33: ...the storage conditions Comply with the manufacturer s instructions pertaining to the correct storage use buffer solutions only within the scope of their life period and never submerge a sensor in a bu...

Страница 34: ...se the Redox single rod measuring cell with water and dab it dry Rubbing can cause electrical discharge on the glass membrane which results in a delayed display 7 Hold the Redox single rod measuring c...

Страница 35: ...section 8 6 1 2 Temperature inputs on page 25 Perform the following work steps 1 Working in the Main menu under Calibration navigate to the Temperature tab 2 Working under input select the input modu...

Страница 36: ...0 4 mA and the upper signal range 20 mA to the motor position Perform the following work steps 1 Working in the Main menu under Calibration navigate to the Outputs tab 2 Working under Outputs select t...

Страница 37: ...of external actuation switching to the desired reference set is performed as long as the digital input has been activated If the digital input is deactivated the device switches back to the previous r...

Страница 38: ...via network Accessing the device via a network requires that it is connected to an existing Ethernet or RS485 network Further information about connection to an existing network is specified in secti...

Страница 39: ...ons from the inflow tap and from the sample water filter Fig 1 Water sampling station EASYPRO COMPACT on page 8 pos 9 as well as the outgoing hose connection from the outflow tap pos 4 5 Unscrew the t...

Страница 40: ...als 11 2 Measuring cells PLEASE NOTE Note the service life of the measuring cells The service life of the measuring cells is approx 12 to 15 months whereby the storage time must be taken into account...

Страница 41: ...ed off often or over a long period e g over winter Fig 26 CR1220 button cell 11 7 1 Checking the charge You can check the battery charge easily using the device Replace the battery if the charge amoun...

Страница 42: ...ce 2 Press factory settings 3 Confirm with Yes 4 The configuration will be deleted You must proceed with the following section All factory default settings will be reset Reset the configuration The de...

Страница 43: ...n page 8 pos 8 closed Open the inflow tap Fig 1 Water sampling station EASYPRO COMPACT on page 8 pos 8 Sample water flow dirty Check the visible parts and filter Fig 1 Water sampling station EASYPRO C...

Страница 44: ...r completely and use other chemicals for disinfection The TOPAX MC controller loses all settings after he has been disconnected from the network and then recon nected The battery is empty n Check that...

Страница 45: ...3334 Address 2002 0x3536 transferred 2003 x Status of the digital inputs Displays the terminal logic not the configured software function The individual bits are assigned directly to the input clamps...

Страница 46: ...Current n 15 Temperature n 16 Neutral 0 100 n 254 Free entry n 255 No type 2021 2022 x Measurement Number of positions after the decimal point see unit 4 bytes signed int 2023 x Unit Number Unit deci...

Страница 47: ...te unsigned int 2033 x x I Reset time in s 2 byte unsigned int 2034 x x Minimum and maximum alarm Write 0 clear alarm Read Bit 0 minimum alarm is active Bit 1 maximum alarm is active 2035 x x Y alarm...

Страница 48: ...2 Y2 only manual mode 2107 2108 x x Setpoint 1 Number of positions after the decimal point see unit 4 bytes signed int 2109 2110 x x Setpoint 2 If 2 side control is active 4 byte signed int 2111 x x...

Страница 49: ...irtual 4 maximum alarm Sensor 1 minimum alarm Sensor 2 minimum alarm Sensor 3 minimum alarm Sensor 4 minimum alarm 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 2226 x Alarm status 2 If the bit is set the ass...

Страница 50: ...Digital input 7 Digital input 8 Sensor 1 calibration not OK 1 Sensor 2 calibration not OK 2 Sensor 3 calibration not OK 3 Sensor 4 calibration not OK 4 Temperature 1 calibration not OK Temperature 2...

Страница 51: ...factured in accordance with valid good engineering practice In accordance with article 4 section 3 as a pressure device the EASYPRO COMPACT does not carry CE marking and cannot be issued with a EU dec...

Страница 52: ...n los requisitos sanitarios y de seguridad vigentes de las directivas de la U E citadas a continuaci n Esta declaraci n ser invalidad por cambios en el aparato realizados sin nuestro consentimiento 20...

Страница 53: ...on Irritating Yes No Properties Corrosive Yes No We hereby certify that the product has been cleaned thoroughly inside and outside before returning that it is free from hazardous material i e chemical...

Страница 54: ...der Company Phone Date Address Contact person Manufacturer order no Date of delivery Device type Serial number Nominal capacity nominal pressure Description of fault Service conditions of the device P...

Страница 55: ...etpoint W Proportional range Xp The proportional range Xp p proportion of a P PI or PID controller indicates the amount by which the actual value X must deviate from the setpoint W so that the variabl...

Страница 56: ...tion 18 Intended purpose 7 Intended use 7 Internal fuse 43 L Limit value control 30 Logbook 33 Long term shut down 40 M Maintenance 41 Maintenance intervals 41 Measuring cells 12 Open 3 electrode meas...

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Страница 60: ...elberge 19 D 30900 Wedemark Phone 49 5130 5802 0 info lutz jesco com www lutz jesco com Operation instructions Water sampling station EASYPRO COMPACT Copyright 2020 by Lutz Jesco GmbH 42803001_2 Haupt...

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