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34

35

environmental sealing Guidelines

The LCR-II includes sensitive electronic components, including a micro-controller that can be damaged by the 

presence of moisture. Therefore, it is essential that all conduit ports, the cover, and the shaft seals be adequately 

sealed by the installer to ensure watertight integrity. The conformal coating on the board and a moisture-absorbing 

desiccant inside the enclosure mitigates the problem of corrosion due to moisture, but these measures only protect 

the board from small amounts of moisture trapped inside the enclosure when the lid is closed in humid conditions. 

They are not capable of protecting the unit over time if a continuous leak is present in the enclosure. 

1. 

Conduit Entrances

 

The LCR-II housing has seven conduit entrances, five ½" NPT female threads and two ¾" NPT. Use only ½" or ¾" NPT male 

threaded fittings on the conduit entrances. Pressed in Caplugs and straight (rather than tapered) threads are inadequate as 

seals for these entrances. Acceptable fittings are either metal or plastic conduit, pipe plugs, or cable glands. Threads should 

be treated with PTFE-based “pipe dope” or a minimum of two revolutions of PTFE tape prior to installation. Threads should be 

engaged a minimum of four full turns. When using cable glands, be sure the gland is sized properly for the outside diameter 

of the cable and the elastometric seal around the cable sheath is compressed onto the cable. Use only one cable per cable 

gland unless the gland is designed for multiple cables. When using conduit or Liquid-Tite, make sure that the opposite end is 

connected to an environmentally sealed device. If the conduit is not sealed at the other device, fill the interior of the conduit at 

the LCR-II with a silicone rubber sealant, such as RTV, to prevent moisture from running down the conduit into the enclosure.

2.   

Cover Seals

 

To seal the LCR-II cover properly, ensure that the O-ring surrounding the cover is fit snug inside the groove, and tighten the 

cover screw securely.

3.   

Shaft Seals

 

Units with internal pulsers have an O-ring around the pulse encoder drive shaft that extends through the bottom of the LCR 

housing. If a drive shaft adapter was attached at installation, make sure the O-ring around the shaft is securely seated in the 

counter bore of the casting, covered with the flat washer provided, and held in place with the cotter pin provided. The control 

switch on the front of the LCR-II is also sealed with an O-ring and held in place by a bushing secured with three socket head 

cap screws. When replacing a control switch in the field, make sure the O-ring is in place on the switch shaft before reinstalling 

the switch bushing.

Close and seal the unit

Once the unit has been setup and tested, finish the installation by closing and sealing the housing. The LCR-II must 

be environmentally sealed to protect the electronics against the elements. The LCR-II must also be sealed by a 

Weights & Measures representative to guarantee the register is operating at the proper regulatory standards. 

1.  Secure the cables behind the LCR-II and the cables in the cab with cable ties.
2.  If conduit was used during the installation, fill the conduit end inside the LCR-II with silicon RTV (provided with shipment, PN 

82575). 

Read and follow the directions of the Environmental Sealing Guidelines below

.

3.  Tighten the cover bolt using a large flat-tip screwdriver or a 7/16” socket. Completely close the gap between the cover and the 

housing tab. 

Read and follow the directions of the Environmental Sealing Guidelines below

.

4.  Seal the cover bolt and the switch plate bolts with a wire/lead seal.

 See Weights & Measures Seals on pg. 33.

After the LCR-II is powered correctly, continue on to the LectroCount LCR-II Setup and Operation manual to setup the LCR-II for 

operation. You will want to setup and test the LCR-II before closing and sealing the unit.

IMPorTanT: before sealing the lCr-II 

Any water or moisture damage to the LCR-II as result of improper sealing will not be covered under the product warranty.

Sealing the LCR-II is the Responsibility of the Installer

PosT InsTallaTIon 

08198

Hex Bushing ¾-½" NPT (2) 

07223

Plug ½-40 NPT (7) 

81915

LCD Display Assembly

8183522

Enclosure Cover Assembly

06635

Flat Washer .265" ID 

08193

Captive Screw ¼-20 x 

⅝"

 

08133

Screw #8-32 x 

" (4)

81819

Switch Plate 

70471

Selector Switch Knob 

Units of Measure Label

LectroCount LCR-II

Gallons

Volume Corrected

to 60°F

08254

Ground Screw #8-32 x ¼"

Weights & Measures seals

To detect possible intrusions into Weights & Measures approved calibrations on a LectroCount LCR-II, fillister holes 

have been drilled into the switchplate screw and the latch. To seal according to Weights & Measures standards, a wire 

is threaded through the fillister holes and closed with a lead seal. 

sWITCHPlaTe

laTCH

bill of Materials—external Components

PosT InsTallaTIon—bIll of MaTerIals

Содержание LectroCount LCR-II E3657 Series

Страница 1: ...LectroCount LCR II Installation Liquid Controls An IDEX Energy Fuels Business Operation EM150 21 E3657 E3658 Series LectroCount LCR II SELECT INCREASE Gallons S3...

Страница 2: ...se 2 ou une alimentation lectrique isol e et comportant un dispositif de protection contre la surtension de 5 amp res ou moins sont requises pour l installation Peripheral equipment must be suitable f...

Страница 3: ...a known good ground less than 1 Use a 12 ga or larger stranded wire Fixed Installations LectroCount housings directly mounted to the meter are attached to the earth ground through the meter via the ta...

Страница 4: ...ower cable Specifications Safety Tag Markings EU Explosive Atmospheres symbol This equipment has been found to comply with the European Directive for Equipment For Potentially Explosive Atmospheres 94...

Страница 5: ...8 Dimensions Side Front Top 15 9 94 5 19 LectroCount LCR II 13 7 5 8 04 10 5 70 Rear...

Страница 6: ...ghts Measures custody transfer product delivery and ticket generation Metrological data collection Presetting by volume Multiple production selection Security settings Air and vapor elimination with p...

Страница 7: ...y standard for many applications Multi layered tickets are available to provide a physical record for both customers and business records The Epson roll printer is ideal for recording multiple custody...

Страница 8: ...xidation from the ground strap contact point Lock washers should penetrate any paint to ensure a good electrical connection Ensure a Good Ground LectroCount Ground Strap Kit 82185 Install the LectroCo...

Страница 9: ...nd discharge line valve nozzle 8 Leave the discharge line valve nozzle open while working on the system 1 Close the belly valve of the supply tank 2 Close the valve on the vapor return line 3 Close th...

Страница 10: ...es Data and Power Cable The LCR II shipment typically includes a gray 40 power cable and a 40 black data cable prewired to terminal blocks on the LCR II CPU board On typical truck installations the ca...

Страница 11: ...Preset Valve Single Stage Electro Pnuematic Valve with V 7 Valve S1 Solenoid V 7 Valve Electro Pnuematic Actuator LectroCount LCR II Gallons A2859 11 Block Valve and 3 Way Solenoid Single Stage 3 Way...

Страница 12: ...eries Electro Pnuematic Valve Electro pnuematic valves use a S1 solenoid operated valve mounted to a pneumatic actuator to open and close a V 7 valve These valves are typically used in high viscosity...

Страница 13: ...llations When ordered as part of a meter system with a LCR II Liquid Control s optical air and vapor eliminators are bolted onto the strainer and wired to the LCR II at the factory Optical air and vap...

Страница 14: ...d PN 81944 that mounts directly to the LCR II CPU board Typically a P transducer operates in conjuction with a shutdown device such as a valve or a dead man The shutdown control must be wired to the L...

Страница 15: ...llation J1 RS 232 A Liquid Controls meter system with a LCR II typically includes an Epson slip printer or roll printer Installation is the same for both printers LCR II s are typically shipped with a...

Страница 16: ...ng Device B RS 485 J2 24 red J2 25 violet Multimeter Network B RS 485 J2 24 red J2 25 violet Power Installation Power Installation Overview When you have made all of the data connections and finished...

Страница 17: ...r the LCR II has been installed check to make sure that it powers up correctly The LCR II display and the printer power light should come on when the truck s ignition is turned to the ON or to the ACC...

Страница 18: ...er provided and held in place with the cotter pin provided The control switch on the front of the LCR II is also sealed with an O ring and held in place by a bushing secured with three socket head cap...

Страница 19: ...sher 2 81994 PULSER 100 PPR Pulser Field Install Kit 82597 08189 Flat Washer 08201 O ring 2 Optional Items not shown Description Part Number Roll Printer Extension Cable 71237 Flash Cable 81885 Lap Pa...

Страница 20: ......

Страница 21: ...2014 Liquid Controls Pub No 500392 7 14 105 Albrecht Drive Lake Bluff IL 60044 2242 1 800 458 5262 847 295 1050 Fax 847 295 1057 www lcmeter com...

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