Liquid Controls LectroCount LCR-II E3657 Series, Руководство по установке

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lCr-II MounTInG
Neptune Meter Compensated
Insert cotter
pin
Insert cotter
pin
Bolt plate
and flange
to register
Place adapter
on drive
shaft
Bolt flange
to meter
Place fork
and extension
on end of
adapter
LectroCount LCR-II
Gallons
Neptune Meter
Insert cotter
pin
Bolt down
bracket to
meter
Place fork
and extension
on drive shaft
Lower register
and bolt onto
bracket
LectroCount LCR-II
Gallons
Neptune Meter
Neptune Meter
Neptune Meter
with Temperature
Compensation
Neptune Drive Shaft
Extension
neptune Meters
remove existing registration equipment
1. Depressurize the meter completely.
See Warning on pg.
10.
2. Remove the mechanical register from the meter.
3. Leave the star-shaped gear and the two square-head
studs.
4. Remove the bellows from the front of the meter.
5. Remove the compensator.
Mount the lectroCount lCr-II
1. Install the drive fork and extension piece (pictured below)
on the pulser drive shaft located on the bottom of the
LCR-II.
2. Install the bracket on the meter, and fasten with the bolts
provided in the kit.
3. Lower the LCR-II on to the bracket, and securely fasten
using the four bolts (¼" x ¾") provided.
Mount the lectroCount lCr-II
onto previously
temperature compensated Neptune meters
1. Place the shaft adapter on the pulser drive shaft under
the LCR-II.
2. Place the cotter pin through the hole, and bend open the
ends of the cotter pin.
3. Pass the other end of the shaft adapter through the
flange assembly and the weather plate.
4. Loosely bolt to register.
5. Place the drive fork and extension piece on the shaft
using two more cotter pins.
6. Bolt the flange to the meter and tighten all bolts.
Installation kits 82641 (E-26 series) & 82642 (E-36
series) are specifically designed for previously temperature
compensated Neptune meters.
Apply anti-seize to all bolt threads to ensure
easy removal at a later date.
Apply Anti-seize
When the register is lowered onto a Neptune meter, make sure
the drive fork is not pressed against the star gear on the meter.
There must be a small gap between these two parts. To lower
the star gear, loosen the set screw on the side of the star gear.
Failure to do so will eventually damage the internal pulser and/
or the meter gear train.
Star Gear and Drive Fork
Neptune Meter
with Temperature
Compensation
rouTInG lCr-II daTa and PoWer Cables
data and Power Cable
The LCR-II shipment typically includes a gray 40' power
cable and a 40' black data cable prewired to terminal
blocks on the LCR-II CPU board. On typical truck
installations, the cables must be routed from the back
of the truck, where the LCR-II is installed, to the front of
the truck, where the accessory panel is and the printer
is typically installed. The black data cable connects
to the printer, typically mounted in the truck cab. The
gray power cable hooks up to a power source. During
installation, follow these guidelines and ensure the
cables remain undamaged.
Guidelines for routing the data and power cables
on the outside of the truck
• LC recommends that both cables be run through ¾"
automotive plastic corrugated split loom or through
flexible liquid-tight conduit for protection.
• Make sure the loom or conduit runs down the inside edge
of the trucks frame rail and fasten every 2' with cable ties.
• Install rubber grommets to protect the cables where they
pass through the cab wall, meter box, etc.
• Keep the cables away from heat sources such as the
engine exhaust, manifold, exhaust pipe, mufflers, etc.
• If the cable glands are removed from the register, apply
pipe sealant or PTFE tape on the gland threads before
re-installing.
• Keep cables away from moving suspension components
and other moving truck components.
• If the cables are shortened, make sure you use the
proper tool for stripping off the insulation on the cables.
• Make sure cables are connected to the proper terminal.
Instructions for hooking up
power to the printer and the
LCR-II begin on pg. 29.
Guidelines for routing the data and power cables
inside the cab
• Layout positions for the component and pathways for the
cables before beginning.
• Make sure the printer and the wires will not obstruct other
vehicle components.
• Keep cable pathways away from heavy traffic areas and
locations where they may be vulnerable to damage.
• Remember to save room around the components so
cables can be easily connected.
• Avoid installing the cable where it will be exposed to
excessive flexing.
• Make sure cables are not pulled too tight in areas that will
move. For example, when wiring cab-over trucks, leave
enough slack so the cab can be tilted without damaging
the cable.
• Make sure cables are not fastened to adjustable seats.
routing lCr-II data and Power Cables
ETVC Kit
Solenoid
Valve
LectroCount
LCR-II
Conduit or
Split
Printer
Data Cable
Printer
Printer
Power Cable
LCR-II
Power Cable
Fuse Panel
(Accessory)
In-Line Fuse