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11. TROUBLESHOOTING
11-
5
Rocker arm(s) is (are) worn out (valve adjustment). Readjust valve
clearance and/or replace rocker arm(s).
Incorrect camshaft timing adjustment. Replace damaged components and
readjust camshaft timing (refer to cylinder and head).
Symptom: OIL CONTANMINATION ON CYLINDER AND/OR HEAD
1.
Check screws for torque.
Loose screws. Retighten screws with recommended torque.
Gaskets are brittle, hard, worn out or otherwise damaged. Replace
damaged gaskets, O-rings or the V-ring on breather.
CRANKSHAFT
Symptom: UNUSUAL ENGINE NOISE AND/OR VIBRATION
1. Check noise coming from crankshaft area..
Crankshaft plain bearings are damaged,. Replace crankshaft plain
bearings.
Connecting rod plain bearings are damaged. Replace connecting rod plain
bearings.
Magneto rotor got loose. Replace damaged components and retighten rotor
retaining screw with recommended torque (refer to MAGNETO SYSTEM).
GEARBOX
Symptom: UNUSUAL GEARBOX NOISE AND/OR VIBRATION
1.
Check oil level in gearbox.
Oil leakage from gearbox. Replace damaged gasket(s) and/or oil seal(s),
torque screws and refill with oil up to specified level (refer to TECHNICAL
SPECIFICATIONS and GEARBOX)
2.
Check bearings in the gearbox for free movement.
Bearing(s) do(es) not move freely. Replace bearing(s)
3.
Check for knocking noise.
Tooth of gears are damaged and/or worn. Replace respective gears.
Symptom: GEAR INDICATION FAILS.
1.
Check contact screws on gear housing center.
Check contact screw outside for contamination and wetness. Clean contact
screw and screw for wiring harness.
Contact(s) is (are) corroded and/or contact screw for wiring harness got
loose. Clean contact surface and retighten contact screw(s) with recommended
torque.
Wiring harness has broken cables. Replace wiring harness.
Shifting indicator switch(es) pin(s) is (are) worn and/or damaged. Replace
shifting indicator switch(es).
Symptom: GEAR(S) IS (ARE) HARD TO SHIFT
Содержание UTV1000-3
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Страница 38: ...3 ENGINE 3 8 LUBRICATION SYSTEM COMPONENTS...
Страница 47: ...3 ENGINE 3 17 MAGNETO SYSTEM...
Страница 75: ...3 ENGINE 3 47 ENGINE DRIVE SHAFT CRANKCASE AND PTO COVER...
Страница 76: ...3 ENGINE 3 48 CRANKSHAFT...
Страница 77: ...3 ENGINE 3 49...
Страница 101: ...3 ENGINE 3 73 GEARBOX...
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Страница 152: ...8 SUSPENSION SYSTEM 8 6...
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