Liangzi Power UTV1000-3, Руководство по обслуживанию

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9. BRAKES SYSTEM
9- 3
Remove the brake caliper mounting bolt and brake pads
mounting pins.
Remove the brake pads.
Make sure that pad spring is in position. Install the new
brake pads.
Install pad pins by pushing in the pads against pad spring
to align pad slots in the pads and caliper body. Tighten
the brake pad mounting pins to 18N.m.
Tighten the brake pad mounting pins to 80N.m.
CAUTION
BRAKE DISC
Removal and disassembly
Remove the wheel.
Remove the caliper and hub.
Remove the brake disc.
Inspection
Inspect the brake disc for cracks or damage and measure the thickness using the micrometer. If
any damage are found or the thickness is less than the service limit, replace the brake disc with a
new one.
Minimum thickness of front brake disc: 3.5mm.
Minimum thickness of rear brake disc: 3.0mm
Measure the warpage using the dial gauge. If the warpage exceeds the service limit, replace the
brake disc with a new one.
Maximum warpage of brake disc:0.3mm.
Reassembly and remounting
Reassemble and remount the brake disc in the reverse order of removal and disassembly. Pay
attention to the following points:
Install the disc to the wheel hub with the punching letters on the disc showed up.
Make sure that the disc is clean and free of any greasy matter.
Apply THREAD LOCK to the brake disc bolts and tighten them to 26N.m.
Do not operate the brake pedal during or after brake
pad removal.
Replace the brake pads as a set, otherwise braking
performance will be adversely affected.
After replacing the brake pads, pump the brake pedal
a few times to check for proper brake operation and
then check the brake fluid level.
Brake caliper
mounting bolt
Brake pads
mounting pins