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TRADITIONAL LOG SET

BH38-500

10 Piece Log Set

BH38-1

#BH38 1 Log

BH38-2

#BH38 2 Log

BH38-3

#BH38 3 Log

BH38-4

#BH38 4 Log

BH38-5

#BH38 5 Log

BH38-6

#BH38 6 Log

BH38-7

#BH38 7 Log

BH38-8

#BH38 8 Log

BH38-9

#BH38 9 Log

BH38-10

#BH38 10 Log

600-715

1/2” Lava Rock

900-REMB

Rock Wool Embers

BIRCHWOOD LOG SET

BH38-B501

10 Piece Log Set

BH38-B1

#BH38 B1 Log

BH38-B2

#BH38 B2 Log

BH38-B3

#BH38 B3 Log

BH38-B4

#BH38 B4 Log

BH38-B5

#BH38 B5 Log

BH38-B6

#BH38 B6 Log

BH38-B7

#BH38 B7 Log

BH38-B8

#BH38 B8 Log

BH38-B9

#BH38 B9 Log

BH38-B10

#BH38 B10 Log

600-715

1/2” Lava Rock

900-REMB

Rock Wool Embers

BLACK GLASS PANEL SET

BH38-BG900

Black Glass Panel Set

REFRACTORY PANEL SETS

BH38-CB900

Chicago Brick Refractory Set

BH38-L900

Ledgestone Refractory Set

BH38-HB900

Herringbone Refractory Set

Hussong Manufacturing Co., Inc.
204 Industrial Park Drive PO Box 577
Lakefield, MN 56150-0577 USA

BHM-38 & BHM-38-BW

SECTION 14

REPLACEMENT PARTS LIST

#BHM-38 & #BHM-38-BW

R.1 September 2021

HUSSONG MFG. CO., INC.

KOZY HEAT FIREPLACES

Содержание BELLINGHAM 38

Страница 1: ...dinanaftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate Thi...

Страница 2: ......

Страница 3: ...We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong President Dudley Hussong Board Chairman Homeowner Refere...

Страница 4: ......

Страница 5: ...t Systems 46 7 2 Venting Requirements 47 7 3 Natural Draft Vent Restriction 47 7 4 Natural Draft Installation 48 7 5 Class A Chimney Masonry Chimney Conversion 51 7 6 Coaxial to Co Linear Chimney Conv...

Страница 6: ......

Страница 7: ...d thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed 1 3 2 Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance wit...

Страница 8: ...Installations Refer to the American Gas Association guidelines for the gas designed appliances derating method For elevations above 2 000 610m input ratings are to be reduced by 4 for each 1 000 305m...

Страница 9: ...PLACES 4 120mm 13 349mm 131 16 332mm 1711 16 450mm 27 698mm 247 8 632mm 387 16 976mm 445 8 1134mm 35 895mm 43 1098mm 15 401mm 22 558mm 515 8 1131mm 20 508mm TOP VIEW LEFT SIDE VIEW FRONT VIEW RIGHT SI...

Страница 10: ...Mfg Co Inc barrier for this appliance Refer to FIGURE 2 2 below for dimensions and identification of the safety barrier For installation instructions refer to section 4 2 SAFETY BARRIER AND SURROUND...

Страница 11: ...s the option to redistribute radiant heat through plenum s This option allows for combustible facing materials above the fireplace heat reduction for a TV above the fireplace and lower mantel clearanc...

Страница 12: ...facing away from the fireplace 3 Secure the nailing flanges to the fireplace with screws provided through the slots in nailing flanges 4 Bend perforation on nailing flange until parallel with firepla...

Страница 13: ...e Kit installations The stand off assembly provides Minimum distance to header Contact point for non combustible material above the fireplace Attachment for the header heat shield 1 Locate the stand o...

Страница 14: ...dewall trim 3 76mm Fireplace side finishing edge to adjacent sidewall 6 152mm Fireplace top finishing edge to 3 4 19mm mantel trim 12 305mm Mantel 6 152mm deep from fireplace top finishing edge 15 1 2...

Страница 15: ...full width and depth of the appliance This fireplace may be elevated off the floor provided it is properly supported by framing materials and maintains ceiling clearances If installed above floor lev...

Страница 16: ...se the minimum height for the center of the vent pipe by 3 1 4 83mm when framing the wall pass through for horizontal terminations 3 5 2 2 Clearances A minimum of 1 25mm clearance on all sides of the...

Страница 17: ...stems for this appliance vary in vertical length Please consult the vent manufacturer s instructions to determine the elbow dimension used for installation Adjust the wall pass through rough opening d...

Страница 18: ...ang dimensions following FIGURE 3 8 below The continuous insulated building envelope and weatherproof membrane are not to be interrupted by fireplace installation See FIGURE 3 9 on the following page...

Страница 19: ...erproof overhang in front and sides M i n i m u m w e a t h e r p r o o f o v e r h a n g i n f r o n t a n d s i d e s M i n i m u m w e a t h e r p r o o f o v e r h a n g i n f r o n t a n d s i d...

Страница 20: ...age 23 3 7 1 Exterior and Interior Heat Transfer Kit This appliance can have 2 heat transfer kits installed at the same time It can be up to two of the same heat transfer kit or a combination of inter...

Страница 21: ...emoved for heat distribution required vented cavity framing designs and Komfort Zone Kit installations as shown in FIGURE 3 11 1 Remove the 2 top cover plates 4 screws each See FIGURE 3 12 2 Remove co...

Страница 22: ...ve the fireplace The back stand offs must be installed See FIGURE 3 13 below 1 Remove 4 screws securing the header heat shield to the stand off assembly 2 Discard header heat shield 3 Align the holes...

Страница 23: ...ler head and discharge opening cannot be less than 60 1524mm in length at every point from the origin of the discharge opening You must also verify the sprinkler head sensor is set to the proper heat...

Страница 24: ...ructions could create a fire hazard Ensure air flow within the air discharge opening is not restricted in any way These are minimum dimensions shown for the air discharge opening and the opening may b...

Страница 25: ...charge overhang in front of the air discharge opening This installation method can provide a means to visually hide the air discharge opening 38 965mm MIN 46 1168mm MIN 4 101mm MIN 6 152mm MAX 6 152mm...

Страница 26: ...rge opening 12 305mm is the maximum length of the molding or trim projection and you must maintain 3 76mm clearance for the full length of crown molding trim projection This molding or trim cannot dec...

Страница 27: ...e over heating and create a fire hazard This installation method can alleviate any possible concerns with paint discoloration from heat or dust FIGURE 3 19 is shown with an air discharge overhang in f...

Страница 28: ...ning 12 305mm is the maximum length of the molding or trim projection and you must maintain 3 76mm clearance for the full length of crown molding trim projection This molding or trim cannot decrease t...

Страница 29: ...WARNING Do NOT cover or place any items in the air discharge opening area Grilles and louvers are NOT allowed WARNING Failure to comply with these instructions could create a fire hazard Ensure air f...

Страница 30: ...2 305mm is the maximum length of the molding or trim projection and you must maintain 1 1 2 38mm clearance for the full length of crown molding trim projection This molding or trim cannot decrease the...

Страница 31: ...ge overhang in front of the air discharge opening This installation method can provide a means to visually hide the air discharge opening 6 152mm MAX 8 203mm MIN 88 2235mm MIN 1 38mm MIN 6 152mm MAX 8...

Страница 32: ...ishing edge After the first 6 152mm from the side finishing edge the combustible side trim projection is unlimited unrestricted See FIGURE 4 3 on page 35 4 1 2 Adjacent Sidewall Requirements The adjac...

Страница 33: ...Hearth 21 546mm 15 394mm 12 305mm 19mm Trim 27 699mm 25 635mm 2 64mm 88 2235mm 22 558mm 171 8 435mm 12 305mm 9 229mm 6 152mm Unlimited Bottom finishing edge Each square represents 1 25mm of mantel pro...

Страница 34: ...t Non combustible Mantel Projections 33 851mm 6 152mm 88 2235mm 22 558mm 12 305mm 9 229mm 6 152mm Top finishing edge Combustible floor Non combustible material Non combustible mantel ONLY Non combusti...

Страница 35: ...NG MFG CO INC KOZY HEAT FIREPLACES 35 4 1 1 cont 4 1 2 Adjacent Sidewall Requirements Mantel Leg Side Combustible Clearance 1 25mm 3 76mm 6 152mm 1 25mm Fireplace finishing edge unlimited Each square...

Страница 36: ...38 BW R 1 HUSSONG MFG CO INC KOZY HEAT FIREPLACES 36 4 1 3 cont Facing Requirements 43 1098mm 2 63mm 515 8 1331mm 69 16 167mm 387 16 976mm 247 8 632mm 15 401mm 88 2235mm Figure 4 4 Rough in Clearance...

Страница 37: ...Facing Requirements 423 16 1072mm 2 64mm 38 978mm 2415 16 633mm 81 16 205mm 1 38mm 545 8 1387mm Non combustible finishing material only Combustible finishing material allowed Non combustible finishing...

Страница 38: ...the desired mount 4 Raise the safety barrier screen front slightly into slots and allow the tabs to lower into position To remove safety barrier screen lift the screen up and out of slots 4 2 2 Option...

Страница 39: ...m thick See FIGURE 4 5 on page 37 Install facing material up to the finishing edge that surrounds the glass frame assembly Do not apply any material beyond this point The glass frame assembly must be...

Страница 40: ...g edge Unlimited Each square represents 1 25mm of mantel projection Combustible wall finish up to 1 25mm may be installed over cement board and butt up to the finishing edge around opening 27 669mm 2...

Страница 41: ...FG CO INC KOZY HEAT FIREPLACES 41 4 3 2 cont Adjacent Sidewall Requirements Mantel Leg Side Combustible Clearance 1 25mm 6 152mm 1 25mm Finishing edge unlimited 6 152mm 88 2235mm TOP VIEW Each sqaure...

Страница 42: ...Non combustible material Combustible wall finish up to 1 25mm thick may be installed up to finishing edge and air discharge opening Bottom finishing edge Top finishing edge Air discharge opening Non c...

Страница 43: ...excess of psi 3 5 kPa For test pressures equal to or less than psi 3 5 kPa the appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve A listed and...

Страница 44: ...OCATIONS 12 x H H Lowest discharge opening Approved cap Approved vent pipe Roof pitch x 12 H Minimum height from roof to lowest discharge opening Minimum 12 30m Figure 6 1 Vertical Vent Cap Clearances...

Страница 45: ...l air supply inlet 6 1 83m 3 91cm above if within 10 3m horizontally Massachusetts 10 3m L Clearance above paved sidewalk or paved driveway located on public property 7 2 13m M Clearance under veranda...

Страница 46: ...ems in sections 7 1 1 and 7 1 2 with flexible pipe can be installed following the vent manufacturer s installation instructions Refer to the vent manufacturer s installation manual for complete instal...

Страница 47: ...le per ASTM E 136 7 3 Natural Draft Vent Restriction Burner flame appearance and characteristics are affected by altitude fuel quality venting configuration and other factors To achieve desirable flam...

Страница 48: ...erminations 3 914mm minimum vertical length 50 15 24m maximum vertical length termination cap ii Minimum Maximum Vertical Terminations with Reducer 4 x 6 5 8 reducer 3 914mm minimum vertical length 50...

Страница 49: ...horizontal elbow 8 2 44m maximum horizontal termination cap iii Minimum 48 Vertical Minimum Horizontal 48 1219mm vertical vent length 90 horizontal elbow termination cap iii Minimum 48 Vertical Maxim...

Страница 50: ...ection 7 1 pg 46 with flexible pipe can be installed following the vent manufacturer s installation instructions 25 7 6m maximum vertical rise 25 7 6m maximum horizontal run 50 15 2m of total length M...

Страница 51: ...through the ceiling Class A Masonry chimney Route the exhaust gases and intake air through the existing Class A Masonry chimney 7 5 1 4 Flex Pipe Venting Configurations IMPORTANT Horizontal vent sect...

Страница 52: ...s and intake air through the existing masonry chimney 7 6 1 Coaxial to Co Linear Venting Configurations IMPORTANT Horizontal vent sections require at least 1 4 6mm rise for every 12 305mm of travel IM...

Страница 53: ...lance forward and align the glass valance with the bottom frame rail 2 Use the provided tool to pull the 2 latch assemblies to latch with the flange on top of the glass valance 3 Reinstall safety barr...

Страница 54: ...ions and bend the metal finger at a 90 angle 8 3 1 Refractory Panels 1 Install back refractory panel Secure with panel clips previously bent See FIGURE 8 3 2 Install side refractory panels Secure with...

Страница 55: ...ersion before installing the log set Follow the conversion instructions included with the kit Log numbers are located on each log Refer to the following instructions and illustrations for proper log p...

Страница 56: ...the hole in log 7 with the pin in log 1 FIGURE 8 8 and position as shown in FIGURE 8 9 5 Align the hole in log 8 with the pin in log 4 FIGURE 8 8 and position as shown in FIGURE 8 9 6 Align the hole...

Страница 57: ...ed pieces on top of the ember bed You may place the pieces at your discretion See FIGURE 8 10 and FIGURE 8 11 10 Distribute lava rock at the sides onto the media tray braces and firebox floor 11 Use a...

Страница 58: ...rd Removal Use FIGURE 8 13 and FIGURE 8 14 for guidelines to remove the control board 1 Disconnect electrical power 2 Locate the manual valve upstream of the appliance connector and close valve 3 Remo...

Страница 59: ...the firebox Secure with screws previously removed 4 Reinstall the left and right media tray braces Secure with 4 screws previously removed 5 Reinstall the front burner Position the burner tube ventur...

Страница 60: ...ng from this plug 9 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical...

Страница 61: ...y CAUTION Disconnect all electrical power from the fireplace before performing this task ATTENTION If converting to propane complete the conversion before installing any light kit components Follow in...

Страница 62: ...p Light Kit 1 Remove the safety barrier screen and glass frame assembly if installed 2 Remove the top light kit cover assembly 8 screws total FIGURE 9 4 Save screws 3 Install or replace 2 halogen bulb...

Страница 63: ...ower to the appliance 10 Press the wireless remote ON button 11 If the appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier...

Страница 64: ...ON OFF toggle switch to ON position for remote control operation of the main burner and fireplace features 7 Reinstall safety barrier screen 10 3 Reset the System for Manual Operation 1 Access the tog...

Страница 65: ...d 2 First ignition attempt will generate sparks for 60 seconds 3 If there is no flame ignition rectification within the 60 second time frame the IFC module will stop generating sparks for approximatel...

Страница 66: ...change from a spark to pilot system to the standing pilot option The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air f...

Страница 67: ...ce to reduce flame height by one level until the flame is turned off 3 Press the up arrow key once to increase flame height by one step If the up arrow key is pressed while the system is on but the fl...

Страница 68: ...battery 3 While reinserting the battery push and hold the thermostat key The temperature bulb graphic will not be displayed on the LCD screen To reactivate remote thermostat operation follow the same...

Страница 69: ...Press the up arrow key to turn the ember bed light kit ON 3 Press the down arrow key to turn the ember bed light kit OFF 4 A single beep will confirm reception of the command 10 9 11 1 Adjust Ember B...

Страница 70: ...inimum and maximum recommended pressure settings TABLE 11 1 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not o...

Страница 71: ...uel Front Burner Venturi Rear Burner Venturi Natural Gas 1 8 3 175mm 1 8 3 175mm Propane 3 8 9 525mm 3 8 9 525mm In the small components packet included with this appliance there is an air shutter adj...

Страница 72: ...sly removed 11 2 2 2 Restrictor Plate Modification 1 Remove the safety barrier and the glass frame assembly 2 Remove the restrictor plate by pulling it down and out of the 5 127mm exhaust pipe Make ne...

Страница 73: ...ill not stay lit No propane in tank Check propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too narrow diameter or p...

Страница 74: ...venturi setting Venturi air shutter may need to be opened slightly to allow more air into the gas mix Refer to section 11 2 1 BURNER VENTURI on page 71 Incorrect vent cap installation Adjust if necess...

Страница 75: ...manual included with the kit For natural draft vent installation refer to section 7 0 VENTING on page 46 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system...

Страница 76: ...for leaks Inspect the operation of the flame safety system Pilot or Flame rectification device Visually check pilot light when in operation Inspect and ensure the lighting of the main burner occurs wi...

Страница 77: ...700 350A Main Line Wire Harness 42 700 239 Natural Gas Burner Orifice REAR 39 700 656 On Off Wire Harness 700 261 Propane Burner Orifice FRONT 61 700 756 Battery Back up 700 165M Propane Burner Orifi...

Страница 78: ...B4 Log BH38 B5 BH38 B5 Log BH38 B6 BH38 B6 Log BH38 B7 BH38 B7 Log BH38 B8 BH38 B8 Log BH38 B9 BH38 B9 Log BH38 B10 BH38 B10 Log 600 715 1 2 Lava Rock 900 REMB Rock Wool Embers BLACK GLASS PANEL SET...

Страница 79: ...ranty does not cover installation and operational related problems such as environmental conditions nearby trees buildings hilltops mountains inadequate venting or ventilation excessive offsets negati...

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