TABLE OF CONTENTS
HOMEOWNER REFERENCE INFORMATION .................................3
TABLE OF CONTENTS .....................................................................5
1.0 INTRODUCTION ......................................................................7
1.1 Appliance Certification ............................................................................ 7
1.2 California Proposition 65 Warning ....................................................... 7
1.3 Requirements for the Commonwealth of Massachusetts ........... 7
2.0 SPECIFICATIONS .....................................................................8
2.1 Heating Specifications.............................................................................. 8
2.2 Electrical Specifications ........................................................................... 8
2.3 Appliance Dimensions ............................................................................. 9
2.4 Safety Barrier Screen and Surround .................................................... 10
3.0 FRAMING .................................................................................11
3.1 Installation Planning ................................................................................. 11
3.2 Nailing Flange Assembly and Installation ......................................... 12
3.3 Stand-off Assembly and Header Heat Shield Assembly and
Installation .................................................................................................... 13
3.4 Clearances to Combustibles ................................................................... 14
3.5 Rough Framing ........................................................................................... 15
3.6 Outdoor Covered Fireplace Installation ............................................. 18
3.7 Heat Management Preparation Overview ........................................ 20
3.8 Vented Cavity ............................................................................................... 23
4.0 FACING AND FINISHING .........................................................32
4.1 Standard Installation Facing and Finishing Requirements ........ 32
4.2 Safety Barrier and Surround Installation ............................................ 38
4.3 Vented Cavity and Komfort Zone Kit Facing and Finishing
Requirements ............................................................................................. 39
5.0 GAS LINE CONNECTION .........................................................43
5.1 Gas Conversion ........................................................................................... 43
5.2 Gas Line Installation .................................................................................. 43
6.0 TERMINATION LOCATIONS ....................................................44
6.1 Natural Draft Vertical Vent Termination ............................................. 44
6.2 Natural Draft Minimum Vent Termination Clearances .................. 45
7.0 VENTING ..................................................................................46
7.1 Approved Vent Systems ........................................................................... 46
7.2 Venting Requirements .............................................................................. 47
7.3 Natural Draft Vent Restriction ............................................................... 47
7.4 Natural Draft Installation ......................................................................... 48
7.5 Class A Chimney/Masonry Chimney Conversion ........................... 51
7.6 Coaxial to Co-Linear Chimney Conversion ....................................... 52
8.0 FIREPLACE SETUP ...................................................................53
8.1 Glass Frame Assembly .............................................................................. 53
8.2 Gas Valve Access Cover Plate Removal and Installation ............... 53
8.3 Panel Installation ........................................................................................ 54
8.4 #BH38-500 & #BH38-B501 Log Set Installation ............................... 55
8.5 Control Board Access, Removal and Installation ............................ 58
9.0 ELECTRICAL INFORMATION ..................................................60
9.1 Electrical Specifications ........................................................................... 60
9.2 Wiring Requirements ................................................................................ 60
9.3 Outlet Junction Box ................................................................................... 61
9.4 Ember Bed Light Kit (auxiliary) .............................................................. 61
9.5 Top Light Kit #600-TLK .............................................................................. 62
10.0 OPERATING INSTRUCTIONS ................................................63
10.1 Setup Proflame 2 IFC Module .............................................................. 64
10.2 Initialize the Control System ................................................................ 64
10.3 Reset the System for Manual Operation ......................................... 64
10.4 Automatic Safety Restart ...................................................................... 64
10.5 Backup Battery Operation ................................................................... 64
10.6 Control System 7 Day Timeout ........................................................... 65
10.7 IFC Module Ignition Sequence ........................................................... 65
10.8 Additional Diagnostic Information ................................................... 65
10.9 Remote Control Operation .................................................................. 66
11.0 ADJUSTMENT ........................................................................70
11.1 Pressure Testing ........................................................................................ 70
11.2 Burner Flame Adjustments .................................................................. 71
12.0 TROUBLESHOOTING.............................................................73
13.0 MAINTENANCE......................................................................75
13.1 Firebox ......................................................................................................... 75
13.2 Fan ................................................................................................................. 75
13.3 Vent System ............................................................................................... 75
13.4 Glass Assembly ......................................................................................... 75
13.5 Burner and Pilot System ....................................................................... 76
14.0 REPLACEMENT PARTS LIST..................................................77
LIMITED LIFETIME WARRANTY ....................................................79
#BHM-38 & #BHM-38-BW
R.1 September 2021
5
HUSSONG MFG. CO., INC.
KOZY HEAT FIREPLACES
