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Model DP Oil-Fired Heater

Page 23

13. Replace the oil nozzle once each season (see the

oil burner manual).

14. Oil the burner motor every three months. Use

non- detergent #40 motor oil at both oil holes.

SECTION  9.

Troubleshooting

9.1 Home Owner Heater Troubleshooting

Problems which may come up with the pool

heater operation or performance will require a trained,

professional technician. There are a few preliminary

symptoms the pool owner should check before calling

a technician:

9.1.1   Oil Burner Does Not Fire

1.

Is the pool temperature control set high enough to

call for heat?

2.

Is the pool heater switch ON? Are all circuit

fuses and remote switches ON?

3.

Is the pool filter clean?

4.

Is there enough fuel in the tank? Is the fuel valve

turned ON?
If the answer to all of these questions is yes, try

the manual overload reset switches on the burner

motor and primary control. If burner does not fire, turn

the heater switch OFF then ON, and try the reset

switches again. If the burner still refuses to fire, call

the service technician.

9.1.2 Heater Does Not Maintain the Desired

          Water Temperature

1.

Is the temperature control set high enough?

2.

Is the filter cycle setting on the time clock long

enough to permit the heater to raise the

temperature?

3.

Is the heater the right size for the pool?

If these conditions are satisfactory, the heat

exchanger could be fouled, or the heater controls may

not be functioning properly. Call a service technician.

9.1.3  Burner Operates, But There is Smoke or

          Pulsating Combustion

This is usually caused by improper combustion

adjustment, fouled heat exchanger or a fuel supply

problem. Call a service technician.

9.1.4  Pool Water Overheating

Turn the heater switch OFF and call a service

technician.

9.2 Professional Troubleshooting Guide

9.2.1 Introduction

A qualified oil burner technician must service this

equipment. Frequently, this service is available through

the fuel oil supplier.

WARNING

Some of these procedures involve exposing the line

voltage circuit. There is considerable danger of

electric shock.

The XL-3 is an oil-fired pool heater designed to

burn No. 2 fuel oil or No. 2 diesel fuel. Do not use

other fuels. The burner assembly comes standard with

a two-stage pump. This allows the heater to be

installed a relatively long distance from the fuel tank.

9.2.2 Initial Checks

1 . Is the oil burner connected to a one- or two-pipe

system? All units are factory set for one-pipe

systems. To convert a unit to a two-pipe system,

a bypass plug must be installed in the fuel pump.

The plug is supplied with the oil burner. There is

a decal located on the fuel pump showing where

the bypass plug goes.
If a fuel unit is set up for a two-pipe system, but

is actually connected to a one-pipe system, the

pressure in the fuel pump builds up to over 300

psi when the burner turns on. This will cause the

motor to bind and stop running or ruin the pump

seals, or both.

2.

An oil filter must be installed on the inlet line. A

very small amount of dirt in the oil can plug the

nozzle. A properly sized oil filter is shipped with

the heater (see Figure 8).

3.

Is there oil in the storage tank?

4.

Are all of the shut-off valves on the oil lines

open?

5.

Are the fuel lines adequately sized according to

the Table 3 on page 10?

6.

Are there any leaks in the fuel line? A very small

leak can cause the fuel pump to suck air into the

system, resulting in failure to operate or a

pulsating, noisy fire.

7.

Is the unit properly grounded electrically? This is

extremely important. Use of PVC piping in the

pool filter system prevents grounding through the

piping.

Содержание DP3000

Страница 1: ...erty damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL FUEL Do not try to light...

Страница 2: ...Sanitizing Chemicals 13 SECTION 6 Electrical 6 1 GeneralInformation 14 6 2 MainPower 14 6 3 Bonding 14 6 4 Auxiliary Time Clock Wiring 14 SECTION 7 Operating Instructions 7 1 NormalOperation 15 7 2 S...

Страница 3: ...cautions are identified by the symbol Be sure to read and comply with all of the warnings and cautions WARNING For your safety do not store gasoline or other flammable liquids or vapors in the vicinit...

Страница 4: ...nstallation date and name of the installer Shipping costs are not included in the warranty coverage The warranty does NOT cover damage caused byimproperassembly installation operationorfield modificat...

Страница 5: ...ee Section 2 3 3 Non combustible bases are available from your Jandy distributor 1 8 Specifications 1 8 1 General Specifications 1 InstallationLocation Certified for use In the USA Indoor and Outdoor...

Страница 6: ...ned Use the two screws supplied in the small envelope to secure the ends together Install the inner stack 7 18cm diameter on the collar of the flue collector before attaching the vent cap outdoor inst...

Страница 7: ...carpet floor without placing a noncombustible platform between the floor and the heater The heater can be installed on a combustible floor if a noncombustible base assembly available from Jandy is us...

Страница 8: ...pen on three sides This prevents combustion gases from being diverted into living areas through doors windows or gravity inlets If the heater is installed close to a structure protect it from rain wat...

Страница 9: ...ough horizontal ducts each opening and duct must provide one square inch of flow area for each 2000 BTU Hr 0 6 kW The XL 3 model DP3000 has an input rating of 315 000 BTU Hr The vent opening requireme...

Страница 10: ...ble provisions of the local buildingcodes 2 In Canada CAN CGA B149 1 or 2 Avoid terminating heater vents near air conditioning or air supply fans The fans can pick up exhaust flue products from the he...

Страница 11: ...l oil or 2 diesel fuel will be used to supply the heater Laars XL 3 heaters as shipped from the factory are certified to operate at sea level but the burner air shutter can be adjusted to operate the...

Страница 12: ...the heater water connections are no more than six feet below the pool water surface and no more than 15 feet above it See instructions for pressure switch adjustment Section 7 6 for more information...

Страница 13: ...heat exchanger on a previously installed heater be sure that all electrical power the gas supply and water supply have been turned off before starting the procedure Follow these step by step instructi...

Страница 14: ...2 Replace the top assembly and fasten it in place with the eight screws 2 previously removed Install the inner stack 23 Reinstall the inner stack 1 Install the chimney cap assembly or barometric draft...

Страница 15: ...ectly to the inlet outlet header by threading it into the hole 3 Route the discharge piping so that steam from the pipe does not endanger anyone near the heater Refer to your local installation codes...

Страница 16: ...CAUTION This heater must be connected to a bonding grid with a solid copper wire not smaller in diameter than 8 ga The National Electrical Code and most other codes require that all metallic componen...

Страница 17: ...essure in the piping the contacts in the heater pressure switch close Figure 14 Wiring Diagram 60 Hz Model 2 The heater thermostat calls for heat completing the circuit between the two thermostat term...

Страница 18: ...he firebox during shipping At initial start up and at start up after a prolonged period of non use inspect the firebox for damage or deterioration Remove the cover plate and plug from the inspection h...

Страница 19: ...r Make sure of the proper air adjustment The air shutter is factory set for 12 C02 but verify this after installation When starting the heater follow these steps 1 Start the filter pump Let it run for...

Страница 20: ...o close at too low of a flow can damage the appliance Adjust the switch to turn the heater off not on The pressure switch is preset at the factory for activation at 2 psi 14 kPa However it is adjustab...

Страница 21: ...nstall the special thread adapter and Pete s plug fitting and insert a pocket thermometer A temperature rise measurement kit is available through your Jandy distributor See section 10 of this manual f...

Страница 22: ...ed Level Free Chlorine or 1 0 to 3 0 ppm Bromine 3 0 to 5 0 ppm pH 7 2 to 7 6 Total Alkalinity TA 80 to 120 ppm Calcium Hardness CH 200 to 400 ppm Langelier Saturation Index SI 0 5 to 0 5 Cyanuric Aci...

Страница 23: ...a circuit breaker was switched off during the winter be sure that the breaker is back on 6 Turn on the heater following the start up instruc tions in this manual see Section 7 2 8 3 Inspection and Se...

Страница 24: ...e as necessary 12 Clean the heat exchanger using the following schedule After installation and first start up check the heat exchanger for black carbon soot buildup after the following periods of oper...

Страница 25: ...eater switch OFF and call a service technician 9 2 Professional Troubleshooting Guide 9 2 1Introduction A qualified oil burner technician must service this equipment Frequently this service is availab...

Страница 26: ...caused by Foulednozzle Fuel line air leaks Improper nozzle pressure pressure should be 100 psi Improper air setting see Section 9 2 3 4 4 Press the reset button on the motor If the unit does not star...

Страница 27: ...Off Remove one of the thermostat leads from the primary control If the oil burner shuts off the problem is in the heater control circuit The circuit includes the pressure switch high limit safety swi...

Страница 28: ...ness 135 f All R0057700 16 High Limit Switch Cover with Gasket All R0390400 17 ON OFF Switch with Cover and Gask All R0390500 19 Gasket Only All R0390600 20 Oil Burner Harness All R0057600 21 Connecto...

Страница 29: ...PARTS COMPONENTS Not Shown 61 End Air Shutter All R0387800 62 Bulk Air Band All R0387900 63 Tube Gasket All R0388000 64 Motor 1 7 H P 3450 RPM All R0388100 65 Blower Wheel 4 1 4 x 3 7 16 All R0388200...

Страница 30: ...UCTS 46 1 44 45 60 59 27 23 42 32 9 10 17 8 4 28 33 30 23 27 35 34 26 25 52 51 53 54 55 56 57 7 5 7 6 14 80 25 15 37 38 40 13 16 29 22 14 21 41 43 7 2 3 12 19 20 29 30 33 34 35 36 47 48 49 50 58 81 10...

Страница 31: ...Model DP Oil Fired Heater Page 29 NOTES...

Страница 32: ...ow rates outside the published minimum and maximum specifications 7 Use of non factory authorized parts or accessories in conjunction with the product s 8 Chemical contamination of combustion air or i...

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