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Page 12

POOL PRODUCTS

12. Lift out and rotate the heat exchanger (12).

Make sure the insulation strips that were under

the header bars stay in position.

13. Rotate the conduit assembly and attach it to the

switch box (11). Tighten the compression nut on

the other end.

14. Reinstall the screws (10) through the hold-down

clips at each corner of the heat exchanger. Put

the insulation back in the corners.

15. Reinstall the drain extensions (8) and 1/4" plug

(9) in the positions shown in Figure. 5.

16. Straighten the siphon loop tubing (7) and install it

in the header at the original position of the 1/4"

drain plug (see Figure 5).

17. Remove the vent blades (13) from both gap

spacers. Reinstall the vent blades using the

previously unoccupied holes in each of the gap

spacers.

18. Replace the gap spacers (6) on the opposite side

of the heater from their original position.

19. Reinstall any previously removed rubber

grommets and replace siphon loop cover (5).

20. Replace the heat exchanger end baffles (4).
21. Reinstall the flue collector assembly (3).
22. Replace the top assembly and fasten it in place

with the eight screws (2) previously removed.

Install the inner stack

23. Reinstall the inner stack (1). Install the chimney

cap assembly, or barometric draft control if one

was removed.

5.5 Connections at Heater

Connect the inlet and outlet piping to the

universal flange couplings on the heater as shown in

Figure 12. The inlet and outlet ports on the heater are

clearly marked with arrows on top of the control

cover.

The flanged couplings accept either threaded iron

pipe, 1-1/2" NPT, unthreaded 1-1/4" iron pipe, or

1-1/2" copper tubing (see Fig. 12).

Connect the pool heater between the pump and

filter and the pool or spa. If the system flow rate

exceeds 60 gpm (227 lpm), install a manual bypass

valve between the heater inlet and outlet (see Figure

9). If the flow rate is below 60 gpm (227 lpm), the

automatic, built-in bypass valve will maintain the

proper flow through the heater.

If a manual bypass is required, see section 7.6 of

this manual for the proper procedure for adjustment.

Install a check valve and heat sink pipe in the

heater inlet if any part of the piping or filter system

uses plastic materials (see Figure 9).

Figure 10. Heat Exchanger Reversal.

Figure 11. Connection Locations.

Содержание DP3000

Страница 1: ...erty damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL FUEL Do not try to light...

Страница 2: ...Sanitizing Chemicals 13 SECTION 6 Electrical 6 1 GeneralInformation 14 6 2 MainPower 14 6 3 Bonding 14 6 4 Auxiliary Time Clock Wiring 14 SECTION 7 Operating Instructions 7 1 NormalOperation 15 7 2 S...

Страница 3: ...cautions are identified by the symbol Be sure to read and comply with all of the warnings and cautions WARNING For your safety do not store gasoline or other flammable liquids or vapors in the vicinit...

Страница 4: ...nstallation date and name of the installer Shipping costs are not included in the warranty coverage The warranty does NOT cover damage caused byimproperassembly installation operationorfield modificat...

Страница 5: ...ee Section 2 3 3 Non combustible bases are available from your Jandy distributor 1 8 Specifications 1 8 1 General Specifications 1 InstallationLocation Certified for use In the USA Indoor and Outdoor...

Страница 6: ...ned Use the two screws supplied in the small envelope to secure the ends together Install the inner stack 7 18cm diameter on the collar of the flue collector before attaching the vent cap outdoor inst...

Страница 7: ...carpet floor without placing a noncombustible platform between the floor and the heater The heater can be installed on a combustible floor if a noncombustible base assembly available from Jandy is us...

Страница 8: ...pen on three sides This prevents combustion gases from being diverted into living areas through doors windows or gravity inlets If the heater is installed close to a structure protect it from rain wat...

Страница 9: ...ough horizontal ducts each opening and duct must provide one square inch of flow area for each 2000 BTU Hr 0 6 kW The XL 3 model DP3000 has an input rating of 315 000 BTU Hr The vent opening requireme...

Страница 10: ...ble provisions of the local buildingcodes 2 In Canada CAN CGA B149 1 or 2 Avoid terminating heater vents near air conditioning or air supply fans The fans can pick up exhaust flue products from the he...

Страница 11: ...l oil or 2 diesel fuel will be used to supply the heater Laars XL 3 heaters as shipped from the factory are certified to operate at sea level but the burner air shutter can be adjusted to operate the...

Страница 12: ...the heater water connections are no more than six feet below the pool water surface and no more than 15 feet above it See instructions for pressure switch adjustment Section 7 6 for more information...

Страница 13: ...heat exchanger on a previously installed heater be sure that all electrical power the gas supply and water supply have been turned off before starting the procedure Follow these step by step instructi...

Страница 14: ...2 Replace the top assembly and fasten it in place with the eight screws 2 previously removed Install the inner stack 23 Reinstall the inner stack 1 Install the chimney cap assembly or barometric draft...

Страница 15: ...ectly to the inlet outlet header by threading it into the hole 3 Route the discharge piping so that steam from the pipe does not endanger anyone near the heater Refer to your local installation codes...

Страница 16: ...CAUTION This heater must be connected to a bonding grid with a solid copper wire not smaller in diameter than 8 ga The National Electrical Code and most other codes require that all metallic componen...

Страница 17: ...essure in the piping the contacts in the heater pressure switch close Figure 14 Wiring Diagram 60 Hz Model 2 The heater thermostat calls for heat completing the circuit between the two thermostat term...

Страница 18: ...he firebox during shipping At initial start up and at start up after a prolonged period of non use inspect the firebox for damage or deterioration Remove the cover plate and plug from the inspection h...

Страница 19: ...r Make sure of the proper air adjustment The air shutter is factory set for 12 C02 but verify this after installation When starting the heater follow these steps 1 Start the filter pump Let it run for...

Страница 20: ...o close at too low of a flow can damage the appliance Adjust the switch to turn the heater off not on The pressure switch is preset at the factory for activation at 2 psi 14 kPa However it is adjustab...

Страница 21: ...nstall the special thread adapter and Pete s plug fitting and insert a pocket thermometer A temperature rise measurement kit is available through your Jandy distributor See section 10 of this manual f...

Страница 22: ...ed Level Free Chlorine or 1 0 to 3 0 ppm Bromine 3 0 to 5 0 ppm pH 7 2 to 7 6 Total Alkalinity TA 80 to 120 ppm Calcium Hardness CH 200 to 400 ppm Langelier Saturation Index SI 0 5 to 0 5 Cyanuric Aci...

Страница 23: ...a circuit breaker was switched off during the winter be sure that the breaker is back on 6 Turn on the heater following the start up instruc tions in this manual see Section 7 2 8 3 Inspection and Se...

Страница 24: ...e as necessary 12 Clean the heat exchanger using the following schedule After installation and first start up check the heat exchanger for black carbon soot buildup after the following periods of oper...

Страница 25: ...eater switch OFF and call a service technician 9 2 Professional Troubleshooting Guide 9 2 1Introduction A qualified oil burner technician must service this equipment Frequently this service is availab...

Страница 26: ...caused by Foulednozzle Fuel line air leaks Improper nozzle pressure pressure should be 100 psi Improper air setting see Section 9 2 3 4 4 Press the reset button on the motor If the unit does not star...

Страница 27: ...Off Remove one of the thermostat leads from the primary control If the oil burner shuts off the problem is in the heater control circuit The circuit includes the pressure switch high limit safety swi...

Страница 28: ...ness 135 f All R0057700 16 High Limit Switch Cover with Gasket All R0390400 17 ON OFF Switch with Cover and Gask All R0390500 19 Gasket Only All R0390600 20 Oil Burner Harness All R0057600 21 Connecto...

Страница 29: ...PARTS COMPONENTS Not Shown 61 End Air Shutter All R0387800 62 Bulk Air Band All R0387900 63 Tube Gasket All R0388000 64 Motor 1 7 H P 3450 RPM All R0388100 65 Blower Wheel 4 1 4 x 3 7 16 All R0388200...

Страница 30: ...UCTS 46 1 44 45 60 59 27 23 42 32 9 10 17 8 4 28 33 30 23 27 35 34 26 25 52 51 53 54 55 56 57 7 5 7 6 14 80 25 15 37 38 40 13 16 29 22 14 21 41 43 7 2 3 12 19 20 29 30 33 34 35 36 47 48 49 50 58 81 10...

Страница 31: ...Model DP Oil Fired Heater Page 29 NOTES...

Страница 32: ...ow rates outside the published minimum and maximum specifications 7 Use of non factory authorized parts or accessories in conjunction with the product s 8 Chemical contamination of combustion air or i...

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