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Model DP Oil-Fired Heater

Page 25

6.

Lift up the ignition transformer and put tape over

the front of the cad cell (the burner will not start

unless the cad cell senses no light). Disconnect

the black lead going to the motor. Press the

primary control reset button. Use an insulated

screwdriver to touch the metal blade to one

spring contact on the transformer, and about 3/8"

away from the other spring contact. If there is

good spark between the blade and the spring, go

to the next step. If there is no spark, replace the

transformer.

7.

Remove the electrode-nozzle assembly and

inspect the high voltage sections for fouling,

cracked insulators or burnt electrodes. Replace

any defective parts.

8.

If the flame is poor quality or intermittent, use a

pressure gauge to check the nozzle pressure. If

the pressure is below 100 psi, but steady, reset it

to 100 psi and go to step 9. If the pressure is not

steady, use the attached Sundstrand Field Service

bulletin to check out the fuel unit. An unsteady

pressure reading could be a sign of a dirty oil

filter.

9.

Replace the burner nozzle with the nozzle called

out on the heater rating plate and go to step 10.

Replace nozzles once a year as part of the

annual cleaning and inspection service.

10. Check the C0

2

 Of the flue gases. The reading

should be between 11.5 to 12.5%. If the reading

is different, go to Section 9.2.3.4.

9.2.3.3

Oil Burner Will Not Shut Off

Remove one of the thermostat leads from the

primary control. If the oil burner shuts off, the problem

is in the heater control circuit. The circuit includes the

pressure switch, high limit safety switch, thermostat

and wire harness. Check for worn insulation on the

wire harness, which could cause a short. Check

operation of the thermostat and pressure switch.

9.2.3.4

Setting the Correct Fuel-Air

Mixture

Measure the C0

2

. If it measures less than 11.5%,

decrease the air supply. If it measures higher than

12.5%, increase the air supply.

When the fuel-air setting is correct, there will be

zero smoke. If there are still traces of smoke after

adjusting the fuel-air mixture, slowly increase the air

supply until the smoke disappears.

Use the proper instruments to measure both the

smoke and C0

2

.

1.

Too Much Air 

(low C0

2

)

Too much air decreases the efficiency of the

heater, and causes overheating of the jacket by

pressurizing the firebox. Too much air can also

cause poor ignition and a pulsating flame. If the

C0

2

 reading is below 11.5%, reduce the air

adjustment openings on the burner.

2.

Not Enough Air 

(high C0

2

)

Not enough air is much easier to detect. The

flame is dark yellow and the heater will smoke.

Generally, the C0

2

 reading will be above 12 %

when not enough air is provided.
Lacking proper instruments, a temporary fuel-air

adjustment can be made. Close the end shutter

and then slowly close the air bank until the heater

starts to smoke. Slowly open the end shutter until

the smoke completely disappears. The fuel-air

mixture will be close to the correct setting.

Figure 22. Electrode Adjustment.

Содержание DP3000

Страница 1: ...erty damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL FUEL Do not try to light...

Страница 2: ...Sanitizing Chemicals 13 SECTION 6 Electrical 6 1 GeneralInformation 14 6 2 MainPower 14 6 3 Bonding 14 6 4 Auxiliary Time Clock Wiring 14 SECTION 7 Operating Instructions 7 1 NormalOperation 15 7 2 S...

Страница 3: ...cautions are identified by the symbol Be sure to read and comply with all of the warnings and cautions WARNING For your safety do not store gasoline or other flammable liquids or vapors in the vicinit...

Страница 4: ...nstallation date and name of the installer Shipping costs are not included in the warranty coverage The warranty does NOT cover damage caused byimproperassembly installation operationorfield modificat...

Страница 5: ...ee Section 2 3 3 Non combustible bases are available from your Jandy distributor 1 8 Specifications 1 8 1 General Specifications 1 InstallationLocation Certified for use In the USA Indoor and Outdoor...

Страница 6: ...ned Use the two screws supplied in the small envelope to secure the ends together Install the inner stack 7 18cm diameter on the collar of the flue collector before attaching the vent cap outdoor inst...

Страница 7: ...carpet floor without placing a noncombustible platform between the floor and the heater The heater can be installed on a combustible floor if a noncombustible base assembly available from Jandy is us...

Страница 8: ...pen on three sides This prevents combustion gases from being diverted into living areas through doors windows or gravity inlets If the heater is installed close to a structure protect it from rain wat...

Страница 9: ...ough horizontal ducts each opening and duct must provide one square inch of flow area for each 2000 BTU Hr 0 6 kW The XL 3 model DP3000 has an input rating of 315 000 BTU Hr The vent opening requireme...

Страница 10: ...ble provisions of the local buildingcodes 2 In Canada CAN CGA B149 1 or 2 Avoid terminating heater vents near air conditioning or air supply fans The fans can pick up exhaust flue products from the he...

Страница 11: ...l oil or 2 diesel fuel will be used to supply the heater Laars XL 3 heaters as shipped from the factory are certified to operate at sea level but the burner air shutter can be adjusted to operate the...

Страница 12: ...the heater water connections are no more than six feet below the pool water surface and no more than 15 feet above it See instructions for pressure switch adjustment Section 7 6 for more information...

Страница 13: ...heat exchanger on a previously installed heater be sure that all electrical power the gas supply and water supply have been turned off before starting the procedure Follow these step by step instructi...

Страница 14: ...2 Replace the top assembly and fasten it in place with the eight screws 2 previously removed Install the inner stack 23 Reinstall the inner stack 1 Install the chimney cap assembly or barometric draft...

Страница 15: ...ectly to the inlet outlet header by threading it into the hole 3 Route the discharge piping so that steam from the pipe does not endanger anyone near the heater Refer to your local installation codes...

Страница 16: ...CAUTION This heater must be connected to a bonding grid with a solid copper wire not smaller in diameter than 8 ga The National Electrical Code and most other codes require that all metallic componen...

Страница 17: ...essure in the piping the contacts in the heater pressure switch close Figure 14 Wiring Diagram 60 Hz Model 2 The heater thermostat calls for heat completing the circuit between the two thermostat term...

Страница 18: ...he firebox during shipping At initial start up and at start up after a prolonged period of non use inspect the firebox for damage or deterioration Remove the cover plate and plug from the inspection h...

Страница 19: ...r Make sure of the proper air adjustment The air shutter is factory set for 12 C02 but verify this after installation When starting the heater follow these steps 1 Start the filter pump Let it run for...

Страница 20: ...o close at too low of a flow can damage the appliance Adjust the switch to turn the heater off not on The pressure switch is preset at the factory for activation at 2 psi 14 kPa However it is adjustab...

Страница 21: ...nstall the special thread adapter and Pete s plug fitting and insert a pocket thermometer A temperature rise measurement kit is available through your Jandy distributor See section 10 of this manual f...

Страница 22: ...ed Level Free Chlorine or 1 0 to 3 0 ppm Bromine 3 0 to 5 0 ppm pH 7 2 to 7 6 Total Alkalinity TA 80 to 120 ppm Calcium Hardness CH 200 to 400 ppm Langelier Saturation Index SI 0 5 to 0 5 Cyanuric Aci...

Страница 23: ...a circuit breaker was switched off during the winter be sure that the breaker is back on 6 Turn on the heater following the start up instruc tions in this manual see Section 7 2 8 3 Inspection and Se...

Страница 24: ...e as necessary 12 Clean the heat exchanger using the following schedule After installation and first start up check the heat exchanger for black carbon soot buildup after the following periods of oper...

Страница 25: ...eater switch OFF and call a service technician 9 2 Professional Troubleshooting Guide 9 2 1Introduction A qualified oil burner technician must service this equipment Frequently this service is availab...

Страница 26: ...caused by Foulednozzle Fuel line air leaks Improper nozzle pressure pressure should be 100 psi Improper air setting see Section 9 2 3 4 4 Press the reset button on the motor If the unit does not star...

Страница 27: ...Off Remove one of the thermostat leads from the primary control If the oil burner shuts off the problem is in the heater control circuit The circuit includes the pressure switch high limit safety swi...

Страница 28: ...ness 135 f All R0057700 16 High Limit Switch Cover with Gasket All R0390400 17 ON OFF Switch with Cover and Gask All R0390500 19 Gasket Only All R0390600 20 Oil Burner Harness All R0057600 21 Connecto...

Страница 29: ...PARTS COMPONENTS Not Shown 61 End Air Shutter All R0387800 62 Bulk Air Band All R0387900 63 Tube Gasket All R0388000 64 Motor 1 7 H P 3450 RPM All R0388100 65 Blower Wheel 4 1 4 x 3 7 16 All R0388200...

Страница 30: ...UCTS 46 1 44 45 60 59 27 23 42 32 9 10 17 8 4 28 33 30 23 27 35 34 26 25 52 51 53 54 55 56 57 7 5 7 6 14 80 25 15 37 38 40 13 16 29 22 14 21 41 43 7 2 3 12 19 20 29 30 33 34 35 36 47 48 49 50 58 81 10...

Страница 31: ...Model DP Oil Fired Heater Page 29 NOTES...

Страница 32: ...ow rates outside the published minimum and maximum specifications 7 Use of non factory authorized parts or accessories in conjunction with the product s 8 Chemical contamination of combustion air or i...

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