ITT Goulds Pumps 3500XD, Инструкции по установке, эксплуатации и обслуживанию

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Table of Contents
1 Safety..................................................................................................................................................................4
1.1 Important Safety Notice.............................................................................................................................4
1.2 Safety warnings.........................................................................................................................................4
1.3 Safety ........................................................................................................................................................5
1.4 General precautions ..................................................................................................................................6
1.5 ATEX Considerations and Intended Use.................................................................................................. 9
1.6 Parts ........................................................................................................................................................ 11
2 Pump Description ..........................................................................................................................................12
2.1 Receiving the pump.................................................................................................................................12
2.1.1 Storage requirements....................................................................................................................12
2.1.2 Handling ........................................................................................................................................12
2.2 Introduction..............................................................................................................................................13
2.3 Design concept........................................................................................................................................14
2.4 Construction details.................................................................................................................................14
3 Installation........................................................................................................................................................16
3.1 Site / foundation ......................................................................................................................................16
3.2 Level baseplate .......................................................................................................................................17
3.3 Alignment and alignment procedure........................................................................................................17
3.3.1 Alignment checks ..........................................................................................................................18
3.3.2 Alignment criteria ..........................................................................................................................18
3.4 Set up ......................................................................................................................................................18
3.5 Measurement ..........................................................................................................................................19
3.5.1 Angular alignment .........................................................................................................................19
3.5.2 Parallel alignment..........................................................................................................................20
3.5.3 Complete alignment ......................................................................................................................21
3.6 Alignment troubleshooting.......................................................................................................................22
3.7 Grout baseplate.......................................................................................................................................22
3.7.1 Alignment check............................................................................................................................23
3.8 Piping ......................................................................................................................................................23
3.8.1 General .........................................................................................................................................23
4 Preparation for Startup ...................................................................................................................................24
4.1 Check rotation .........................................................................................................................................24
4.1.1 Check impeller axial clearance ..................................................................................................... 24
4.1.2 Couple pump and driver................................................................................................................24
4.1.3 Lubricating bearings......................................................................................................................25
4.1.4 Shaft sealing .................................................................................................................................25
5 Operation and Controls ..................................................................................................................................26
5.1 Air removal system (general description - refer to Figure 17 and 18) for order specific description - refer
to the IOM Appendix ...............................................................................................................................26
5.2 Level control ............................................................................................................................................26
5.3 Dilution system – typical..........................................................................................................................28
5.4 Seal/vacuum flush ...................................................................................................................................29
5.4.1 Pumping water or low consistency stock ...................................................................................... 30
5.4.2 Pumping with stock - start up procedure....................................................................................... 30
5.5 Shutdown procedure ...............................................................................................................................31
Table of Contents
3500XD Installation, Operation and Maintenance Instructions 1