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3.4.1 Main Circuit Terminal Pin Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.4.2 Description of Encoder Terminal (CN2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.4.3 Description of the Control Terminal (CN1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3.4.4 Description of Communication Terminals (CN3/CN4) . . . . . . . . . . . . . . . . . . . . . . . . 81

Connecting the Power supply (RST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

3.5.1 Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.5.2 Main Circuit Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3.5.3 Recommended Cable Specifications and Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
3.5.4 Wiring of the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
3.5.5 Wiring of External EMC Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3.5.6 Grounding and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Connecting the Motor (UVW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Connecting the Encoder (CN2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

3.7.1 Installing Absolute Encoder Battery Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
3.7.2 Absolute Encoder Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Connecting the Control Signal (CN1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

3.8.1 Wiring of I/O Signal Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
3.8.2 Position Reference Input Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
3.8.3 DI/DO Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
3.8.4 Encoder Frequency‑Division Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
3.8.5 Wiring of the Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Connecting the Communication Signals (CN3/CN4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

3.9.1 CAN Communication Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
3.9.2 Wiring of RS485 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
3.9.3 Wiring of RS232 Communication with PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

3.10 Wiring and Setting of the Regenerative Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

4.1.1 Routine Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
4.1.2 Routine Cleaning List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Periodic Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

4.2.1 Periodic Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
4.2.2 Periodic Maintenance List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Parts Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

4.3.1 Disassembling the Motor Flat Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
4.3.2 Disassembling the Motor Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Appendix 1 Certifications and Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Compliance List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

CE Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

5.2.1 Requirement for Compliance with EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
5.2.2 Requirements for Compliance with LVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

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Содержание SV660P Series

Страница 1: ...SV660P Series Servo Drive Hardware Guide Data code 19011391 A00...

Страница 2: ...23 multi turn absolute encoder The SV660P series servo drive serves to achieve quick and accurate position control speed control and torque control in automation equipment such as electronic manufact...

Страница 3: ...27 2 1 2 Installation Environment 29 2 1 3 Installation Clearance 30 2 1 4 Installation Dimensions 32 2 1 5 Installation Precautions 35 2 1 6 Installation Instructions 36 2 2 Installing the Servo Moto...

Страница 4: ...on Reference Input Signals 109 3 8 3 DI DO Signals 117 3 8 4 Encoder Frequency Division Output Signals 121 3 8 5 Wiring of the Brake 123 3 9 Connecting the Communication Signals CN3 CN4 126 3 9 1 CAN...

Страница 5: ...olutions 151 6 1 Malfunction of the Residual Current Device RCD 151 6 2 Harmonic Suppression 152 6 3 Control Circuit Interference 152 6 3 1 High speed Pulse Interference 152 6 3 2 I O Signal Interfere...

Страница 6: ...ons Indicates that failure to comply with the notice will result in death or severe personal injuries Indicates that failure to comply with the notice may result in death or severe personal injuries I...

Страница 7: ...equipment is hoisted at a constant speed without suffering from vibration or shock Do not turn the equipment over or let the equipment stay hanging in the air Failure to comply may result in personal...

Страница 8: ...ect such as a metal Keep the equipment away from combustible objects Failure to comply will result in a fire Cover the top of the equipment with a piece of cloth or paper during installation This is t...

Страница 9: ...shield to the grounding terminal of the equipment for grounding purpose Failure to comply will result in equipment malfunction Power on Before power on check that the equipment is installed properly w...

Страница 10: ...maintenance on the equipment according to maintenance requirements and keep a maintenance record Repair Equipment installation wiring maintenance inspection or parts replacement must be performed onl...

Страница 11: ...Labels For safe equipment operation and maintenance comply with the safety labels on the equipment Do not damage or remove the safety labels See the following table for descriptions of the safety lab...

Страница 12: ...Product Information 11 1 Product Information 1 1 Nameplate and Model Number of the Servo Drive Figure 1 1 Nameplate and model number of the servo drive...

Страница 13: ...Product Information 12 Figure 1 2 Encryption of the production serial number 1 2 Nameplate and Model Number of the Servo Motor...

Страница 14: ...plate and model number of the servo motor Note SV660P series servo drives can work with the servo motor configured with a 23 bit single turn or multi turn absolute encoder 1 3 Model Number of Cables F...

Страница 15: ...Product Information 14 Figure 1 5 Model number of encoder cables Figure 1 6 Model number of communication cables...

Страница 16: ...s of servo drives in size A SV660PS1R6I SV660PS2R8I Table 1 1 Description of components SV660PS1R6I SV660PS2R8I No Name Description 1 CN3 CN4 communication terminals Connected to RS232 and RS485 host...

Страница 17: ...pply is switched off To prevent electric shock do not touch the power supply terminals when this indicator lights up 7 L1 L2 power input terminals See the nameplate for the rated voltage class P N DC...

Страница 18: ...play the servo drive operating status and set parameters 3 Keys MODE Used to switch parameters in sequence Used to increase the value of the blinking bit Used to decrease the value of the blinking bit...

Страница 19: ...ingle phase 220 V input only with a 220 V power supply connected between terminals L1 and L2 8 P N DC bus terminals Used by the common DC bus for multiple servo drives P D C terminals for connecting e...

Страница 20: ...switch parameters in sequence Used to increase the value of the blinking bit Used to decrease the value of the blinking bit Used to shift the blinking bit leftwards Hold down Turning to the next page...

Страница 21: ...cted to U V and W phases of the servo motor 9 Motor grounding terminal Connected to the grounding terminal of the motor for grounding purpose 10 Battery location Used to hold the battery box of the ab...

Страница 22: ...d to switch parameters in sequence Used to increase the value of the blinking bit Used to decrease the value of the blinking bit Used to shift the blinking bit leftwards Hold down Turning to the next...

Страница 23: ...resistor between terminals P and C P N DC bus terminals Used by the common DC bus for multiple servo drives 8 U V W terminals for connecting the servo motor Connected to U V and W phases of the servo...

Страница 24: ...eters in sequence Used to increase the value of the blinking bit Used to decrease the value of the blinking bit Used to shift the blinking bit leftwards Hold down Turning to the next page when the dis...

Страница 25: ...and N2 first and connect an external DC reactor between terminals N1 and N2 9 P D C terminals for connecting external regenerative resistor Remove the jumper bar between terminals P and D before conne...

Страница 26: ...nting flange face 4 Mounting screw through hole 5 Shaft extension with key Figure 1 13 Components of lead wire type motors Table 1 7 Components of lead wire type motors No Name 1 Power cable connector...

Страница 27: ...80 Figure 1 14 Components of servo drives in flange sizes 100 130 180 Table 1 8 Components of servo drives in flange sizes 100 130 180 No Name 1 Encoder connector 2 Power cable connector 3 Mounting fl...

Страница 28: ...of the control cabinet and other machines Failure to comply will result in a fire or equipment fault Do not put heavy objects on the equipment Failure to comply may result in personal injury or equipm...

Страница 29: ...660PS2R8I 250 0 90 0 195 Size B SV660PS5R5I 225 0 90 205 0 Size C SV660PS7R6I SV660PT3R5I T5R4I 235 0 105 0 215 0 Size D SV660PS012I SV660PT8R4I T012I 235 0 130 0 225 0 Size E SV660PT017I SV660PT021I...

Страница 30: ...70 To improve the reliability of the machine use the servo drive in environments without dramatic temperature change When installing the servo drive into an enclosed environment such as a control cab...

Страница 31: ...of unwanted objects into the servo drive such as metal powder oil and water Free from radioactive substances combustible materials harmful gases and liquids and salt corrosion Away from combustible m...

Страница 32: ...in size A and size B rated power 200 W to 750 W support compact installation in which a clearance of at least 1 mm 0 04 in must be reserved between every two servo drives When adopting compact instal...

Страница 33: ...ero clearance installation between every two servo drives without the need for derating Figure 2 5 Zero clearance installation 2 1 4 Installation Dimensions Servo drives in size A rated power 200 W to...

Страница 34: ...e B rated power 750 W SV660PS5R5I Figure 2 7 Dimension drawing of servo drives in size B Servo drives in size C rated power 1 0 kW to 1 5 kW SV660PS7R6I SV660PT3R5I and SV660PT5R4I Figure 2 8 Dimensio...

Страница 35: ...kW to 3 0 kW SV660PS012I SV660PT8R4I and SV660PT012I Figure 2 9 Dimension drawing of servo drives in size D Servo drives in size E rated power 5 0 kW to 7 5 kW SV660PT017I SV660PT021I and SV660PT026I...

Страница 36: ...s on the capacity of the servo drive Install the servo drive vertically to the wall with its front actual mounting face facing the operator The mounting bracket if needed must be made of incombustible...

Страница 37: ...s solids or liquids from falling into the servo drive and resulting in faults Each servo drive is delivered with two dust proof covers You can also place an order for more dust proof covers as needed...

Страница 38: ...er two at the bottom 2 2 Installing the Servo Motor 2 2 1 Unpacking Inspection Check the following items upon unpacking Items Description Check whether the delivered product is consistent with your or...

Страница 39: ...wiring is done the overall IP rating of the motor is as follows IP67 shaft opening excluded with power cables and encoder connectors installed properly Installation location Install the servo motor i...

Страница 40: ...Installation 39 2 2 3 Installation Dimensions Dimension drawings of MS1H1 series motors Figure 2 12 Dimension drawing of terminal type motors Figure 2 13 Dimension drawing of lead wire type motors...

Страница 41: ...3 7 7 0 30 3 0 5 0 12 0 02 0 5 0 35 0 02 0 01 MS1H1 75B30CB A334Z S 140 5 51 MS1H1 10C30CB A331Z S 80 3 15 118 2 4 65 35 0 5 1 38 0 02 90 3 54 4 7 0 16 0 28 54 2 13 7 7 0 30 3 0 5 0 12 0 02 0 5 0 35 0...

Страница 42: ...10C30CB D A331Z 100 3 94 164 6 46 45 1 1 77 0 04 115 4 53 4 7 0 16 0 28 88 3 46 94 5 3 72 74 2 91 143 5 5 65 10 0 39 5 0 3 0 20 0 01 2 5 0 75 0 10 0 03 95 3 74 MS1H2 10C30CB D A334Z 213 5 8 41 101 3...

Страница 43: ...136 5 35 74 2 91 188 5 7 42 14 0 55 6 0 3 0 24 0 01 0 5 0 75 0 10 0 03 110 4 33 MS1H2 30C30CD A334Z S4 265 5 10 45 139 5 47 244 5 9 63 MS1H2 40C30CD A331Z 130 00 5 12 252 9 92 63 1 2 48 0 04 145 00 5...

Страница 44: ...16 M8x0 63 36 1 42 200 0 2 0 780 0 01 8 0 31 8 0 31 7 0 28 7 39 16 29 MS1H2 20C30CD A334Z S4 8 7 19 18 MS1H2 25C30CD A331Z 24 0 94 M8x16 M8x0 63 36 1 42 200 0 2 0 780 0 01 8 0 31 8 0 31 7 0 28 8 55 18...

Страница 45: ...wings of MS1H3 series motors Figure 2 15 Dimension drawing of MS1H3 series motors Motor Model LC LL LR LA LZ KA1 KB1 KA2 KB2 LG LE LJ LB Unit mm in MS1H3 85B15CB D A331Z 130 5 12 146 5 75 55 1 2 17 0...

Страница 46: ...5 28 253 9 96 MS1H3 44C15CD A331Z 180 7 09 230 9 06 79 1 3 11 0 04 200 7 87 4 13 5 0 16 0 53 138 5 43 169 6 65 74 2 91 210 8 27 18 0 71 3 2 0 3 0 13 0 01 0 3 0 75 0 01 0 03 114 3 4 50 MS1H3 44C15CD A...

Страница 47: ...x20 M6x0 79 36 1 42 180 0 2 0 710 0 01 8 0 31 8 0 31 7 0 28 9 5 20 94 MS1H3 18C15CD A334Z 11 24 25 MS1H3 29C15CD A331Z 35 1 38 M12x25 M12x0 98 65 2 56 300 0 2 1 180 0 01 10 0 39 10 0 39 8 0 31 15 33 0...

Страница 48: ...he tightening tension for terminal screws must be between 0 19 N m to 0 21 N m exceeding of which may damage the terminal Dimension drawings of MS1H4 series motors Figure 2 16 Dimension drawing of ter...

Страница 49: ...Motor Model LB S TP LK KH KW W T Weight Unit mm in Unit kg lb MS1H4 40B30CB A331Z S 50 1 97 14 0 55 M5x8 M5x0 31 16 5 0 65 11 0 43 5 0 20 5 0 20 5 0 20 1 27 2 8 MS1H4 40B30CB A334Z S 1 62 3 57 MS1H4...

Страница 50: ...the pulley in For the motor shaft with a keyway use the screw hole at the shaft end for installation For the motor shaft without a keyway use friction coupling or similar methods When removing the pul...

Страница 51: ...with its connecting terminals facing downwards as shown in the following figure when the motor is to be used in a place with liquid This is to prevent the liquid from flowing into the motor along the...

Страница 52: ...not strike the connector to prevent damage to the connector When transporting the servo motor with motor cables connected hold the servo motor by its body instead of cables Failure to comply may dama...

Страница 53: ...nstallation 52 2 3 2 Instructions for Installing the AC Input Reactor Figure 2 18 Installing the AC input reactor 2 3 3 Instructions for Installing the EMC Filter Figure 2 19 Installing the EMC filter...

Страница 54: ...Installation 53 2 3 4 Instructions for Installing Magnetic Ring and Ferrite Clamp Figure 2 20 Installing the magnetic ring...

Страница 55: ...Installation 54 Figure 2 21 Installing the ferrite clamp...

Страница 56: ...thin the specified voltage range Failure to comply may result in faults Do not connect the output terminals U V and W of the drive to a three phase power supply Failure to comply may result in physica...

Страница 57: ...n external circuits Failure to comply may result in a fire Cut off the main circuit power supply and switch off the S ON signal after an alarm signal is detected Connect the servo drive to the motor d...

Страница 58: ...Wiring Diagram Figure 3 1 Wiring example of a single phase 220 V system The servo drive is directly connected to an industrial power supply with no isolation such as a transformer A fuse or circuit b...

Страница 59: ...ets the brake power requirements Note 1 CN3 and CN4 are identical communication interfaces with the same pin assignment and either can be used Observe the following precautions when connecting the ext...

Страница 60: ...to the input power supply to prevent electric shock in the servo system For the sake of safety install a residual current device RCD to provide protections against overload and short circuit or a spec...

Страница 61: ...en connecting the external regenerative resistor Remove the jumper between P and D before using the external regenerative resistor Failure to comply will result in overcurrent and damage the braking t...

Страница 62: ...e sake of safety install a residual current device RCD to provide protections against overload and short circuit or a specialized RCD to protect the grounding cable Do not start or stop the motor by u...

Страница 63: ...nd D before using the external regenerative resistor Failure to comply will result in overcurrent and damage the braking transistor Do not connect the external regenerative resistor to the positive or...

Страница 64: ...Wiring 63 3 3 Wiring Diagram for Different Control Modes 3 3 1 Wiring Diagram for Position Control Mode Figure 3 4 Wiring in the position control mode...

Страница 65: ...rminals with both ends of the shield connected to PE Connect GND and signal GND of the host controller properly 4 The DO power supply voltage range 5 V to 24 V needs to be prepared by users The DO ter...

Страница 66: ...Wiring 65 3 3 2 Wiring Diagram for Torque Control Mode Figure 3 5 Wiring in the torque control mode...

Страница 67: ...3 The DO power supply voltage range 5 V to 24 V needs to be prepared by users The DO terminals support a maximum voltage of 30 VDC and a maximum current of 50 mA 4 Use shielded twisted pair cable as...

Страница 68: ...Wiring 67 3 4 Terminal Layout of the Servo Drive Servo drives in size A rated power 200 W to 400 W SV660PS1R6I and SV660PS2R8I Figure 3 6 Terminal pin layout of servo drives in size A...

Страница 69: ...Wiring 68 Servo drives in size B rated power 750 W SV660PS5R5I Figure 3 7 Terminal pin layout of servo drives in size B...

Страница 70: ...iring 69 Servo drives in size C and size D rated power 1 0 kW to 1 5 kW size C SV660PS7R6I size D SV660PS012I Figure 3 8 Terminal pin layout of servo drives in size C SV660PS7R6I and size D SV660PS012...

Страница 71: ...e C and size D rated power 1 0 kW to 3 0 kW size C SV660PT3R5I and SV660PT5R4I size D SV660PT8R4I and SV660PT012I Figure 3 9 Terminal pin layout of servo drives in size C SV660PT3R5I SV660PT5R4I and s...

Страница 72: ...Wiring 71 Servo drives in size E rated power 5 0 kW to 7 5 kW SV660PT017I SV660PT021I and SV660PT026I Figure 3 10 Terminal pin layout of servo drives in size E...

Страница 73: ...escription 1 L1 L2 power input terminals See the nameplate for the rated voltage class 2 P N DC bus terminals Used by the common DC bus for multiple servo drives P and C terminals for connecting exter...

Страница 74: ...ower supply connected between terminals L1 and L2 2 P N DC bus terminals Used by the common DC bus for multiple servo drives P D C terminals for connecting external regenerative resistor If an externa...

Страница 75: ...n 1 L1C L2C control circuit power input terminals See the nameplate for the rated voltage class 2 L1 L2 L3 main circuit power input terminals See the nameplate for the rated voltage class 3 P N DC bus...

Страница 76: ...0PT5R4I SV660PT8R4I and SV660PT012I Figure 3 14 Main circuit terminal pin layout of servo drives in size C SV660PT3R5I SV660PT5R4I and size D SV660PT8R4I SV660PT012I Table 3 4 Description of main circ...

Страница 77: ...e C and size D are equipped with the built in regenerative resistor with terminals P and D jumpered by default 4 U V W terminals for connecting the servo motor Connected to U V and W phases of the ser...

Страница 78: ...and N2 are jumpered by default To suppress harmonics in the power supply remove the jumper between terminals N1 and N2 first and connect an external DC reactor between terminals N1 and N2 5 P D C term...

Страница 79: ...losure PE Shield 3 4 3 Description of the Control Terminal CN1 31 32 33 34 35 1 17 2 18 3 19 4 20 5 21 36 6 22 7 23 8 24 9 25 10 26 43 11 27 12 28 37 38 39 40 41 42 13 14 15 16 29 30 44 Figure 3 17 Co...

Страница 80: ...s C D and E Note CN1 Plastic housing of plug on cable side DB25P manufacturer SZTDK black housing Core HDB44P male solder manufacturer SZTDK It is recommended to use cables of 24AWG to 26AWG Use shiel...

Страница 81: ...Description of DI DO signals Signal Name Default Function Pin No Function General DI1 P OT 9 Positive limit switch DI2 N OT 10 Negative limit switch DI3 INHIBIT 34 Pulse inhibit DI4 ALM RST 8 Alarm re...

Страница 82: ...Phase Z frequency division output signal Home pulse output signal PZO 24 PZ OUT 44 Phase Z frequency division output signal Home pulse open collector output signal GND 29 Home pulse open collector out...

Страница 83: ...ment The bending radius of a cable must be 10 times more than its outer diameter to prevent the internal conductor from breaking due to long time bending Do not bundle power cables and signal cables t...

Страница 84: ...cable communication cable and encoder cable Cable ducts must be connected and grounded properly Aluminum cable ducts can be used to ensure equipotentiality of the device The filter servo drive and mo...

Страница 85: ...hase 220 V Size A S1R6 2 3 1 6 5 8 S2R8 4 2 8 10 1 Size B S5R5 7 9 5 5 16 9 Size C S7R6 9 6 7 6 23 Size D S012 12 8 11 6 32 Three phase 220 V Size C S7R6 5 1 7 6 23 Size D S012 8 11 6 32 Three phase 3...

Страница 86: ...r output cables MS1H1 H4 05B 10C Applicable to Motors with Rated Output of 50 W to 1 kW Cable type Regular cable Flexible cable Oil resistant shielded flexible cable Cable model S6 L M B X X S6 L M B...

Страница 87: ...M B X X TS Cable specifications UL2586 rated temperature 105 4Ex16AWG 2Cx18AWG UL2586 rated temperature 105 4Ex16AWG 2Cx18AWG UL2586 rated temperature 105 4Ex16AWG 2Cx18AWG Power cable 16AWG 1 31 mm2...

Страница 88: ...8AWG 0 823 mm2 Insulation diameter 2 15 mm Brake cable 18AWG 0 823 mm2 Insulation diameter 2 15 mm Sheath diameter 12 2 0 4 mm main circuit 12 5 0 4 mm main circuit 13 2 0 4 mm main circuit Internal s...

Страница 89: ...perature to be lower than or equal to 70 under an ambient temperature of 40 When the ambient temperature exceeds 40 contact Inovance Requirements for UL cable selection are described in Cable requirem...

Страница 90: ...O is set as alarm output ALM When the servo drive alarms the power supply is cut off automatically The built in regenerative resistor is not available in models SV660PS1R6 and SV660PS2R8 For these mod...

Страница 91: ...romagnetic contactor 1Ry Relay 1D Flywheel diode The DO is set as alarm output ALM When the servo drive alarms the power supply is cut off automatically and the alarm indicator lights up Three phase 3...

Страница 92: ...the alarm indicator lights up 3 5 5 Wiring of External EMC Filter Install the filter near the input terminals of the drive The cable between the filter and the drive must be shorter than 30 cm Connec...

Страница 93: ...ield as short as possible with its width b in the following figure not shorter than 1 5 of its length a in the following figure Figure 3 25 Lead out of the motor cable shield 3 5 6 Grounding and Wirin...

Страница 94: ...nstructions for the drive Improper grounding of the device will lead to malfunction of the drive and the device Do not share the same grounding cable with other devices such as welding machines or hig...

Страница 95: ...properly Single drive grounding Installation of an individual drive R S T Table 3 16 Single drive grounding No Description Do not ground the DC bus terminal or the regenerative resistor terminal Conne...

Страница 96: ...tor Connect the PE cable on the input power supply end to the grounding copper busbar of the control cabinet Connect the grounding copper busbar of the control cabinet to the metal enclosure of the co...

Страница 97: ...his is to ensure equipotentiality between the cabinets 3 For installation involving only one cabinet install different devices into different areas inside the cabinet according to the signal intensity...

Страница 98: ...TVR 2 4 Size D SV660PS012I TVR 2 4 SV660PT8R4I TVR 2 4 SV660PT012I TVR 2 4 Size E SV660PT017I TVR 2 4 SV660PT021I TVR 2 4 SV660PT026I TVR 2 4 The following table lists the data for recommended cable l...

Страница 99: ...me Color Terminal type motor 40 Z series 60 Z series 80 Z series Black 6 pin connector 1 PE Yellow Green 2 W Red 3 V Black 4 U White 5 Brake polarity insensitive Brown 6 Blue Note 1 The flange size re...

Страница 100: ...ies 60 Z S series 80 Z S series Black 6 pin connector Recommendation Plastic housing MOLEX 50361736 Terminal MOLEX 39000061 1 U White 2 V Black 3 W Red 4 PE Yellow Green 5 Brake polarity insensitive B...

Страница 101: ...line Drawing of the Connector Terminal Pin Layout Pin No Signal Name Color 180 MIL DTL 5015 series 3108E20 22S aviation connector A U Blue C V Black E W Red F PE Yellow Green B Brake polarity insensit...

Страница 102: ...iew Removing the battery box The battery may generate leakage liquid after long term use Replace it every two years Remove the battery box in steps shown in the preceding figure but in the reverse ord...

Страница 103: ...interval Every 2 years Do not disassemble the battery because the internal electrolyte may spread out and result in personal injury Do not throw a battery into the fire Failure to comply may result i...

Страница 104: ...lti turn data counting and transceiving Power on the servo drive after connecting the absolute encoder properly The encoder starts data transceiving after a short delay of about 5s upon power on The m...

Страница 105: ...T1 h 8 0 T2 h 0 1 0 T3 h 15 9 24 Capacity consumed in 1 year 8 h x 2 uA 0 1 h x 80 uA 15 9 h x 10 uA x 313 0 h x 2 uA 0 h x 80 uA 24 h x 10 uA x 52 70 mAH Design life Battery capacity Capacity consum...

Страница 106: ...lar to that of the incremental encoder without a battery box The cable for the incremental encoder needs to be purchased separately The encoder cable color is subject to the color of the actual produc...

Страница 107: ...nector Applicable Motor Flange Size 1 Outline Drawing of the Connector Terminal Pin Layout Pin No Signal Name Color Type Terminal type motor 40 60 80 Servo drive side 6 pin male The joint face is on t...

Страница 108: ...60 80 Servo drive side 6 pin male The joint face is on the right side 1 5V Red Twisted pair 2 GND Orange 5 PS Blue Twisted pair 6 PS Purple Enclo sure PE Motor Side 9 pin connector Recommendation Plas...

Страница 109: ...low Twisted pair B PS Yellow black E Battery Blue F Battery Blue black G 5V Red H GND Black J Shield Note 1 The flange size refers to the width of the mounting flange 3 8 Connecting the Control Signal...

Страница 110: ...ses and signs on the host controller side can be outputted through the differential drive or open collector The following table lists the maximum input frequency and minimum pulse width Table 3 30 Rel...

Страница 111: ...Wiring 110 Open collector mode For use of the internal 24 V power supply of the servo drive...

Страница 112: ...Wiring 111 Wrong Pin 14 COM is not connected and a closed loop circuit cannot be formed For use of an external power supply Scheme 1 Using the built in resistor recommended...

Страница 113: ...Wiring 112 Scheme 2 Using the external resistor...

Страница 114: ...Wiring 113 Select resistor R1 based on the following formula Table 3 31 Recommended resistance of R1 V CC Voltage Resistance of R1 Power of R1 24 V 2 4 k 0 5 W 12 V 1 5 k 0 5 W...

Страница 115: ...The current limiting resistor is not connected resulting in terminal burnout Wrong wiring 2 Multiple terminals share the same current limiting resistor resulting in pulse receiving error Wrong wiring...

Страница 116: ...115 Figure 3 34 Wrong wiring 4 Terminals are connected incorrectly resulting in terminal burnout Wrong wiring 5 Multiple terminals share the same current limiting resistor resulting in pulse receiving...

Страница 117: ...Wiring 116 High speed pulse reference input High speed reference pulses and signs on the host controller side can be outputted to the servo drive through the differential drive only...

Страница 118: ...t Connect 5V GND of the host controller to the GND of the servo drive to reduce noise interference 3 8 3 DI DO Signals For description of DI DO signals see Table 3 8 on page 80 DI circuit The circuits...

Страница 119: ...Wiring 118 The host controller provides open collector output For use of an internal 24 V power supply of the servo drive...

Страница 120: ...rnal power supply Note PNP and NPN input cannot be applied in the same circuit DO circuit The circuits for DO1 to DO5 are the same The following description takes DO1 circuit as an example The host co...

Страница 121: ...Wiring 120 Note When the host controller provides relay input a flywheel diode must be installed Other wise the DO terminals may be damaged The host controller provides optocoupler input...

Страница 122: ...r details on encoder frequency division output signals see Table 3 9 on page 81 The encoder frequency division output circuit outputs differential signals through the differential drive Generally this...

Страница 123: ...pports open collector signal output Generally this circuit serves to provide feedback signals to the host controller in a position control system Use an optocoupler circuit relay circuit or bus receiv...

Страница 124: ...and current capacity of the optocoupler output circuit inside the servo drive are as follows Maximum voltage 30 VDC Maximum current DC 50 mA 3 8 5 Wiring of the Brake The brake is used to prevent the...

Страница 125: ...shaft end Pay special attention when using magnetic sensors around the servo motor The connection of the brake input signal is polarity insensitive Users need to prepare a 24 V power supply The follow...

Страница 126: ...MS1H4 75B 3 2 57 6 0 42 40 60 1 MS1H2 10C 15C 20C 25C 8 25 0 96 30 85 0 5 MS1H2 30C 40C 50C 16 21 3 1 13 60 100 0 5 MS1H3 85B 13C 18C 12 29 7 0 81 60 120 0 5 MS1H3 29C 44C 55C 75C 50 14 4 1 67 100 200...

Страница 127: ...LC and other servo drives For pin assignment of CN3 CN4 see 3 4 4 Description of Communication Terminals CN3 CN4 on page 81 3 9 1 CAN Communication Connection CAN communication with PLC The following...

Страница 128: ...sed for parallel connection of multiple servo drives during CAN communication Figure 3 39 Outline drawing of multi drive communication cable Table 3 34 Pin connection relation of multi drive communica...

Страница 129: ...e relationship between the maximum bus length and the baud rate No Transmission Distance Baud Rate Number of Nodes Cross sectional Area 1 25 m 1 Mbps 64 0 205 mm2 2 95 m 500 kbps 64 0 34 mm2 3 560 m 1...

Страница 130: ...tion Type Signal Name Pin No RS485 485 4 RS485 485 4 485 5 485 5 GND 8 GND 8 PE shield Enclosure PE shield Enclosure Wiring of multi drive RS485 communication The following figure shows the cable use...

Страница 131: ...he machine Figure 3 44 Daisy chain mode The following table lists the maximum number of nodes and transmission distances supported by the standard RS485 circuit at different baud rates Table 3 37 Tran...

Страница 132: ...servo drive and PC communication cable RJ45 on the Servo Drive Side A DB9 on the PC Side B Signal Name Pin No Signal Name Pin No RS232 TXD 6 PC RXD 2 RS232 RXD 7 PC TXD 3 GND 8 GND 5 PE shield Enclosu...

Страница 133: ...E551A equipped with a 0 8 m USB extension cable Chip model FT232 3 10 Wiring and Setting of the Regenerative Resistor Connecting the regenerative resistor Figure 3 47 Wiring of external regenerative r...

Страница 134: ...of the bus directly Failure to comply will damage the servo drive and result in a fire Select a resistor with resistance higher than or equal to the minimum permissible value Failure to comply will re...

Страница 135: ...Wiring 134 Selecting the regenerative resistor Figure 3 48 Flowchart for selecting the regenerative resistor...

Страница 136: ...lt H02 25 Regenerative resistor type 0 Built in 1 External natural cooling 2 External forced air cooling 3 No resistor needed braking energy absorbed by the capacitor only Defines the regenerative res...

Страница 137: ...and set the following parameters properly Related parameter Para No Name Value Range Unit Description Setting Condition Effective Time Default H02 21 Minimum permissible resistance of regenerative res...

Страница 138: ...tion condition of the external regenerative resistor Related parameter Para No Name Value Range Unit Description Setting Condition Effective Time Default H02 24 Resistor heat dissipation coefficient 1...

Страница 139: ...hen the load is in the generating state continuously it is recommended to adopt the common DC bus mode Figure 3 49 Example of the curve with external load torque Take H1 series 750 W motors rated torq...

Страница 140: ...e power supply is normal 4 There is no strange smell 5 There are no fibers adhered to the air inlet 6 There is no intrusion of unwanted object on the load end 4 1 2 Routine Cleaning List Check the fol...

Страница 141: ...any sign of damage 4 The clamping units of terminal blocks are in place 4 2 2 Periodic Maintenance List The electrical and electronic parts inside the servo drive may be mechanically worn out and deg...

Страница 142: ...r Bearing 3 to 5 years 20 000 h to 30 000 h Oil seal 5000 h Encoder 3 to 5 years 20 000 h to 30 000 h Absolute encoder battery Depends on the operating condition See the operation instructions for the...

Страница 143: ...ool needed an Allen wrench Disassembly procedure 1 Select a proper disassembly bolt inner hexagon bolt recommended based on the motor model 2 Use an Allen wrench to screw down the bolt clockwise until...

Страница 144: ...Maintenance 143...

Страница 145: ...2 CE Certification Figure 5 1 CE mark The CE mark indicates compliance with the Low Voltage Directive LVD Electromagnetic Compatibility EMC and Restriction of Hazardous Substances RoHS directives The...

Страница 146: ...compatibility EMC describes the ability of electrical and electronic devices to work properly in the electromagnetic environment without introducing electromagnetic interferences that disturb the ope...

Страница 147: ...drive in a place with overvoltage category III and pollution degree 1 or 2 as specified by IEC 60664 1 Installation environment For requirements of the installation environment see 2 1 2 Installation...

Страница 148: ...s and devices integrated with this drive to comply with UL cUL standards Installation location Install the drive in a place with overvoltage category III and pollution degree 1 or 2 as specified by UL...

Страница 149: ...ve the requirements in standard UL 508 during wiring Cable requirements Cable dimensions must be compliant with requirements in NEC National Electric Code and CEC Canadian Electrical Code Part I and l...

Страница 150: ...onductor Fuse Servo Drive Size Servo Drive Model Rated Input Current Recommended Fuse UL compliant FWH Series Fuse Manufacturer Model Rated Voltage Rated Current Three phase 380 V Size E SV660P T017I...

Страница 151: ...eries Fuse Manufacturer Model Rated Voltage Rated Current Size C SV660PS7 R6I 5 1 A SIEMENS AG 3VA6210 6HL31 480 V 100 A Size D SV660P S012I 8 0 A 3VA6210 6HL31 480 V 100 A Three phase 380 V Size C SV...

Страница 152: ...nterference performance of the RCD is weak It is recommended to use Siemens or Schneider RCDs It is recommended to use an RCD with a higher tripping current Move the unbalanced load to the front end o...

Страница 153: ...the drive For the reactor model and installation mode see 2 3 2 Instructions for Installing the AC Input Reactor on page 52 6 3 Control Circuit Interference 6 3 1 High speed Pulse Interference Take th...

Страница 154: ...d by other devices adopt the following measures No Measure 1 Use shielded I O signal cables with the shield connected to the PE terminal For details see 3 8 1 Wiring of I O Signal Cables on page 108 2...

Страница 155: ...parate communication cables from power cables with a distance of at least 30 cm 4 Adopt daisy chain mode for multi node communication layout 5 Add an equipotential bonding grounding cable between node...

Страница 156: ...ao an District Shenzhen Tel 86 755 2979 9595 Fax 86 755 2961 9897 http www inovance com Suzhou Inovance Technology Co Ltd Add No 16 Youxiang Road Yuexi Town Wuzhong District Suzhou 215104 P R China Te...

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