Idex Pulsafeeder MPC Vector, Инструкция по установке, эксплуатации и обслуживанию

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Table of Contents
1. MPC V
ECTOR
O
PERATION
................................................................................................................... 1
1.1 MPC VECTOR Standard Features ......................................................................................... 1
1.2 Description .............................................................................................................................. 1
1.2.1 System Input/Output Power Ratings ................................................................................ 2
1.2.2 Handheld User Interface Operation .................................................................................. 3
1.2.3 System Modes ..................................................................................................................... 4
1.2.4 Normal System Operational Modes .................................................................................. 5
1.2.5 Control Modes ..................................................................................................................... 6
2. S
AFETY
C
ONSIDERATIONS
.................................................................................................................... 9
2.1 General Safety ......................................................................................................................... 9
2.2 Electrical Safety ...................................................................................................................... 9
2.3 Mechanical Safety ................................................................................................................... 9
2.4 Hydraulic Safety ...................................................................................................................... 9
3. E
QUIPMENT
I
NSPECTION
....................................................................................................................... 10
4. S
TORAGE
I
NSTRUCTIONS
...................................................................................................................... 10
4.1 Short Term (0 - 12 months) .................................................................................................... 10
4.2 Long Term (12 months or more) ........................................................................................... 10
5. I
NSTALLATION AND
W
IRING
.................................................................................................................. 11
5.1 Installation Notes .................................................................................................................... 11
5.2 Controller Location ................................................................................................................. 11
5.2.1 Controller Mounting and Layout ....................................................................................... 12
5.2.2 NEMA 4X Version ................................................................................................................ 12
5.2.3 OPEN CHASSIS Panel Mount Version .............................................................................. 14
5.3 Electrical Wiring ...................................................................................................................... 15
5.3.1 Pump Motor Wiring ............................................................................................................. 17
5.3.2 AC Line Input Wiring .......................................................................................................... 17
5.3.3 Control Input/Output Signal Wiring .................................................................................. 23
5.4 Check Wiring and Close Access Cover ................................................................................ 27
6. S
YSTEM
C
ONFIGURATION
..................................................................................................................... 27
6.1 Overview .................................................................................................................................. 27
6.2 Critical System Configuration Steps .................................................................................... 27
6.3 Confirm Display and Keypad Functionality ......................................................................... 29
6.4 Motor Parameter Setup .......................................................................................................... 30
6.5 Flow Display and Units .......................................................................................................... 30
6.6 Setting Max Flow and Max Speed ......................................................................................... 30
6.7 Wrapping up ............................................................................................................................ 32
6.8 Factory Re-Initialization ......................................................................................................... 33
7. I
NPUT
/O
UTPUT
S
ETUP
.......................................................................................................................... 34
7.1 Analog Input Setup ................................................................................................................. 34
7.1.1 Analog Input 1 – Set point ................................................................................................. 34
7.1.2 Analog Input 2 – Flow meter Feedback ............................................................................ 34
7.1.3 Analog Input Testing .......................................................................................................... 34
7.2 Digital Input Setup .................................................................................................................. 35
7.2.1 Multi-purpose Digital Inputs .............................................................................................. 35
7.2.2 Testing Digital Inputs ......................................................................................................... 35
7.3 Analog Output Setup .............................................................................................................. 36
7.4 Digital Output Setup ............................................................................................................... 36
7.4.1 Multi-purpose Digital Outputs ........................................................................................... 36
7.4.2 Testing Digital Outputs ...................................................................................................... 36
8. C
ALIBRATIONS
..................................................................................................................................... 38
8.1 Pump Flow Calibration ........................................................................................................... 38
8.1.1 Open Loop Pump Flow Calibration ................................................................................... 38
8.1.2 Closed Loop Pump Flow Scaling and Calibration ........................................................... 42
8.1.3 Set point Calibration and Range Setup ............................................................................ 46