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HygroMatik CompactLine C01, Руководство пользователя

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HygroMatik CompactLine C01 Скачать руководство пользователя страница 73

                                                                                                             

                                                                                                                                              Page 73

 

HY05

HY13

*

HY08

HY17

HY23

HY30

HY45

HY60

HY90

HY116

Water feed

21

0,90

1,60

1,60

1,60

1,90

1,60

1,90

1,90

E-2604002

Connecting hose solenoid valve - cylinder base, per m

25

1

B-2304029

Solenoid valve, servo controlled, straight type, 0,2-10bar, 2,5 l/min. 
(at 4 bar), 24V

25

1

1

1

1

2

2

2

B-2304027

Solenoid valve, servo controlled, straight type, 0,2-10bar, 3,5 l/min. 
(at 4 bar), 24V

56

1

1

1

1

1

2

2

2

B-2304031

Hose for w ater connection, 3/4" cap nuts on both sides, seal 
included

1

E-3320400

Flow  rate controller 2,5 l/min

1

1

1

1

2

2

2

E-2321100

Flow  rate controller 3,5l /min

(1)

B-2304045

Double solenoid valve for Super flush applications, 2.5l/min (at 4 
bar), 24V

(1)

(1)

(1)

(1)

(2)

(2)

(2)

B-2304047

Double solenoid valve for Super flush applications, 3.5l/min (at 4 
bar), 24V

1

B-2304301

Solenoid valve HY05/08 2,5l/min at 4bar, 200-240V

1

1

1

1

1

1

1

B-2304303

Solenoid valve HY13-116 3,5l/min at 4bar, 200-240V

1

B-2304305

Double solenoid valve SuperFlush HY05/08, HL06-27 2,5l/min at 
4bar, 200-240V

1

1

1

1

1

1

1

B-2304307

Double solenoid valve SuperFlush HY13-116, HL30-45 3,5l/min at 
4bar, 200-240V

1

B-2304405

Double solenoid valve HyCool Hy05/08, C10 2,2 l/min & 8l/min, 0,2-
10bar

1

1

1

1

1

1

1

B-2304407

Double solenoid valve HyCool Hy13-116, C17-58 3,5 l/min & 8l/min, 
0,2-10bar

29

(1)

(1)

(1)

(1)

(1)

(2)

(2)

(2)

E-2304024

Fine filter in the inlet fitting of solenoid valve

38

0,40

0,70

0,70

0,70

0,80

0,70

0,80

0,80

E-2604004

Hose for manual w ater drain, per m

20

1

1

1

1

1

1

1

1

E-2604066

Handhold stopper, black

1

1

1

1

1

2

2

2

E-2305002

seal for hose for w ater connection (B-2304031)

Water drain

1

B-3401017

Drain-hose-system (Pos. 6, 14, 15, 30, 31)

1

1

B-3401019

Drain-hose-system (Pos. 6, 14, 15, 30, 31)

1

2

B-3401013

Drain-hose-system (Pos. 6, 14, 15, 30, 31)

1

2

2

B-3401021

Drain-hose-system (Pos. 6, 14, 15, 30, 31)

31

1

1

1

1

1

2

2

2

E-3220005

O-ring for pump-adapter

31

1

1

1

1

1

2

2

2

E-3220005

O-ring for cylinder base -pump

33

1

1

1

1

1

1

1

E-2404024

O-ring for drain pump (cover-motor)

32

1

1

1

1

1

2

2

2

B-2404025

Drain pump w ithout mounting set

32

1

1

1

1

1

2

2

2

B-2404027

Drain pump w ithout mounting set

1

1

1

1

1

2

2

2

B-2424014

Mounting set for drain pump

6

1

1

1

1

1

2

2

2

E-2425004

Elbow  w ith vent pipe

57

1

1

1

1

1

2

2

2

E-2420423

Drain hose 1 1/4"

Control

universal

1

1

B-2507043

Main contactor 20 A incl. 2x NO contact, 24V

1

1

2

B-2507063

Main contactor 35 A incl. 2x NO contact, 24V

2

B-2507073

Main contactor 50 A incl. 2x NO contact, 24V

1

2

B-2507083

Main contactor 65 A incl. 2x NO contact, 24V

1

1

B-2507041

Main contactor 20 A, 230 V

1

1

2

B-2507061

Main contactor 35 A, 230 V

2

B-2507071

Main contactor 50 A, 230 V

1

2

B-2507081

Main contactor 65 A, 230 V

2

2

2

2

2

4

4

4

E-2504039

Control fuse (fast acting) 5 A, 5x20 mm

1

1

1

1

1

2

2

2

E-2505206

Control fuse (fast acting) 1,6 A, 5x20 mm

4

1

B-3526021

Connecting cables for electrodes w ith plug-in contact, set=3pc

4

1

B-2524323

Connecting cables for electrodes w ith plug-in contact, set=3pc

4

1

B-2524325

Connecting cables for electrodes w ith plug-in contact, set=6pc

4

1

B-2524327

Connecting cables for electrodes w ith plug-in contact, set=6pc

4

1

B-2524329

Connecting cables for electrodes w ith plug-in contact, set=6pc

4

2

B-2524331

Connecting cables for electrodes w ith plug.,set=6pc 

Article No.

Description

Содержание CompactLine C01

Страница 1: ...Electrode Steam Humidifier Electrode Steam Humidifier ÁHYL CSA9È HYL CSA E 8881700 IMPORTANT READ AND SAVE THESE INSTRUCTIONS Manual ...

Страница 2: ...r right is granted under this licence In particular and without prejudice to the generality of the foregoing the Work s may not be used sold licensed transferred copied or reproduced in whole or in part or in any manner or form other than as expressly granted here without the prior written con sent of HygroMatik GmbH Information in this manual is subject to change or alteration without prior notic...

Страница 3: ...elivery 11 4 Functional description and device composition 12 4 1 Mode of Operation 12 4 2 Structure and operation of the device 12 5 Installation 13 5 1 Environment Parameters to be met and Mounting Recommendations 13 5 1 1 Fitting measures 15 5 1 2 Unit Dimensions HY05 HY45 17 5 1 3 Unit Dimensions HY60 HY116 19 5 2 Fan Units Options 21 5 2 1 Fan Unit Type VG 21 5 2 2 Fan Unit Cover 22 5 3 Absor...

Страница 4: ...ccess to Electrical Enclosure 50 9 3 Removing and Cleaning the Steam Cylinder 50 9 4 Electrode wear 57 9 4 1 Original Electrode Lengths 57 9 4 2 Uneven Electrode Lengths 58 9 5 Replacing Electrodes 58 9 6 Cleaning the blow down pump 60 9 7 Cleaning the Water Inlet Solenoid Valve 60 9 8 Cleaning the Water Inlet Solenoid Valve and HyFlow System Separator special models only 61 9 9 Checking Cable Con...

Страница 5: ... mail hotline HygroMatik de For all technical questions or spare parts orders please be pre pared to provide unit type and serial number see name plate on the unit 1 1 Typographic Distinctions preceded by a bullet general specifications preceded by an arrow Procedures for servicing or maintenance which should or must be performed in the indicated order Installation step which must be checked off i...

Страница 6: ...esult in minor or moderate injury NOTICE is used to address practices not related to physical injury 1 3 2 General Symbols This symbol is used whenever a situation requires special atten tion beyond the scope of safety instructions 1 4 Intended Use The HygroMatik steamgenerator serves for steam production based on various water qualities or partially softened water valid for all of the HygroMatik ...

Страница 7: ...operate the unit Persons transporting or working on the unit must have read and understood the corresponding parts of the Operation and Main tenance Instructions and especially the chapter 2 Safety Notes Additionally operating personnel must be informed of any possible dangers You should place a copy of the Operation and Maintenance Instructions at the unit s operational location or near the unit ...

Страница 8: ...functions promptly Restricted use This unit is not designed for the use by persons also children with limited physical sensory and mental abilities or without knowledge and experience unless they are supervised or trai ned by a person who is responsible for their safety Supervise children in order to ensure that they will not play with the unit 2 1 3 Unit operation Risk of scalding In case of leak...

Страница 9: ...tional components is per mitted only with the written consent of the manufacturer The operator is responsible for the disposal of unit compo nents as required by law 2 1 5 Electrical Risk of electrical shock Hazardous electrical high voltage Any work on the electrical system must only be performed by qualified personnel Disconnect unit components from electrical power supply prior to work After el...

Страница 10: ...6 4 41 16 1 33 72 8 HY45 88 34 6 76 29 9 48 18 9 46 101 4 HY60 80 31 5 104 40 9 41 16 1 54 119 0 HY90 116 90 35 4 117 46 1 48 18 9 77 169 8 Type Height cm inch Width cm inch Depth cm inch Weight kg C01 46 18 1 45 17 7 26 10 2 11 24 3 C02 48 18 9 44 17 3 31 12 2 12 26 5 C06 52 20 4 50 19 7 28 11 0 13 28 7 C10 58 22 8 51 20 1 31 12 2 14 30 9 C17 75 29 5 54 21 3 37 14 6 22 48 5 C22 75 29 5 54 21 3 37...

Страница 11: ... the carrier or supplier in writing Time limits for filing freight claims with shipping companies are Time limits for some services subject to change 3 6 Included in the Delivery The delivery includes Unit of the selected humidifier type including selected control Water installation hose 0 6m 23 6inch 3 4 Mounting set with anchors and screws For HyLine types HY45 to HY116 extra mounting bar Operat...

Страница 12: ...ff the solenoid valve and interrupts the water supply After a short heating up period the water between the elec trodes begins to boil and vaporize The vaporization lowers the water level in the steam cylinder reducing the output provided The inlet solenoid valve equipped with a fine mesh filter inter mittently admits fresh water Humidifier power usage is continuously monitored With a cold start u...

Страница 13: ...cond person is required HygroMatik accepts no liability for damage due to faulty installa tion Attaching or installing additional components is permitted only with the written consent of the manufacturer or else the war ranty is void 5 1 Environment Parameters to be met and Mounting Recommendations When selecting the installation site for the steam humidifier take the following into account The mi...

Страница 14: ... Make use of existing water connections for supply and draining Hoses must be laid at a consistent 5 to 10 incline decline in order to definitely prevent sagging and kinking Mount the unit on a stable preferably solid wall offering the bearing capacity required s unit technical specificati ons If such a wall is not at hand the unit may be attached to a stand bracket firmly bolted to the floor Moun...

Страница 15: ...he location of existing water installations feed and drain lines Mounting Fixtures for HY45 to HY116 The unit should be mounted on a stable wall To achieve a uniform immersed surface area for the electrodes the humidifier must be installed plumb and level 300mm 500mm 200mm 50mm Please note Please note ...

Страница 16: ...e unit to the lower mounting fixtures to Install Units HY45 HY116 Fix bracket at the intended location See chapter Unit Dimensions Mount the unit adjust position using a level and screw tightly into the mounting fixtures Attach the unit to the lower mounting fixtures If no suitable wall is present we recommend construction of a free standing console anchored to the floor ...

Страница 17: ...Page 17 5 1 2 Unit Dimensions HY05 HY45 Water inlet Waste water connection Cable entries Steam outlet 1x 2x View from below Rear view View from top ...

Страница 18: ...7 5 8 65 2 6 HY13 HY23 650 25 6 522 20 6 301 11 9 486 19 1 619 24 4 63 2 5 35 1 4 38 1 5 210 8 3 152 6 0 136 5 4 184 7 2 96 3 8 HY30 708 27 9 561 22 1 344 13 5 515 22 3 665 26 2 58 2 3 50 2 0 38 1 5 250 9 8 172 6 8 156 6 1 197 7 8 106 4 2 HY45 788 31 0 654 25 7 405 16 0 588 23 2 742 29 2 68 2 7 50 2 0 48 1 9 300 11 8 209 8 2 200 7 9 330 13 0 227 9 0 153 6 0 283 11 1 ...

Страница 19: ...Page 19 5 1 3 Unit Dimensions HY60 HY116 c g1 i1 g2 i2 h f d4 d2 d1 d3 b j m n1 k1 n2 k2 n3 k3 n4 k4 e a Water inlet 2x Waste water connection 2x Cable entries Steam outlet 2x 4x ...

Страница 20: ...7 525 20 7 186 7 3 HY90 HY116 788 31 0 1061 41 8 403 15 9 398 15 7 398 15 7 132 5 2 132 5 2 758 29 8 67 2 6 35 1 4 432 17 0 50 2 0 238 9 4 635 25 0 220 8 7 Type Dims mm inch k1 k2 k3 k4 m n1 n2 n3 n4 HY60 157 6 2 488 19 2 204 8 0 110 4 3 441 17 4 HY90 HY116 199 7 8 329 13 0 597 23 5 727 28 6 324 12 8 183 7 2 216 8 5 580 22 8 613 24 1 HY60 only one steam outlet per zylinder ...

Страница 21: ...hrough the fan grid 5 2 1 Fan Unit Type VG Install the fan unit above the steam humidifier When employing multiple fan units do not exceed a maximum distance of 5 m from the steam humidifier Observe the clearances specified in the figs Technical of specifications VG fan units Fan Unit VG08 VG17 VG30 Quantity of Steam lb h kg h 17 6 8 37 5 17 66 30 Steam Inlet In mmφ 0 98 25 0 98 25 1 57 40 Condens...

Страница 22: ... the steam hose between the humidifier and fan unit with hose clamps Also using a hose clamp attach the condensate hose to the fan unit Run condensate hose along the rear of the unit to the water discharge see also chapter Water Discharge Lay the condensate hose with a 200 mm loop directly over the drain The loop acts as a vapor barrier Condensate cannot be fed back into the steam cylinder Slide c...

Страница 23: ...lated as a multiplier of the absorption distance BN The absorption distance has no fixed value but depends on many factors These are depicted in the absorption distance nomogram below 5 3 1 Determining the Absorption Distance To determine the absorption distance the following parameters are required Air humidity before humidification x1 in g kg Air temperature after humidification t2 in C with ste...

Страница 24: ...the parameters enumerated above into the respective quadrants The resulting point of inter section indicates the value of the desired absorption distance BN Notes x1 _______________________________ g kg t2 _______________________________ C x _______________________________ g kg _______________________________ kg h wL _______________________________ m s lD _______________________________ mm Air hum...

Страница 25: ...Page 25 5 3 2 Absorption Distance Nomogram Source Henne Erich Luftbefeuchtung Air Humidification 3rd Edition 1984 Page 101 Olden bourg Industrieverlag Munich ...

Страница 26: ...rable With high pressure air conditioning systems modifications of the unit s drain hose system may possibly be required depending on the overall pressure situation These modi fications must be coordinated with your expert dealer Water drain Install a water drain within the absorption distance inside the air duct When increased airflow speed is encountered Air flow rates beyond 3m s may lead to co...

Страница 27: ...s a uniform steam distribution Please use the total hight of the duct Minimum distances in order to avoid condensation Lmin 210mm 8 3inch distance steam manifold next steam manifold L4min 120mm 4 7inch distance lowest steam manifold duct bottom L5min 120mm 4 7inch distance highest steam manifold duct ceiling Horizontal installation of steam manifold L1 L2 L3 Duct Steam Manifold Air flow Air flow d...

Страница 28: ...erally Air flow very flat By tilting the steam manifold 30 45 towards the air flow direction the mini mum upper clearance can be reduced to 70mm 2 8inch min distances H1 mm inch H2 mm inch 30 45 DN25 1 182 7 2 168 6 6 225 8 6 DN40 1 1 2 193 7 6 179 7 0 230 9 1 very flat duct narrow high Identical lenghts one on top of the other Staggered laterally if possible square Identical lenghts staggered ver...

Страница 29: ...old Steam Hose Condensate hose HY05 HY17 1xDN25 1 x 1 DN25 1 x 1 DN12 1 x 1 2 HY23 HY30 1xDN40 1 x 1 1 2 DN40 1 x 1 1 2 DN12 1 x 1 2 HY45 HY60 2xDN40 2 x 1 1 2 2xDN40 2 x 1 1 2 2xDN12 2 x 1 2 HY90 HY116 4xDN40 4 x 1 1 2 4xDN40 4 x 1 1 2 4xDN12 4 x 1 2 Type Steam Mani fold Steam Hose Condensate Hose C01 C17 1xDN25 1 x 1 DN25 1 x 1 DN12 1 x 1 2 C22 C30 1xDN40 1 x 1 1 2 DN40 1 x 1 1 2 DN12 1 x 1 2 C4...

Страница 30: ...livers one t connector for separating the steam on two steam manifold Special lenght on request Type Steam Mani fold Steam Hose Condensate Hose HL 6 12 1xDN25 1 x 1 DN25 1 x 1 DN12 1 x 1 2 HL 18 30 1xDN40 1 x 1 1 2 DN40 1 x 1 1 2 DN12 1 x 1 2 HL 36 45 2xDN40 2 x 1 1 2 2xDN40 2 x 1 1 2 1xDN12 1 x 1 2 ...

Страница 31: ... manifolds are to be installed other than with a standard implementation a Y piece for steam dis tribution is required must be ordered separately Place the Y piece as close as possible to the steam manifolds Such for the main part of the piping just one steam hose is required resulting in minimum condensate loss In contrast when installing the steam line for the Compact Line C45 unit the Y piece i...

Страница 32: ...team manifold s with a continous incline of 5 to 10 If the intension is to feed the condensate hose back to the steam cylinder s next step the connection stub on the cylinder top must be drilled out first using a 8 mm drill ANSI drill size O Exception for CompactLine C01 and C06 models use a 5 mm drill ANSI drill size 22 CompactLine C45 condensate hose connection involves the use of a T piece in o...

Страница 33: ... of hose connec ted in the step before and secure with a clamp Connect the 2 condensate hoses from the steam mani fold to the T piece inlets and secure with clamps Steam cylinder Steam manifold Steam hose Condensate hose Installation type 1 Device upper edge schematic representation 500 mm 20 inch min 400 mm 16 inch 200 mm 8 min Rmin DN25 200 mm 8 inch DN40 400 mm 16 inch CompactLine C45 condensat...

Страница 34: ...he steam manifold with a continous decline of 5 to 10 Feed condensate hose to a wastewater pipe drain with a 200 mm 8 inch diameter loop as a steam barrier 5 to 10 decline is mandatory Minimum distance from steam manifold to loop must be 500 mm 20 inch Fill loop with water Please note Steam cylinder Steam hose Device upper Condensate hose Drain Detail x wrong Installation type 2 schematic represen...

Страница 35: ...ing the following list Does unit hang vertically Are wall distances to the unit within the range Does steam hose have a slope of 5 10 Is condensate hose installed with a loop of min 200 mm 8 inch Is steam manifold positioned correctly Are all bolts and clamps tightened ...

Страница 36: ...tem separator and free discharge into the drainage system Within the humidifier a double check valve 58 is incorporated in the water supply line It prevents the backflow of water Alternatively units are available that feature the DVGW conform HyFlow sys tem separator making further safety measures obsolete Use feed water without chemical additives and with a conductivity between 200 and 800 µS cm ...

Страница 37: ...ent further damage to the cylinder material as well as short circuits which trip main circuit breakers Foam comes into contact with the maximum water level sensor electrode and triggers a signal indicating the cylinder is filled to capacity even though this is false and the nominal current has not yet been reached Recommendations If using a water softening system we recommend diluting the softened...

Страница 38: ...midifier special type featuring the HyFlow provision may be used Install a shut off valve SV in the supply line Install a water filter WF if necessary Shut off valve SV and water filter WF are not supplied with the unit but may be ordered separately For connection to the water supply line the water hose 56 with cap nuts at both ends included in the delivery may be used Make installation as follows...

Страница 39: ...e wastewater pipe lines By blending with cold water during the blow down and rinse process it is ensured that the wastewater always has a temperature below 60 C 140 F Steam humidifier and wastewater discharge must be on the same pressure level Guidelines for water discharge composition Use of flexible drain hose is advisable Do not buckle the drain hose For discharge line and drain pipe implementa...

Страница 40: ...94 for HyLine DVWG CERT AS 0625CP0095 for CompactLine The functions of the HyFlow cup are cylinder filling separation of feed water supply and cylinder water according to DIN EN 1717 overflow protection in case of cylinder intake blocking Cylinder filling When the solenoid valve opens water flows into the HyFlow cup and then into the cylinder base The cylinder is filled by the static pressure of t...

Страница 41: ...tallation using the checklist below All screws and clamps been properly tightened Water supply line carefully flushed out Water installation performed correctly Drainage system correctly installed Flushed out water can drain freely Water supply and drain free of leaks ...

Страница 42: ...nnection to permanent wiring is allo wable UL998 CSA Std 222 2 Electric connector cables to be laid professionally Take care of ESD protection The electronic components of the humidifier control are very sensitive to electrostatic discharges In order to protect these components during any type of installation steps must be taken to guard against damage from electrostatic discharge 7 1 Electrical I...

Страница 43: ... Phase 60 Hz Power Rating kW 21 6 28 8 2x21 6 2x28 8 Input Current A 60 0 80 0 2 x 60 0 2 x 80 0 Circuit Protection A 3 x 75 3 x 100 6 x 75 6 x 100 Data at 480 V 3 Phase 60 Hz Power Rating kW 22 5 33 8 2x22 5 2x33 8 2x43 5 Input Current A 27 1 40 6 2 x 27 1 2 x 40 6 2 x 52 3 Circuit Protection A 3 x 35 3 x 45 6 x 35 6 x 45 6 x 65 Data at 600 V 3 Phase 60 Hz Power Rating kW 22 5 33 8 45 0 67 5 87 0...

Страница 44: ...8 Input Current A 10 4 16 0 Circuit Protection A 3 x 15 3 x 20 Data at 480V 3 Phase 60 Hz Power Rating kW 3 8 7 5 Input Current A 4 5 9 0 Circuit Protection A 3 x 10 3 x 10 Data at 600V 3 Phase 60 Hz Power Rating kW 3 8 7 5 Input Current A 3 6 7 2 Circuit Protection A 3 x 10 3 x 10 Unit type Connection M16 Connection M25 Connection M32 HY05 HY08 4 3 HY13 HY17 HY23 HY30 Hy45 4 2 1 HY60 HY90 HY116 4...

Страница 45: ...nit s name plate 7 4 Wiring Diagram Please find the wiring diagram in the technical manual supplied with the control used with your humidifier Every steam humidi fier comes with a technical manual for the unit itself and one for the control unit 7 5 Electrical Installation Checklist Perform electrical installation checks in compliance with cus tomer site requirements and public power utility regul...

Страница 46: ...uaranteed w o proper grounding For grounding to function properly the unit cover must be in place and the lock must be engaged applies only to humidifier types HyLine and MiniSteam Detailed information concerning initial operation control service and malfunctions as well as circuit diagrams can be found in the operation manuals for HygroMatik control units Please note ...

Страница 47: ...si max Switch on unit by setting control switch to I Step 4 The unit performs a self test If the control includes a display the message self test is displayed For the next steps control must be set in a way that permanent steam demand is requested Step 5 Normal operation starts the water solenoid valve opens and feeds water into the steam cylinder Initiation of steam production may take up to 20 m...

Страница 48: ...aken to guard against damage from electrostatic discharge The steam humidifier s performance and maintenance intervals primarily depend on water quality carbonate hardness conduc tivity and the quantity of steam produced since the last mainte nance Abnormal water quality can shorten or lengthen maintenance intervals Ongoing maintenance intervals can be estimated based on the amount and type of res...

Страница 49: ...eme cases water pretreatment may be necessary softe ning by dilution to approx 4 8 dH decarbonization partial desalination to achieve target reductions in carbonate hard ness HygroMatik would be pleased to refer you to companies specia lizing in water treatment systems Cycle Maintenance Work 4 Weeks after initial operation with normal water quality Visual inspection of electrical and mechanical co...

Страница 50: ...moving and Cleaning the Steam Cylinder Risk of skin burning Hot steam cylinder during operation and for some time after wards Drain steam cylinder before any maintenance work is com menced Switch off unit and protect against restart After that wait approx 10 mins before starting maintenance work Check steam cylinder temperature by cautious approximation with hand do not touch After beeing in use f...

Страница 51: ...team cylinder halves and the elec trodes have sharp edges and angles Wear proper PPE Personal protection equipment Risk of electrical shock Hazardous electrical high voltage Disconnect the appliance from power supply before removing cover on off switch in position II After cylinder draining switch off unit Disconnect unit from power grid and secure against reconnection Open unit ...

Страница 52: ...topper Verify safe isolation Disconnect unit from water supply Remove steam hose from adapter Check cylinder temperature Completely drain the cylinder Push clip on adapter outside cabine Lift steam cylinder out of base ...

Страница 53: ...pletely If electrical arcs have burned deep grooves into the material the top part of the cylinder better the complete cylinder s above must be replaced Clean the sensor electrode until it is bright Unplug electrodes sensor electrode Remove flange clamps Remove used O ring Clean strainer Clean cylinder inside Do not use acids or other chemicals Please note Open cylinder ...

Страница 54: ...the electrode plugs are attached please make sure that they are free of corrosion Replace relevant electrode plug if corrosion is found Connect plugs to the correct electrodes Insert new O ring Connect upper and lower part with clamps Please note Remove used O ring Insert new O ring Remove old O ring insert new O ring Please note ...

Страница 55: ... of the knurled nut When reinstalling the steam cylinder make sure that the con densate connection shows towards the unit front on the left hand side Please note Please note Place cylinder vertically into cylinder base Connect plug to level sensor electrodes Hold adapter in place with clip Reconnect to power grid Attach adapter to steam outlet Open water supply ...

Страница 56: ...ase of leakage switch of unit and redeem lea kage s Monitor again repeat procedure until no more leakages are detected Risk of electrical shock Personal safety by proper grounding may not be ensured In order for the unit cover to be safely grounded the cover must be fully closed and the lock must be engaged this refers only to humidifier types HyLine and MiniSteam Check for leakages Close cabinet ...

Страница 57: ...out when a maintenance message is dis played asking for replacement This maintenance message will appear after one hour of operation at maximum water level The humidifier operation will then stop 9 4 1 Original Electrode Lengths Original lengths of HygroMatik large area stainless steel elec trodes are HyLine CompactLine Type HY05 HY08 HY13 HY60 HY90 HY116 Length mm inch 155 6 1 235 9 25 300 11 8 T...

Страница 58: ...s have a greater specific load the electrodes continue to wear unevenly Replace electrodes with significantly uneven wear Check the power supply circuit breaker voltage drop Also see operating manual of the relevant HygroMatik control section Faults and Messages 9 5 Replacing Electrodes Please note remove handnut remove electrode detailed view of new electrode Mount correctly 1 shaft seal 2 brass ...

Страница 59: ...seating on electrodes The plugs must be pressed down onto the electrodes as far as they will go Connect plugs to the corresponding electrodes as indicated by the color of the knurled nut Attach plug 8 to the sensor electrode Knurled nut 9 gray Switch breaker back on Switch on the unit and check for leaks after 15 30 min utes of operation If leakage occurs switch off power supply and follow safety ...

Страница 60: ...able to pump Re install cylinder Risk of electrical shock Hazardous electrical high voltage Follow safety instructions for work on live equipment Switch on unit and monitor for leakage during 15 30 minutes of operation In case of leakage switch off unit and redeem lea kage s Monitor again repeat procedure until no more leakages are detected 9 7 Cleaning the Water Inlet Solenoid Valve The numbers i...

Страница 61: ...it and redeem lea kage s Monitor again repeat procedure until no more leakages are detected 9 8 Cleaning the Water Inlet Solenoid Valve and HyFlow System Separator special models only Removal Shut off water supply and loosen water installation hose connection Remove cylinder Remove grounding sleeve 62 from solenoid valve 63 To do so push the collet into the John Guest con nection fitting and pull ...

Страница 62: ...r leakage during 15 30 minutes of operation In case of leakage switch off unit and redeem lea kage s Monitor again repeat procedure until no more leakages are detected 9 9 Checking Cable Connections and Electrode Cables Make sure that no cable and plug connections are loose Ensure proper plug seating on electrodes The plugs must be pressed down onto the electrodes as far as they will go Loose cabl...

Страница 63: ...d condensate hoses are also subject to wear they have to be checked regularly 9 11 Checking Operation Start up the unit and operate for a few minutes at maximum out put if possible Check safety devices Check hose connections for possible leaks ...

Страница 64: ...llowing the installation procedures in reverse order Warning Dismantling of the unit may only be performed by qualified personnel Electrical dismantling may only be per formed by trained electricians Obey the safety guidelines in section Safety Instructions espe cially the guidelines for disposal Please note ...

Страница 65: ...e Coolers CLASS C121186 COMFORT CONDITIONING EQUIPMENT Humidifiers and Evaporative Coolers Certified to U S Standards For details related to rating size configuration etc reference should be made to the CSA Certification Record or the descriptive report Humidifiers electrode type stationary industrial or commercial rated 600V or less 60Hz 1 ph or 3 ph as follows Models MS05 MS10 3 5 kW max 1 ph an...

Страница 66: ...tificate 1887098 Project 70027121 Master Contract 238708 Date Issued March 23 2015 DQD 507 Rev 2012 05 22 Page 2 APPLICABLE REQUIREMENTS CSA Std C22 2 No 104 11 4th Ed Humidifiers UL Std No 998 5th Ed Humidifiers ...

Страница 67: ...eferenced Certificate Product Certification History Project Date Description 70027121 Mar 23 2015 Update report 1887098 to add new model Series MS and add 230 V Control option 2479304 Nov 29 2011 Update Report 1887098 to add new models C01 and 02 those are similar to the existing models 1887098 Aug 31 2007 Transfer Report LR 86547 3 and add alternate Class 2 ELV controller board UL Recognized tran...

Страница 68: ... of steam cylinder CY17 DN 40 12 empty 16 1 2 E 2206069 Top part of steam cylinder CY30 DN 40 12 empty 16 1 2 2 E 2207001 Top part of steam cylinder CY45 2 x DN 40 12 empty 19 1 B 3216007 Lower part of steam cylinder CY8 compl with strainer 19 1 1 B 2206046 Lower part of steam cylinder CY17 compl with strainer 19 1 2 B 2206071 Lower part of steam cylinder CY30 compl with strainer 19 1 2 2 B 220700...

Страница 69: ...DN20 25 15 12 37 1 1 1 1 2 2 2 E 2206086 Cylinder base DN40 25i 15 12 1 1 1 1 1 1 1 1 B 3216023 Mounting set for Cylinder base 12 1 1 1 1 1 2 2 2 E 2204035 Condensate cap DN12 1 1 E 3221002 Adapter for steam hose DN25 CY8 1 1 E 2209000 Adapter for steam hose DN25 CY17 1 1 E 2209004 Adapter for steam hose DN40 CY17 1 1 4 E 2209006 Adapter for steam hose DN40 CY 30 1 2 4 4 E 2209008 Adapter for stea...

Страница 70: ...derflange 1 B 2208007 Cylinder star CY17 3 1 B 2208013 Cylinder star CY17 6 1 2 B 2208009 Cylinder star CY 30 1 2 2 B 2208011 Cylinder star CY 45 3 E 3216024 Plug in contact for electrode 16A 3 6 6 12 E 2206059 Plug in contact for electrode 35A 6 12 12 E 2207016 Plug in contact for electrode 63A 1 B 3216083 O ring set CY8 Pos 3 17 35 1 B 2207051 O ring set CY17 DN25 Pos 3 17 35 1 B 2207053 O ring ...

Страница 71: ...linderflange 48 1 B 3204019 Electrodes compl with hand nuts M6 set 3pc for CY8 48 1 B 2204081 Electrodes compl with hand nuts M8 set 3pc for CY17 48 1 B 2204083 Electrodes compl with hand nuts M8 set 6pc for CY17 1 2 B 2204095 Electrodes compl with hand nuts M8 set 6pc for CY30 48 1 2 2 B 2204085 Electrodes compl with hand nuts M10 set 6pc for CY45 1 B 2208007 Cylinder star CY17 3 1 B 2208013 Cyli...

Страница 72: ...et for steam cylinder CY17 DN25 1 B 2207133 maintenance set for steam cylinder CY17 DN40 1 2 B 2207135 maintenance set for steam cylinder CY30 1 2 2 B 2207137 maintenance set for steam cylinder CY45 16 1 2 2 E 2207001 Top part of steam cylinder CY45 2 x DN 40 12 empty 1 1 E 2206050 O ring CY17 for cylinder flange 1 2 E 2206051 O ring CY30 for cylinderflange 1 2 2 E 2207011 O ring CY45 for cylinder...

Страница 73: ... hose for w ater connection B 2304031 Water drain 1 B 3401017 Drain hose system Pos 6 14 15 30 31 1 1 B 3401019 Drain hose system Pos 6 14 15 30 31 1 2 B 3401013 Drain hose system Pos 6 14 15 30 31 1 2 2 B 3401021 Drain hose system Pos 6 14 15 30 31 31 1 1 1 1 1 2 2 2 E 3220005 O ring for pump adapter 31 1 1 1 1 1 2 2 2 E 3220005 O ring for cylinder base pump 33 1 1 1 1 1 1 1 E 2404024 O ring for ...

Страница 74: ...lectrodes with plug in contact set 6pc 2 B 2524307 Connecting cables for electrodes with plug set 6pc 2 2 B 2524309 Connecting cables for electrodes with plug set 6pc Control electrical supply between 380V and 480V 1 1 1 1 1 2 2 2 E 2504224 Transformer 210 540V 24V 1 1 1 1 1 2 2 2 E 2504220 Transformer 230 400 460 520V 230V 2 2 2 2 2 4 4 4 E 2504042 Safety fuse 0 5A 1 B 2524201 Connecting cables f...

Страница 75: ...th plug in contact set 6pc 2 B 2524327 Connecting cables for electrodes with plug set 6pc 2 B 2524329 Connecting cables for electrodes with plug set 6pc Basic Control 1 1 1 1 1 2 2 2 B 2526207 Basic Mainboard 24V 1 1 1 1 1 2 2 2 B 2526201 Basic Mainboard 230V 52 1 1 1 1 1 2 2 2 E 2502412 Control switch double pole 1 1 1 1 1 2 2 2 B 2120901 Mounting plate for Basic with foil Comfort Control 1 1 1 1...

Страница 76: ...4004 Steam hose clamp DN 25 x x x x x x E 2604016 Steam hose clamp DN 40 x x x x x x x x E 2304015 Condensate hose clamp x x B 2604025 Steam solenoid valve 0 0 4 bar cpl for steam hose DN 25 x x x x x x B 2604040 Steam solenoid valve 0 0 4 bar cpl for steam hose DN 40 x x E 2604042 Steam connector T piece DN 25 stainless steel x x x x x x E 2604023 Steam connector T piece DN 40 stainless steel x x...

Страница 77: ..._ date of delivery ____________forwarder _____________ shipment by ___________ delivery address if different from invoice address __________________________ __________________________ __________________________ __________________________ Order can only be processed if unit type and unit serial no are filled in quantity article article no Fax Form Please copy fill in and fax to Fax No 49 0 4193 895...

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Страница 79: ...Page 79 14 Exploded View 30 32 42 1 12 35 31 3 15 38 14 21 20 39 22 37 6 2 16 8 4 18 43 44 17 25 19 31 48 22 22 22 24 23 64 61 63 62 66 67 67 60 65 58 22 Special model HyFlow ...

Страница 80: ...Page 80 15 View of housing ...

Страница 81: ...er HyLine with Basic Comfort Plus control Type HY30 HY45 HY60 HY90 HY116 Data at 208V 3 Phase 60 Hz Steam output kg h lbs h 28 8 63 38 4 85 57 6 127 76 9 170 Power Consumption kW 21 6 28 8 43 2 57 6 Input Current A 60 0 80 0 2 x 60 0 2 x 80 0 Circuit Protection A 3 x 75 3 x 100 6 x 75 6 x 100 Data at 480V 3 Phase 60 Hz Steam output kg h lbs h 30 0 66 45 0 99 60 0 132 90 0 198 116 0 256 Power Consu...

Страница 82: ...12 2004 Lise Meitner Str 3 D 24558 Henstedt Ulzburg Phone 49 0 4193 895 0 Fax 33 eMail hy hygromatik de www hygromatik com A member of the Group ...

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