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21

Master Controller Replacement

Remove six Torx 20 screws from inside top of door. There are four screws across the top, one coming
in from the left side and one coming in from the right side.
Disconnect red, white & blue wires from 3 pin terminal strip on right side of controller.
Remove all plugs from controller & power switch including ground wire.

Place the top of the door assembly on a counter top. Push in on the four black plastic taps along the
bottom and remove the black facia from the assembly.

Squeeze the two tabs by the display on the controller and push the controller out of the back of the
frame.

Screw

Screw

Screw

Screw

Screw

Screw

Power Plug

Ground Wire

Controller Plugs

3 Pin Connector

Tab Tab

Tab

Tab

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Содержание L110W

Страница 1: ...Hydrim L110W Training Manual Training Manual ...

Страница 2: ...cal Light ON Steady 19 Flow Switch Configurations Dryer Check Valve Location 20 Master Controller Replacement 21 Slave Controller Replacement 22 Master Controller Wiring Diagram Picture 23 Slave Controller Wiring Diagram Picture 24 Checking Programming Control Module 25 Programming for HIP Cleaning Solution Revision 2 02 Software 26 Water Test Kit 27 Preventative Maintenance Kit 28 Preventative Ma...

Страница 3: ...s 2 Gallons P1 Regular Wash 50 C 122 F 20 Minutes 3 Gallons P2 Regular Wash with Dry 50 C 122 F 30 Minutes 3 Gallons P3 Heavy Duty Wash 50 C 122 F 30 Minutes 4 Gallons P4 Heavy Duty Wash with Dry 50 C 122 F 40 Minutes 4 Gallons Actual cycle time will vary depending on incoming water temperature SciCan recommends setting hot water supply temperatures to 60 C 140 F The Hydrim cleaning solution is HI...

Страница 4: ...4 ...

Страница 5: ...5 Note Rinse Aid is not required when using HIP solution with revision 2 02 software See Checking Programming Control Module to check software revision ...

Страница 6: ... ft long and they connect to garden hose fittings The unit is supplied with a 5ft flexible drain hose with an inner diameter of It should be connected to a drain point no more than 14 above the floor The power cord is 6ft long with a 6 15 NEMA plug A power outlet of 208 240V is required Cold Water Hot Water ...

Страница 7: ...ater reaches the top of Channel 5 Sidebag is full it overflows filling Regeneration Channel 6 and Overflow Channel 7 Regeneration Channel 6 takes water to the Salt Reservoir Regeneration Valve 13 controls filling the Salt Reservoir Overflow Channel 7 takes water to the Membrane Sensor that activates Switch 12 At that time the Controller opens Drain Valve 14 releasing water from Channel 5 and the S...

Страница 8: ...E2 code 4 Circulation Turn ON circulation pump M1 for 180 seconds 3 minutes Fill sidebag bag with water target temperature 80 C 176 F 5 Circulation and evacuation 10 seconds Circulation pump M1 remains ON Turn ON drain pump M2 6 Evacuation 20 seconds Circulation pump M1 turns OFF Drain pump M2 remains ON for 20 seconds 7 Wait until sidebag is full target temperature 80 C 176 F 8 Fill wash chamber ...

Страница 9: ...11 Circulation Circulation pump M1 remains ON for 60 seconds 1 minute 12 Circulation and evacuation 10 seconds Circulation pump M1 remains ON Turn ON drain pump M2 13 Evacuation 20 seconds Circulation pump M1 turns OFF Drain pump M2 remains ON for 20 seconds ...

Страница 10: ...nds to the sidebag drain valve Y6 before closing Failure to fill chamber will cause an E2 code 4 Circulation heating and dosing Start circulation pump M1 dosing pump M4 and turn ON water heater R1 if water temperature in chamber is below target temperature Start heating and dosing error timers Dosing pump runs for 7 seconds If flow switch does not detect dosing before the dosing error timer ends 3...

Страница 11: ...eater R1 if water temperature in chamber is below target temperature Start heating and dosing error timers Dosing pump runs for 5 seconds If flow switch does not detect dosing before the dosing error timer ends 30 seconds the Hydrim fails with an ED code Once selected dosing time is achieved the dosing pump will turn OFF 20 Circulation and heating target temperature 65 C 149 F Circulation pump con...

Страница 12: ...valve resulting valve Y6 is on for approximately 75 seconds and valve Y1 is on for 1 3 Water Debit Constant When water inlet valves timer expires add 10 seconds to the sidebag drain valve Y6 before closing Failure to fill chamber will cause an E2 code 4 Circulation heating and dosing target temperature 28 C 82 4 F Start circulation pump M1 dosing pump M4 and turn ON water heater R1 if water temper...

Страница 13: ...emperature is below the target temperature the Hydrim fails with an E1 code 12 Circulation heating and dosing Circulation pump continues to run and water heater remains turned ON When water temperature in chamber reaches target temperature start dosing error timer The dosing pump runs for 7 seconds If flow switch does not detect dosing before the dosing error timer ends 30 seconds the Hydrim fails...

Страница 14: ...nce selected dosing time is achieved the dosing pump will turn OFF 26 Circulation and heating target temperature 65 C 149 F Circulation pump continues to run and water heater remains turned ON If the heating error timer ends and the chamber water temperature is below the target temperature the Hydrim fails with an E1 code 27 Circulation 180 seconds 3 minutes 28 Circulation and evacuation 10 second...

Страница 15: ... and release all buttons The unit starts filling the chamber then the dosing pump runs for 20 seconds Fault Codes Fault Problem Description E1 Water heating failure Water temperature set point after timeout during Circulation and heating phase See E1 explanation E2 Filling failure Timeout on filling up the chamber See E2 explanation E3 Chamber temperature reading failure Chamber temperature readin...

Страница 16: ...l with water E2 appears the hot water valve is defective 4 Start a P1 cycle when you hear the wash arms start turning stop the cycle and check the water temperature in the chamber with a thermometer Suggested hot water temperature to the unit is 60 C 140 F If water is cold cycle time will be extended until wash temperature reaches 50 C 122 F The heater will increase the water temperature approxima...

Страница 17: ...ow over and down channel to emitter housing When the emitter housing is full the pressure switch will activate and the blue arm will be pushed out activating the electrical switch If the blue arm does not activate the electrical switch replace the emitter housing 13447 01 Red or 13447 00 Clear When the electrical switch activates the drain solenoid should open and the sidebag should empty into the...

Страница 18: ... Remove the left side panel from the unit 3 Check for debris in the sidebag 13462 00 drain channels between the two drain tube connections Remove both metal mounting brackets to check channel behind brackets If channel is clean proceed to step 4 4 Remove hose from drain pump where it connects to the side bag Place hose in a bucket Remove the filters from inside the chamber and pour some water into...

Страница 19: ...eter does not read line voltage replace the Slave Controller 13475 04 first then the Master Controller 13475 03 if needed 5 If the Dosing Pump runs and ED still appears follow the instructions below for error code EF 6 If the Flow Switch tests good and ED still appears with the Dosing Pump running replace the Dosing Pump 13634 00 low output Error code EF indicates a shorted Flow Switch 1 If the Fl...

Страница 20: ...w Switch Configurations Dryer Check Valve Location Original Flow Switch Black Flow Switch Black Flow Switch with Mounting Bracket Dryer Check Valve Flow Switch Flow Switch Hose Clamps Flow Switch Check Valve ...

Страница 21: ...ht side of controller Remove all plugs from controller power switch including ground wire Place the top of the door assembly on a counter top Push in on the four black plastic taps along the bottom and remove the black facia from the assembly Squeeze the two tabs by the display on the controller and push the controller out of the back of the frame Screw Screw Screw Screw Screw Screw Power Plug Gro...

Страница 22: ...from inside unit Slide a flat screwdriver under the top panel and pry it loose Set the panel on top of the unit Disconnect the controller plugs and red white blue wires from 3 pin terminal strip Remove two screws holding controller panel to frame Turn frame over to access controller Squeeze the two tabs by the display on the controller and push the controller out of the back of the frame 3 Pin Con...

Страница 23: ...bag B8 Pressure Switch for Heater Y7 Hot Water Valve B10 Temperature Cutoff Switch for Heater Y8 Rinse Aid Actuator B11 Low Salt Switch M1 Circulation Pump B12 Low Rinse Aid Switch M2 Drain Pump B15 Chemical Flow Switch R1 Chamber Heater B16 Not Used T2 Water Inlet Temperature Sensor Master Controller Wiring Picture X4 8 7 X4 6 1 X6 2 1 X2 2 1 X1 2 1 X5 7 1 X7 1 2 ...

Страница 24: ...m M3 Dryer Motor B6 Not Used T1 Chamber Temperature Sensor M4 Dosing Pump 1 B7 Not Used ER External Relay M5 Not Used X6 Jumpered C External Capacitor Slave Controller Wiring Picture X6 1 2 X4 Pins 1 8 X2 1 2 X5 Pins 1 7 X1 1 2 X7 2 1 ...

Страница 25: ... salt indicator LED will start for 10 seconds 4 repeater mode By pressing buttons P2 P4 while powering the unit on the unit starts in idle mode with a flashing 00 on the display A program selected in this mode will run until the unit is powered off with 10 minutes pause between cycles 5 unit set By pressing buttons P0 P3 while powering the unit on the user can select among a set wash time The disp...

Страница 26: ... Protection Cleaning Solution Solution with enhanced instrument protection properties With 2 02 software verify that the settings are correct for HIP Cleaning Solution By pressing buttons P1 P3 while powering the unit on you will have access to the wash settings By pressing P3 you can select among the three wash settings c1 c2 and c3 In order to adjust the value of a setting use the P0 button Dosi...

Страница 27: ...move one of the three test strip packets from the envelope Open the test packet and remove the test strip Hold the yellow end of the test strip under cold running water for approximately three seconds Compare the color of the test strip to the color chart on the test strip packet Compare the ppm reading for this color to the chart for the Hydrim you are installing Add softening salt and adjust the...

Страница 28: ...Water inlet valve block 4 Vent tubing for top of sidebag 5 Tubing s from flow switch to dosing pump and dosing pump to chamber 6 Flow switch 7 Flow switch mounting bracket 8 Wiring harness for new valve block 9 Plate for water inlet valve block 10 Screws to mount valve block plate 11 Hardware to mount flow switch 12 Tie wraps for wiring harness 1 2 3 5 6 4 7 8 9 10 11 12 ...

Страница 29: ...both ends of the kick plate Do not loose spacer behind right side of kick plate Remove kick plate Removing the Left Side Panel Open the door of the unit Remove the two screws from behind the doorframe Remove the screw below the back panel Remove panel Removing the Right Side Panel Open the cleaning solution drawer 1 Remove the screw holding the panel in place Remove screw 2 from inside top edge of...

Страница 30: ...e four hex head screws holding inlet valve plate using 7mm nut driver in rear of unit Remove hot cold inlet valve block assembly with tubing from back of unit Disconnect wires to valves Disconnect the temperature sensor plug Discard assembly Inlet Valve Tubing Inlet Valve Plate Temperature Sensor ...

Страница 31: ...or wire and plug into existing connector Push the temperature sensor down as shown Guide the black tubing towards the hot cold valve location Push the assembly in so wires and hose are Connect new temperature sensor to plug accessible where valve block was removed disconnected from old sensor Temperature sensor plug ...

Страница 32: ...old valve block New valve block terminals wiring harness and connect to new harness Connect black hose to valve block Connect black hose to sidebag Cold water 1 purple wire Neutral 2 purple wires Hot water 1 gray wire Cold water connection Hot water connection Neutral connection Hot Valve Red Wire Hot Neutral Wire White Blue Wire Cold Cold Valve ...

Страница 33: ...to Attach new flow switch wires to terminal block dosing pump and chamber Retain tubing attached and connect ground wire Neatly tie wrap wiring bottom of flow switch and attach to new switch to bracket Connect new gray tubing to dosing pump and secure with a cable tie Screw the flow switch bracket to the unit bracket Bolt the bracket at the base of the unit by using M4 screw provided removing the ...

Страница 34: ...ing with a cable tie to the top of the insulation by piercing two holes into the insulation and routing the tie through the holes to hold the tube Do not over tighten leave the tubes fully open Lube O ring slightly with soapy water and push fitting into top of sidebag Note Install new water inlet hoses and discard old hoses Hose to chamber Sidebag Vent Hole Cable Tie ...

Страница 35: ...Interrupt cycle at the filling stage Disconnect hot and cold water connection Restart the cycle for 1 min Observe the side bag is empty 2 Using shop vacuum remove water as shown on the next pictures At the end clean the washing chamber with a towel and a stainless steel care spray ...

Страница 36: ... 5 16979 02 Cover Door Front 6 16648 01 Kick Plate Front 7 16695 00 Cover Right Side 8 16662 06 Cover Cleaning Solution Drawer 9 16663 06 Cover Slave Controller No Decal 10 13471 02 Button Program Silver 11 13476 25 Control Panel Facia with Decal Not Pictured 16696 00 Cover Left Side Not Pictured 16656 00 Cover Back Not Pictured 13633 00 Screw Kit Cover Screws 1 2 3 4 5 6 7 8 9 10 11 ...

Страница 37: ...on 1 13492 00 Wash Arm Upper 2 13456 00 Door Gasket 3 13638 00 Lid Salt Container 4 13481 00 Wash Arm Lower 5 13611 06 Door Inner Panel 6 13466 00 Filter Bottom Flat 7 13465 00 Filter Bottom Round 8 13629 00 Pipe Water Feed to Wash Arm 1 2 3 4 5 6 7 8 ...

Страница 38: ... No Cover Item Part Description 1 13462 00 Sidebag 2 13455 00 Drain Tubing 3 13614 00 Solenoid Valve Drain 4 13615 00 Solenoid Valve Regeneration 5 13447 01 Emitter Housing Red 5 13447 00 Emitter Housing Clear 3 2 5 4 1 ...

Страница 39: ...ption 1 13319 10 Dryer Air Filter 2 18466 00 Dryer Air Turbine 3 13416 01 Check Valve Dryer 1 4 01 111474S Flow Switch 5 13599 00 Foot Front 6 21624 02 Dosing Pump Clamp External 7 13634 00 Dosing Pump 8 21027 00 Tubing Exhaust Air 3 1 4 5 7 8 6 2 ...

Страница 40: ...ective install Preventative Maintenance Kit 01 109707S or Inlet Valve Wiring Harness Temp Sensor Kit 01 109863S Item Part Description 1 16945 00 Door Lock Handle 2 13475 03 Controller Master Item Part Description 1 13475 04 Controller Slave 2 1 1 New Inlet Valve Temp Sensor Old Inlet Valves ...

Страница 41: ...Water inlet valve block 4 Vent tubing for top of sidebag 5 Tubing s from flow switch to dosing pump and dosing pump to chamber 6 Flow switch 7 Flow switch mounting bracket 8 Wiring harness for new valve block 9 Plate for water inlet valve block 10 Screws to mount valve block plate 11 Hardware to mount flow switch 12 Tie wraps for wiring harness 1 2 3 5 6 4 7 8 9 10 11 12 ...

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