HYDRAULIC BRAKE
15-3
SERVICE INFORMATION
GENERAL
Spilling brake fluid will severely damage instrument lenses and painted surface. It is also harmful to some rubber parts. Be
careful whenever you remove the reservoir cap; make sure the front reservoir is horizontal first.
• A contaminated brake disc or pad reduces stopping power. Discard contaminated pads and clean a contaminated disc
with a high quality brake degreasing agent.
• Check the brake system by applying the brake lever or pedal after the air bleeding.
• Never allow contaminates (dirt, water, etc.) to get into an open reservoir.
• Once the hydraulic system has been opened, or if the brake feels spongy, the system must be bled.
• Always use fresh DOT 3 or DOT 4 brake fluid from a sealed container when servicing the system. Do not mix different
types of fluid, they may not be compatible.
• Always check brake operation before riding the motorcycle.
SPECIFICATIONS
Unit: mm (in)
TORQUE VALUES
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health.
• Avoid breathing dust particles.
• Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
ITEM
STANDARD
SERVICE LIMIT
Front
Specified brake fluid
DOT 3 or DOT 4
–
Brake pad wear indicator
–
To groove
Brake disc thickness
3.8 – 4.2 (0.15 – 0.17)
3.5 (0.14)
Brake disc warpage
–
0.10 (0.004)
Master cylinder I.D.
11.000 – 11.043 (0.4331 – 0.4348)
11.055 (0.4352)
Master piston O.D.
10.957 – 10.984 (0.4314 – 0.4324)
10.945 (0.4309)
Caliper cylinder I.D.
25.400 – 25.450 (1.0000 – 1.0020)
25.460 (1.0024)
Caliper piston O.D.
25.318 – 25.368 (0.9968 – 0.9987)
25.310 (0.9965)
Rear
Specified brake fluid
DOT 3 or DOT 4
–
Brake pad wear indicator
–
To groove
Brake disc thickness
3.8 – 4.2 (0.15 – 0.17)
3.5 (0.14)
Brake disc warpage
–
0.10 (0.004)
Master cylinder I.D.
12.700 – 12.743 (0.5000 – 0.5017)
12.755 (0.5022)
Master piston O.D.
12.657 – 12.684 (0.4983 – 0.4994)
12.645 (0.4978)
Caliper cylinder I.D.
32.030 – 32.080 (1.2610 – 1.2630)
32.090 (1.2634)
Caliper piston O.D.
31.948 – 31.998 (1.2578 – 1.2598)
31.940 (1.2575)
Brake pedal height
84 – 86 (3.3 – 3.4)
–
Brake caliper bleed valve
5.4 N·m (0.6 kgf·m, 4.0 lbf·ft)
Reservoir cover screw
1.5 N·m (0.2 kgf·m, 1.1 lbf·ft)
Front brake caliper mounting bolt
30 N·m (3.1 kgf·m, 22 lbf·ft)
ALOC: replace with a new one.
Front brake light switch screw
1.2 N·m (0.1 kgf·m, 0.9 lbf·ft)
Brake lever pivot bolt
1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
Brake lever pivot nut
5.9 N·m (0.6 kgf·m, 4.4 lbf·ft)
Brake hose oil bolt
34 N·m (3.5 kgf·m, 25 lbf·ft)
Brake pad hanger pin
17 N·m (1.7 kgf·m, 13 lbf·ft)
Rear master cylinder push rod lock nut
17 N·m (1.7 kgf·m, 13 lbf·ft)
Rear master cylinder hose joint screw
1.5 N·m (0.2 kgf·m, 1.1 lbf·ft)
Apply locking agent to the threads.
Step holder mounting bolt
27 N·m (2.8 kgf·m, 20 lbf·ft)
Step bar mounting bolt
10 N·m (1.0 kgf·m, 7 lbf·ft)
Brake caliper pin bolt
17 N·m (1.7 kgf·m, 13 lbf·ft)
Brake caliper torque nut
22 N·m (2.2 kgf·m, 16 lbf·ft)
Apply locking agent to the threads.
Содержание CBR125R
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