CLUTCH/GEARSHIFT LINKAGE
10-3
SERVICE INFORMATION
GENERAL
• This section covers service of the clutch and gearshift linkage. All services can be done with the engine installed in the
frame.
• Engine oil viscosity and level have an effect on clutch disengagement. Oil additives also effect clutch performance and
are not recommended. When the clutch does not disengage or the motorcycle creeps with the clutch lever pulled in,
inspect the engine oil level before servicing the clutch system.
• The oil pump removal is required when you remove the washer is located between the primary drive gear and right
crankshaft bearing (page 4-4).
SPECIFICATIONS
Unit: mm (in)
TORQUE VALUES
TOOLS
ITEM
STANDARD
SERVICE LIMIT
Clutch lever freeplay
10 – 20 (3/8 – 13/16)
–
Clutch
Spring free length
40.0 (1.57)
38.3 (1.51)
Disc thickness
2.92 – 3.08 (0.115 – 0.121)
2.85 (0.112)
Plate warpage
–
0.15 (0.006)
Clutch outer I.D.
30.000 – 30.021 (1.1811 – 1.1819)
30.54 (1.202)
Clutch outer guide
O.D.
22.959 – 22.980 (0.9039 – 0.9047)
22.93 (0.903)
I.D.
16.991 – 17.009 (0.6689 – 0.6696)
17.04 (0.671)
Mainshaft O.D. at clutch outer guide
16.966 – 16.984 (0.6680 – 0.6687)
16.59 (0.653)
Clutch center lock nut
74 N·m (7.5 kgf·m, 55 lbf·ft)
Apply engine oil to the threads and seating surface.
Clutch spring bolt
12 N·m (1.2 kgf·m, 9 lbf·ft)
Primary drive gear lock nut
64 N·m (6.5 kgf·m, 47 lbf·ft)
Apply engine oil to the threads and seating surface.
Shift drum stopper arm bolt
12 N·m (1.2 kgf·m, 9 lbf·ft)
Apply locking agent to the threads.
Shift drum stopper plate bolt
12 N·m (1.2 kgf·m, 9 lbf·ft)
Gearshift return spring pin
25 N·m (2.5 kgf·m, 18 lbf·ft)
Lock nut wrench, 20 x 24 mm
07716-0020100
Extension bar/handle
07716-0020500
Clutch center holder
07GMB-KT70101
Gear holder
07724-0010200
Содержание CBR125R
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