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188

2012 Trip

cHaSSIS - IntroDUctIon

This section contains information and

instruction regarding various components of

the motorhome chassis. These guidelines and

procedures help to understand the various

systems and how these systems operate. OEM

manuals for the engine and transmission are

located in the Owner’s Information File.

WARNING:

When welding is involved for

motorhome repair or modification,

only qualified, experienced technicians

should weld on the chassis. Improper

welding procedures and materials

may weaken the assembly or result in

damage that is not obvious and may

not cause an immediate problem or

failure. Unauthorized modifications or

repairs to the chassis could result in a

forfeiture of warranty coverage.

DANGER:

Due to the sensitive nature of the

electronics on the chassis, the

following precautions are required to

protect electrical components in the

motorhome chassis.

1. Disconnect the (+) positive and (-)

negative battery connection.

2. Cover electronic control

components and wiring to protect

from hot sparks.

3. Disconnect the terminal plugs from

the engine Electronic Control Unit,

located on the firewall.

4. Disconnect all the plugs from the

Transmission Control Module

located in the roadside front

electrical bay.

5. Disconnect wiring from the

alternator

6. Do Not connect welding cables to

electronic control components.

7. Attach the welding ground cable no

more than two feet from the part to

be welded.

The Roadmaster chassis design provides

exceptional balance, handling and braking

characteristics. The Roadmaster chassis is an

engine and frame unit featuring an all steel

frame design, providing greater structural

integrity and uniform stress distribution.

Incorporated in the Roadmaster chassis is

the air suspension system using four air bags

and shock absorbers. This design provides

the smoothest ride, best handling and trouble

free service while delivering excellent drive

ability. The Roadmaster chassis design offers

unsurpassed ease of maintenance and service.

The tow system is rated 7,000 lbs. towing

and 700 lbs. tongue weight.

The Roadmaster’s exclusive chassis with

air suspension consists of front and rear axles,

with trailing links. A panhard bar on each axle

controls side motion. Each axle mounts to the

trailing links that are connected to the chassis.

The design of the chassis offers increased

compartment storage space. The suspension

control arms attach to the frame through

bushings, which require no lubrication. The

suspension automatically maintains ride height

throughout the load range.

aIr SUpply SyStem

The air compressing system on the

motorhome is comprised of several items: air

compressor, air governor, air dryer, a front air

tank and a rear air tank. The compressed air

system operates several items, some of which

include brakes, suspension, air gauges and an

auxiliary air supply. The air system is charged

by a gear driven air compressor mounted

on the engine. As engine speed increases,

compressed air output increases. When air is

compressed, heat is generated. Heat dissipates

as air is discharged from the compressor.

Moisture condenses in the compressed air as

it cools. The moisture laden air then enters an

air dryer where the air is filtered. The filtered

air charges the front air tank. The front air

tank is divided in two halves: a wet side and

a dry side. The compressed air enters the wet

side before entering the dry side. A discharge

line from the dry side of the front air tank

charges the rear air tank. Discharge lines use

inline check valves to prevent back flow of

compressed air.

100168c

Содержание Trip 2012

Страница 1: ...2 0 1 2 B YHOL I D A YR A MB L E R O w n e r s Ma n u a l...

Страница 2: ...lied warranty lasts so the above limitation may not apply to you WHAT THE WARRANTY COVERS Warrantor s Limited Warranty covers defects in the manufacture of your motorhome and defects in materials used...

Страница 3: ...ed Warranty issued by Warrantor please contact your selling dealership or Warrantor directly or review the warranty packet inside the motorhome EVENTS DISCHARGING WARRANTOR FROM OBLIGATION UNDER WARRA...

Страница 4: ...ssemble the Roadmaster Chassis to conform to Warrantor s design and manufacturing specifications and tolerances Also see the section What the Warranty Does Not Cover set out below WHAT WE WILL DO TO C...

Страница 5: ...ecessary maintenance see Owner s Manual damage caused by off road use collision fire theft vandalism explosions overloading in excess of rated capacities or other utilization of the product contrary t...

Страница 6: ...Safety 9 Section 3 Exterior and Interior Care 47 Section 4 Appliances 71 Section 5 Equipment 93 Section 6 Water Systems 117 Section 7 Propane Systems 135 Section 8 House Electrical 147 Section 9 Chas...

Страница 7: ...RV LCC All rights reserved All other trademarks or registered trademarks are property of their respective holders Brand name products of other companies mentioned in this manual are not endorsed by t...

Страница 8: ...wide variety of vehicle fluids components and parts including building materials used in the interior furnishings in this vehicle contain and or emit these chemicals including formaldehyde In addition...

Страница 9: ...Administrator NHTSA 1200 New Jersey Avenue SE Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov Safety Terms Many of the safety terms are...

Страница 10: ...central source like in a city and not the fresh water tank Compressor Load Cycle The time during which the air compressor is building air pressure in an air system Compressor Unload Cycle The time du...

Страница 11: ...n potential difference or electromotive force Pounds Per Square Inch Gauge psig Pressure measured with respect to that of the atmosphere This is a pressure gauge reading in which the gauge is adjusted...

Страница 12: ...licable C Signatures New Owner s Signature Date Selling Dealer s Signature If Applicable Date Terms Representations By your signature s on face side of this form and in order to induce Monaco RV LLC t...

Страница 13: ...Notes...

Страница 14: ...27 Disabling Parking Brake 28 Tires 28 Importance of Air Pressure 29 Load Inflation Table 29 Inspecting Pressure 30 Air Pressure Checklist 31 Tire Support When Leveling 31 Tire Vibration 31 Tire Rota...

Страница 15: ...otorhome can help ensure nothing is overlooked and will assist in familiarizing the owner with the motorhome Prior to moving the motorhome perform a general inspection Examine the condition of the mot...

Страница 16: ...rnings for proper securement of the child safety seat or booster seat Step 1 For the best possible protection keep infants in the back seat in rear facing child safety seats as long as possible up to...

Страница 17: ...use of its size and various components Turning radius will be much wider than that of a standard automobile due to increased length Pay close attention to the perimeter of the motorhome including fron...

Страница 18: ...s are usually passenger automobile rated Be extra aware of driving conditions and use the appropriate speed for a motorhome when necessary especially on corners and mountain roads Downgrade speed shou...

Страница 19: ...s of air pressure Riding the brakes can cause the brakes to overheat Either method can result in loss of brake effectiveness or even brake failure Night Driving Be well rested and alert If necessary f...

Страница 20: ...warm up the engine Start the engine and wait for normal oil pressure to register Engage the high idle feature until the engine coolant temperature gauge rises The engine is now ready for travel Whenev...

Страница 21: ...hitch receiver remember that the motorhome is intended for towing light loads and is primarily designed as a recreational vehicle Safety and durability of the hitch receiver requires proper use Avoid...

Страница 22: ...wed load should become uncoupled from the hitch ball the towing equipment will be cradled by the safety chains If the towed load does uncouple do not attempt to make a sudden stop and exacerbate the s...

Страница 23: ...the GCWR Due to changes in weight the motorhome must be weighed in a loaded ready for travel condition that includes passengers cargo and liquids Subtract the weight of the motorhome in a loaded ready...

Страница 24: ...tires on a towed vehicle cannot be detected from the motorhome while driving A flat tire is a safety hazard and will cause extensive damage Rear Vision System The dash radio is equipped with a rear vi...

Страница 25: ...o align with the chosen site Aligning the motorhome with the site after the backing process begins may require more than one attempt When the motorhome is properly aligned with the site the parking ar...

Страница 26: ...device Damage to towing device tow car and motorhome can occur If necessary disconnect the tow vehicle to avoid a backing up situation Trailers have one pivot point and may be backed up The same rule...

Страница 27: ...tage loss through the cord and at each electrical connection Line voltage loss and the resistance at each electrical connection can be a hazardous combination Damage to sensitive electronic equipment...

Страница 28: ...ery reserves Keep a working flashlight handy for night trips through the campsite and inside the motorhome When interior lighting is desired use one light in a central location such as the vanity Turn...

Страница 29: ...e slide room CAUTION To extend or retract the slideout room the ignition must be off and the park brake set and the motorhome supported by air suspension Do not operate the slideout room with the air...

Страница 30: ...rranty coverage WARNING Do not crawl under the motorhome for any reason if a wheel has been removed Any number of circumstances could cause the motorhome to suddenly fall resulting in severe injury or...

Страница 31: ...ces of ignition resulting in injury or vehicle damage Batteries contain sulfuric acid that can burn skin eyes and clothing Do not connect the end of the second cable to the negative terminal of the ba...

Страница 32: ...he air nipple is located in the front generator compartment and should be used by towing personnel only Generally if the motorhome ever needs to be towed use the following instructions Secure any loos...

Страница 33: ...ble loosen the nut and remove the tool Return the caging tool to its original location and replace the plug Repeat for the other side WARNING Failure to securely chock the wheels can result in the mot...

Страница 34: ...o determine actual weight carried by the tires Actual weight of the motorhome can vary significantly depending on how it is loaded For optimum tire wear ride and optimum handling always comply with th...

Страница 35: ...the valve stem If there are extension hoses on the valve stem make sure they are good quality reinforced stainless steel braid Attach hoses securely to the outer wheel The valve stem cap guarantees t...

Страница 36: ...der the tires The load on the tire should be evenly distributed on the support block In the case of dual tires distribute the load evenly on blocks for both tires If not properly supported the steel c...

Страница 37: ...load range can cause unusual handling and uneven braking due to different traction coefficient and could result in sudden tire failure or loss of control due to non symmetrical handling WARNING Any an...

Страница 38: ...equipment as this could damage the wheel or the mounting system Damage to the wheel or mounting system could cause a wheel to come off while the motorhome is in motion Front Wheels Slide the front whe...

Страница 39: ...wo Federal Certification build labels and as many as three Federal Weight label s affixed to the motorhome Incomplete Vehicle Manufactured By This certification label lists the name of the chassis man...

Страница 40: ...ed by the vehicle owner and the Department of Motor Vehicles DMV to register ownership and license the vehicle for travel CAUTION Most States limit the amount of weight carried by any single axle posi...

Страница 41: ...properly weigh the motorhome are presented on the following pages The heaviest wheel position on an axle will determine the tire inflation pressure for all tires on that axle Reference the tire manufa...

Страница 42: ...w the entire motorhome to fit on the scale to read the gross vehicle weight in one scale recording A segmented platform scale is designed to weigh one axle at a time A segmented platform scale per whe...

Страница 43: ...ted on the Federal Certification label is 20 000 lbs Using the chart record 20 000 lbs under rear axle GAWR Weigh roadside drive axle Scale B and record weight on chart Roadside rear axle Example 9 35...

Страница 44: ...two for that wheel position will determine how much weight each tire is supporting The curbside drive axle wheel position weighs 9500 lbs Each tire is supporting 4750 lbs This falls below the minimum...

Страница 45: ...40 Driv ing Safety 2 2012 Trip Weight Record Sheet...

Страница 46: ...on on the smoke alarm cover for approximately three seconds The alarm will sound if all electronic circuitry horn and battery are working properly The smoke alarm should be tested at least once a week...

Страница 47: ...ct on the mother When removed from exposure the symptoms dissipate as Carbon Monoxide is expelled through the lungs Level of contamination in the body reduces at half life increments at approximately...

Страница 48: ...nd continuously until the Reset switch is reset Alternating red and green indicates a malfunctioning alarm Alarm If the alarm sounds have the detector and the motorhome checked by an authorized servic...

Страница 49: ...nth Inspect more frequently if the extinguisher is exposed to weather or possible tampering DO NOT test the extinguisher by partially discharging Internal pressure will escape and the fire extinguishe...

Страница 50: ...l window closed Engage hasp with window trim Lower lock handle Hinges along the outside window top identify the Egress window on the motorhome exterior The glass slider in the Egress window operates t...

Страница 51: ...46 Driv ing Safety 2 2012 Trip Notes...

Страница 52: ...53 Cockpit 53 Fabrics 54 General Care Cleaning 54 Vinyl 54 Optima Leather O Vinyl 55 Ultra Leather 56 Floors 56 Carpet Cleaning 56 Laminate Floor 57 Tile Floor 58 Shower 58 Ceiling 59 Wall Coverings...

Страница 53: ...as possible Winter Drive Protection Various substances and chemicals are applied to roadways to reduce hazardous winter driving conditions These substances can include rock salt sand gravel or chemic...

Страница 54: ...e plenty of water when rinsing the surface to remove all detergent residue Drying Chamois cloths come in natural and synthetic materials Either type is acceptable as long as the surface is clean Soak...

Страница 55: ...ed to protect the tires from aging use extra care and caution Tire dressings that contain petroleum products or alcohol may cause deterioration or cracking In many cases it is not the dressing that ca...

Страница 56: ...tergents alkaline or acidic cleaners acids or lye based chemical products or solvents Inside If the tires are removed inspect and clean the entire rim Air used to fill the tire may contain moisture an...

Страница 57: ...vice technician Sealant Replacement Carefully remove sealant that is cracking flaking bubbling peeling or pulling away from the surface The area under the removed sealant will need to be clean and dry...

Страница 58: ...Openings Spray Foam This product is used as a sealant where a hole has been made for items such as water lines or wires that are coming through a floor or bulkhead opening Consult manufacturer data f...

Страница 59: ...the upholstery fabric and are not recommended To prevent overall soiling frequently vacuum or lightly brush to remove dust and grime Clean spots using a mild water free solvent or dry cleaning product...

Страница 60: ...dly Any soiled area that remains after drying should be gently rubbed with a cloth or dampened with a mild detergent solution Rinse thoroughly with clean water Chewing Gum Scrape off as much gum as po...

Страница 61: ...ce the tissue on the stained surface and cover it with polyethylene film to prevent the solution from drying Periodically remove the tissues to check on the condition of the stain When the stain is al...

Страница 62: ...ggestions special cleaning chemicals or the ability to patch the area may be available I Permanent Change Due to the nature of the stain there may be color loss The carpet has been permanently dyed or...

Страница 63: ...art concrete mix and can develop surface cracks over time Due to flexing of the flooring while driving this process may accelerate If the grout requires cleaning scrub with a plastic brush Do not use...

Страница 64: ...a similar product Rinse well and dry Finish cleaning by applying full strength isopropyl alcohol with a sponge or soft brush Rinse well and dry Care for the Satinesque Wall Covering Remove stain quick...

Страница 65: ...cracks after the stain has been applied Putty should match the stain closely in color TIP A little sawdust and wood glue can be used to make putty for end grains Scratches and Nicks Quick and simple...

Страница 66: ...ond coat can always be applied if the color of the first coat is too light Once the color is blended patch the clear finish as described above and apply a wipe on finish Countertops Solid Surface Rout...

Страница 67: ...ondensation Condensation develops when water vapor is present in the air More vapor is added by breathing bathing cooking etc and collects wherever air space is available When the temperature reaches...

Страница 68: ...not too tight Tie the lines off at the new position Adjust each side equally Operate the shades to ensure tension is set correctly and equally on both sides Trim excess line from both sides if desire...

Страница 69: ...ure Thoroughly dry any wet surfaces or material Do not let water pool or stand in the motorhome Promptly replace materials that cannot be thoroughly dried Inspect for leaks on a regular basis Look for...

Страница 70: ...with wire insulation and are commonly attracted to the outside coating of 120 Volt AC wiring more than 12 Volt DC wiring NOTE Although the back cap of the motorhome is well sealed rodents are capable...

Страница 71: ...ion about common pests The National Pest Management Association web site can be a useful resource for common pests Another good source of information is colleges and universities with entomology study...

Страница 72: ...n the environment NOTE The natural process of condensation will occur with temperature changes of 30 F or more in one day Humidity readings of 60 or greater will allow the accumulated moisture to rema...

Страница 73: ...engine manufacturer s owner s manual or a distributor for further detailed information on fuel stabilizers and additives Brakes Brakes suffer from non use during periods of storage The bare metal mach...

Страница 74: ...aces Remove all appliance flue vent covers ceiling vent covers and air conditioning covers Clear the refrigerator openings of debris insect nests webs etc Open all doors and compartments Check for ani...

Страница 75: ...inspect the propane system and perform an propane leak test The leak test should also include an propane regulator adjustment if needed The test can also verify if the regulator is faulty and should b...

Страница 76: ...ver 79 Burner Grate 80 Care Cleaning 80 Roof A C 80 Thermostat 80 Maintenance 81 Roof A C Heat Pump Optional 81 LCD Display 82 Remote Temperature Sensor 82 Air Conditioning Roof 82 Fan Operation Only...

Страница 77: ...rouble free service information The refrigerator may require special winterization procedures Refer to the refrigerator OEM manual for instructions and recommendations TIP To reduce the possibility of...

Страница 78: ...p Button Adjusts the temperature To adjust push and hold the Set Temp button Number 9 is the coldest setting Manual Mode MAN When one of the two manual modes is selected 1 AC The refrigerator is opera...

Страница 79: ...t during travel Do not use the first one or two trays of ice following storage Do not operate the icemaker without water pressure supplied to the refrigerator Damage to the icemaker assembly could occ...

Страница 80: ...s and spills Partially open the doors and slide tab into the cut out of the striker plate Storage Procedures Turn the refrigerator off and remove all items Leave the drip tray under the cooling fins C...

Страница 81: ...on to turn the refrigerator on Press the Mode button until the refrigerator indicates LP The refrigerator will start a 30 second trial for ignition during which the propane safety valve opens and the...

Страница 82: ...instructions refer to the convection microwave oven OEM manual CAUTION Long term use of the inverter to operate the convection microwave while in transit will damage the alternator Use the generator...

Страница 83: ...lls Do not use harsh detergent or abrasive cleaner It is occasionally necessary to remove the glass tray for cleaning Wash the tray in warm sudsy water or in a dishwasher The roller guide and oven cav...

Страница 84: ...of incorrect fuel air ratio Lowered BTU output and carbon build up can occur When cooking at an altitude above 5 000 ft the flame may change appearance and the flame BTU output will be lowered Allow...

Страница 85: ...elain Enamel Porcelain enamel a type of glass fused on steel at a very high temperature is not extremely delicate but must be treated as glass Sharp blows radical surface temperature changes etc will...

Страница 86: ...couring powders or petroleum based cleaners as this can damage the filter and housing finish Energy Saving Tips 1 Select a temperature setting that suits comfort needs 2 Regularly clean return air fil...

Страница 87: ...nsor Remote temperature sensors are located throughout the motorhome to ensure accurate temperature control Air Conditioning Roof The roof air conditioners operate from 120 Volts AC supplied by shore...

Страница 88: ...the Zone button repeatedly to select desired zone Press the Mode button repeatedly until Heat and Elec is displayed Set desired temperature by pressing the Up or Down buttons Repeat process for each...

Страница 89: ...ermined speed it will close the air prover sail switch The sail switch which is now closed sends the electrical signal through a high temperature limit switch then to the automatic ignition circuit bo...

Страница 90: ...ore the ignition board will go into lock out If lock out occurs the blower will continue to operate until the thermostat is turned off Once the blower motor stops turn the thermostat back on to reset...

Страница 91: ...tion the water heater is equipped with a drain plug and winterization bypass valves Information Refer to the water heater OEM manual for further information Before Using the Water Heater The fresh wat...

Страница 92: ...ignite Turn the propane switch off then back on to reset the ignition cycle If the problem persists see Water Heater troubleshooting Note Both electric and propane functions can be on simultaneously f...

Страница 93: ...e to expansion of hot water Eventually the cyclic expansion of hot water will absorb the air pocket When weeping from the valve occurs the air pocket will need to be re established utilizing the follo...

Страница 94: ...e nests in the burner tube Check the burner tube for obstruction It is recommended to clean the burner tube with a brush and not compressed air Compressed air may not fully remove obstructions If 120...

Страница 95: ...nstructions 1 Load the machine and ensure door is closed and firmly latched See OEM manual for load types and weight limits 2 Set the cycle knob to the appropriate wash program See OEM manual for reco...

Страница 96: ...ON Read the instructions in the dryer OEM manual located in the owner s information file NOTE Due to the automatic load shed feature in the load center power to the dryer may be disabled until suffice...

Страница 97: ...ithout the filter in place Exterior Clean the exterior with a soft cotton cloth dipped in lukewarm soapy water Do use a polish as this can damage the finish Interior Do not use abrasives steel wool or...

Страница 98: ...Seat Controls 103 Swivel Seats 103 Sofa 104 Hide A Bed 104 Hide A Bed Air Mattress Optional 104 Bed Air Mattress Optional 105 Setting the Mattress 105 Booth Dinette 106 Booth Ensemble Optional 106 Das...

Страница 99: ...tion Override When the ignition is on the step will extend and retract with door movement with the entry step switch off This ensures the step will not be extended during travel and will extend when t...

Страница 100: ...latches should be evenly timed Press on the entry door to check for further movement The entry handle should operate with little effort to open the entry door Excess pressure indicates the bolts are s...

Страница 101: ...rt the chassis The motorhome must be supported by the air suspension before operating any slideout room Move the driver seat forward to avoid potential contact Clean the floor of dirt or grit that cou...

Страница 102: ...ge to the slideout motorhome or property can occur CAUTION Continuous operation of the slideout room can drain the batteries and overheat the motor CAUTION If a problem with the slideout occurs contac...

Страница 103: ...ion Over torquing can cause severe damage Take the motorhome to an authorized repair center Broken Cable If a cable on the slideout breaks it is recommended to call an authorized repair center for ass...

Страница 104: ...irection A fixed edge of the slideout cover is installed into an awning rail mounted just above the slideout A spring loaded roller with special brackets mounts to the slideout In a hard rain the cove...

Страница 105: ...ning in windy conditions To Operate Awning Connect to shore power start the generator or turn on the inverter Ensure there is sufficient clearance before extending the awning Press the Power On Off bu...

Страница 106: ...n the dust accumulated on the canopy A quality vinyl cleaner such as Carefree Awning Magic will help keep the awning looking new A mild soap i e dish soap and lukewarm water solution can be used Do no...

Страница 107: ...urs naturally from fluctuations in interior and exterior temperatures humidity and dew point changes steam from cooking or boiling large amounts of water on the cooktop Shower use is another source of...

Страница 108: ...lp increase the life of the rollers and improve sliding Seat Controls The Pilot and Co Pilot seats are adjustable to provide maximum comfort Seats must be locked in the forward facing direction while...

Страница 109: ...electrical outlet is convenient To Inflate Mattress Open sofa and allow the mattress to lie flat Unzip the corner of the mattress labeled Air Pump Access Remove valve cap by turning cap counter clock...

Страница 110: ...press the Firm or Soft button once to change mattress setting one position Repeat pressing of Firm or Soft will change the setting by multiple values indicated by the bottom graph It is recommended to...

Страница 111: ...Play the Radio Press the Audio button The screen will display a main menu of Audio features The audio menu features icons such as Radio CD Satellite Radio iPod Weather Band etc Touch the correspondin...

Страница 112: ...n and plays the selected channel Subscription to satellite radio is not included To Play Satellite Radio Press the Mode button to display the Audio menu Press the Sat label Use the menu labels to navi...

Страница 113: ...V switches between either roof antenna or shore cable if available Directional control and the attenuator provide the best possible picture for most situations depending on location Certain reception...

Страница 114: ...ch TV from the Antenna Turn on Antenna Select switch Turn on the TV Repeatedly press the TV Input button to select TV Select desired channel Adjust antenna direction and attenuator Adjust volume on TV...

Страница 115: ...tch Turn on the TV Repeatedly press the TV Input button to select TV tuner Select desired channel on TV Adjust volume on TV To Watch TV from the DVD Player Press the Power button to turn DVD player on...

Страница 116: ...to the bedroom TV HDMI This High Definition cable hooks to the living room TV Cable can be used to hook to a satellite receiver or video game console Telephone This cable comes from the telephone con...

Страница 117: ...ite signals TIP For optimum signal strength keep the dome clean from dirt bugs and other debris Periodic washing of the dome with mild soap and water is recommended If the motorhome is stored for long...

Страница 118: ...ory installed coaxial and audio video cables are provided from the satellite connection plates to the TVs A phone cable is provided for pay per view programming The Sat coax connection located in the...

Страница 119: ...he black and grey holding tanks fresh water tank and propane tank Also displays status of house batteries 4 Water Pump Switch Activates the onboard water pump 5 Water Heater Propane Switch Applies 12...

Страница 120: ...nt Soffet Lights Water Heater 120 AC 4 Galley Base Galley Ceiling Galley Soffit Lts System Heat System Heat Indicator Lamp 5 Dinette Dinette Ceiling Lights Accent Light Sofa Ceiling Lights 6 Bedroom B...

Страница 121: ...ted in the following Sections of the manual Controls are listed in order from left to right Awning Control Section 5 Leveling Control Panel Section 10 HVAC Thermostat Control Section 4 Load Center Con...

Страница 122: ...ems 123 Proper Waste Disposal 123 Do Not Put in Waste Holding Tanks 123 What to Put in Holding Tanks 123 Waste Drain Hose 123 Black Tank Flush 124 Toilet 125 Pedal Flush 125 Electric Flush 126 Cleanin...

Страница 123: ...pply city water can be used to pressurize the water system and the onboard water pump can be turned off The grey and black tanks share a common termination drain A sewer hose is attached from the term...

Страница 124: ...ION It is recommended to place a pressure regulator at the water source to protect the potable water system from over pressurization Some water sources have high water pressure particularly in mountai...

Страница 125: ...system may result To operate the water pump after unhooking from a city water source or after storage Close all drain valves and low point drains Fill the fresh water tank Open the hot and cold water...

Страница 126: ...er supply and the water pump Open faucets to bleed off pressure Unscrew the filter bowl using the bowl wrench Check O ring for damage and lubricate if necessary O ring should be replaced every third c...

Страница 127: ...lution enters the water heater Refer to the water heater OEM instructions on flushing the water heater Drain the fresh water tank Close the drain and pour the concentrated solution into the fresh wate...

Страница 128: ...oilet tissue can create clogging in the holding tank system CAUTION Do not use any products that contain petroleum distillate or ammonia in place of RV odor controlling chemicals Petroleum distillate...

Страница 129: ...her NOTE Close the grey water valve 24 hours prior to departing to allow the tank to fill with liquid to help in the dumping process LUBE Periodically lubricate the O ring on the sewer hose adapter wi...

Страница 130: ...er non dissolving items into the toilet Facial tissue wet strength tissue paper towels or an excess toilet tissue can clog the tank or termination valve Note Avoid use of multi ply tissue Household to...

Страница 131: ...Press and release right button This mode is recommended for flushing solids and toilet paper Empty Bowl Press both buttons simultaneously and release This empties the bowl and leaves it dry for trave...

Страница 132: ...odor control deodorant in the amount specified for the holding tank capacity after cleaning and every few days during use poison Most chemical mixtures for holding tank odor control are poisonous Foll...

Страница 133: ...eratures can occur it will be necessary to winterize the motorhome to prevent freeze damage While the interior is heated through use of the furnace plumbing located below floor level is not heated the...

Страница 134: ...will need to be emptied again as air purges water from the system 3 Drain the fresh water tank 4 Open hot and cold water low point drains in the service center and propane tank compartment WARNING En...

Страница 135: ...Use only non toxic FDAApproved RV antifreeze that is specifically made for potable water systems Never use automobile engine antifreeze If ingested automobile antifreeze can cause blindness deafness...

Страница 136: ...in valve and hot water low point drain valve 3 Allow any water to drain 4 Close cold water low point drain valve and hot water low point drain valve 5 Close fresh water tank low point drain valve 6 Fi...

Страница 137: ...ater Spigot 9 Black Tank Solid Waste Drain Valve 10 Grey Tank Liquid Waste Drain Valve 11 Common Termination Drain 12 Sewage Hose 13 Fresh Water Hot and Cold Low Point Drain Valves 14 Water Pump 15 Wa...

Страница 138: ...133 W ater Sy stems 6 2012 Trip Water System Diagram 040487va...

Страница 139: ...134 Wat er Sy stems 6 2012 Trip Notes...

Страница 140: ...139 Propane Tank 139 Measurement 139 Tank Capacity 139 Tank Filling 139 Tank Operation 140 Accessory Hookup 140 Propane Fundamentals 141 Propane Regulator 141 Manometers 142 Propane Hose Inspection 1...

Страница 141: ...10 F 12 C or lower a shortage of propane may be experienced If propane is going to be used in higher elevations or cold climates for a long period of time have authorized service personnel adjust the...

Страница 142: ...e aware of the difference between a leak versus propane escaping from an unlit open burner Pure propane vapors from a leaking pipe or fitting are heavier than air and will build up heaviest concentrat...

Страница 143: ...tinguish all flames and smoking material Evacuate immediately Leave doors and windows open Turn off primary shut off valve on the propane tank Determine and repair the source of the leak If necessary...

Страница 144: ...switch which requires being held down along with a corresponding scale reading Tank Capacity NOTE This chart reflects product specifications available at the time of printing NOTE Propane tank capaci...

Страница 145: ...NOTE If the tank is new and being filled for the first time inform the service technician to purge any air from the tank prior to filling Tank Operation Manually open the primary shut off valve locate...

Страница 146: ...107 909 10 2 36 215 807 11 2 59 237 387 20 4 72 431 613 30 7 08 647 420 40 9 43 863 226 CONVERSIONS Gallons to Liters 1 Gallon 3 785 Liters Fahrenheit to Celsius F 32 1 8 C 11 in Water Column 6 1 4 o...

Страница 147: ...Up Occurs Have a propane distributor purge the tank Have the propane distributor inject methyl alcohol in the tank Damage to the regulator can occur when the tank is overfilled The regulator is design...

Страница 148: ...of this type of hose is common and necessary for satisfactory hose performance Consequently the uniformly pricked cover should not be viewed with alarm Cause for hose replacement Damage to the textile...

Страница 149: ...llon of propane 91 502 by the rating on the appliance in this example 10 000 Net continuous operation time for one gallon of propane for this appliance would be approximately 9 2 hours The above formu...

Страница 150: ...ized service center Have the venting system checked for blockage before using the refrigerator or furnace for the first time each season Insects may have built nests that will obstruct flow At the fir...

Страница 151: ...146 Pro p ane Sy tems 7 2012 Trip Notes...

Страница 152: ...55 Providing AC Power with Inverter 155 Battery Charging with Inverter 155 Factory Default Settings 156 Battery Temperature Sensor 156 Power Assist 156 Load Center 120 240 Volt AC 157 Power Control Sy...

Страница 153: ...that may be exposed to a water source Such use can result in a serious shock causing injury or death 12 Volt DC System The motorhome has two 12 Volt DC systems chassis and house These two systems for...

Страница 154: ...able Battery Disconnect House The main house battery disconnect switch is located in a curbside battery compartment The disconnect switch turns the house battery power supply on or off to the followin...

Страница 155: ...to the motorhome do not attempt to troubleshoot a problem with the power supply Serious personal injury or death can occur If the power supply is in doubt or suspected to be faulty inform the park man...

Страница 156: ...t term maximum of 50 amps for each conductor 50 Amp 240 Volt AC service actually provides 80 continuous amps Use care when hooked to anything less than 50 Amp shore service Shore power service less th...

Страница 157: ...when the generator is operating NOTE To prevent damage to transfer switch contacts discontinue appliance operation and turn off auxiliary electrical loads operated by outlets before connecting disconn...

Страница 158: ...system Exhaust piping or manifold damage can result allowing Carbon Monoxide to accumulate or leak into the motorhome WARNING When the motorhome is parked position the dash air conditioner vent contro...

Страница 159: ...uel contamination or to appliances due to erratic AC voltage Resetting the Circuit Breaker If a circuit breaker trips in the main AC breaker panel or on the generator control panel there may be a shor...

Страница 160: ...ents Microwave Icemaker Oulet If the inverter does not sense AC power from the generator or shore power it will provide AC power from the motorhome batteries to most outlets and appliances If the gene...

Страница 161: ...ttery temperature cools the inverter will raise charge voltage Voltage compensation with temperature variation is necessary to keep charge voltage at optimum values If the BTS cord is unplugged from t...

Страница 162: ...ystem Overview The Power Control System PCS remote panel monitors AC power consumption If AC power consumption in total exceeds the amount the power service can supply the system automatically reduces...

Страница 163: ...capacity of the breaker As the electric motor comes up to operating speed the electric motor s current consumption will decrease The AC current load then falls back into the breaker s rated 80 set po...

Страница 164: ...round fault outlet or breaker should be tested once a month to ensure it is operating Use the TEST button on the outlet or breaker It should trip with an audible click The breaker or outlet will not t...

Страница 165: ...e conductor strip in the center of the fuse is broken but not always and is best verified by use of a 12 Volt DC test light Located atop the blade style fuse housing are two exposed terminals The fuse...

Страница 166: ...olyte level will rapidly boil out the water once the plates have been exposed to air The LLA house batteries are equipped with a Flow Rite battery fill system This battery fill system includes the fol...

Страница 167: ...ork on the batteries and should be kept aside for working on batteries only Wear old clothes Clothing is easily damaged when in contact with batteries Wear thick rubber gloves that are solvent and thi...

Страница 168: ...a normal process of charging the capacitors in the inverter If there is a heavy flash STOP Double check all wiring connections and locations to ensure correct polarity Verify proper voltage in the sy...

Страница 169: ...the other cells indicate nearly fully charged charge that battery only to see if the low cell will rise in specific gravity but at the same time do not over charge the healthy cells If the specific gr...

Страница 170: ...d ten hours of discharge time This is due to the internal reactions which occur when a battery is discharging Actual discharge time for a 10 amp load may be closer to eight hours of discharge time Inc...

Страница 171: ...g clip inward with a finger as clip is being eased out If this is not done spring clip can snap back on fingers Tilt fixture to other side and ease the other spring clip out Unscrew the light lens cou...

Страница 172: ...from the socket The bulb replacement is 1141 12V 21CP information Replacement bulb number is accurate at time of printing Confirm replacement bulb number before ordering or obtaining a replacement Us...

Страница 173: ...168 Ho us e Electr ical 8 2012 Trip Notes...

Страница 174: ...ise Control 175 Right Control 176 Wiper Function 176 Tilt Telescope 176 Turn Signal Lever 176 Hazard Flashers 177 Dash 177 Instrument Panel 177 Lcd Display 178 Indicator Lights 178 LCD Controller 179...

Страница 175: ...tions or repairs to the chassis could result in a forfeiture of warranty coverage DANGER Due to the sensitive nature of the electronics on the chassis the following precautions are required to protect...

Страница 176: ...is recommended that the motorhome be taken to a qualified RV technician before any future use to diagnose and repair the problem A fuse label is located on the reverse side of the covers NOTE Compone...

Страница 177: ...172 Ch as s is Electr ical 9 2012 Trip Chassis Box 1 white Label 080522n 080522o Chassis Fuse Box 1 080522e Chassis Box 2 080522f Chassis Box 2 Black Label 25A...

Страница 178: ...Post Identification 1 The 30 post is generally the supply from a fuse or circuit Some applications use the 30 post for ground The 30 post can be used different ways 2 The 85 post is one side of the c...

Страница 179: ...ill maintain battery charge during travel supplying the DC current necessary to operate running lights or other DC loads If the house batteries are in a low state of charge it is recommended to charge...

Страница 180: ...reased or decreased one or two mph by momentarily pressing Res to increase or Set to decrease road speed Pressing and holding Res will gradually increase road speed When the desired speed has been obt...

Страница 181: ...ately 30 seconds the low speed wiper function activates and repeats at an interval determined by the time between the last two operations of the button Additional button operations will shorten the cy...

Страница 182: ...rature exceed OEM specifications If excess temperature is indicated stop the motorhome and shift to neutral Accelerate the engine between 1200 and 1500 RPM to allow transmission temperature to return...

Страница 183: ...2 Arrow down to 4 Ins Diag Press enter 3 Arrow down to 5 Contrast Press enter 4 Use arrow buttons to select value desired 40 is the default value 5 Press Main button on LCD Controller to exit Indicato...

Страница 184: ...Controller Main Press at any time to return to the main screen The main screen displays outside temperature chassis battery voltage and odometer Trip Press to view Trip menu Use the up or down arrow...

Страница 185: ...to accidentally release if the air system is charged It is advised to fabricate a device to place under the parking brake handle to prevent children or pets from releasing the brake when parked A wood...

Страница 186: ...hly to keep internal components of the compressor lubricated Max A C Recirculates interior air Use this setting for maximum cooling Rotate temperature control to the blue zone then select desired fan...

Страница 187: ...ield Maintenance A seasonal inspection should be performed by a qualified service technician Some items to check include Inspect the inlet to the evaporator coil for lint dirt or other foreign materia...

Страница 188: ...ressor The compressor is belt driven from the engine through the compressor and electronic clutch pulley The compressor will pump refrigerant from a low pressure gas into a high pressure high temperat...

Страница 189: ...ature Verify engine coolant is reaching water valve attached to unit Verify operation of water valve to permit engine coolant to pass through valve to heater core Check unit fuses Check power supply t...

Страница 190: ...185 Chassis Electrical 9 2012 Trip Engine No Start Flow Chart...

Страница 191: ...186 Ch as s is Electr ical 9 2012 Trip Notes...

Страница 192: ...hock Absorber 205 Leveling Air 205 Automatic Air Leveling 206 Manual Air Leveling 206 Travel Mode 207 Service 207 Engine General Information 207 Starting Procedure 207 Normal Starting 207 Cold Weather...

Страница 193: ...distribution Incorporated in the Roadmaster chassis is the air suspension system using four air bags and shock absorbers This design provides the smoothest ride best handling and trouble free service...

Страница 194: ...port of the air dryer expelling moisture The purge action of the air dryer is identified by the short release of air chuff Air Storage Tanks Two air storage tanks are located on the chassis Manually d...

Страница 195: ...the air dryer Air System Charging External The air system on the motorhome can be charged from an external air supply source Located in the roadside engine compartment is a type C automotive male fitt...

Страница 196: ...rnor Cutout Test The air governor controls action of the air system pump This will test the air governor cutout pressure setting which indicates system pressure has achieved maximum set psi Start engi...

Страница 197: ...tion of service brake pedal Use proper precautions to prevent movement of cargo or other items that are not secured This is a single vehicle test Select deserted and level road surface preferably a la...

Страница 198: ...ny minor damage NOTE If the seats are damaged that a tight seal cannot be maintained replace the air dryer Install a new O ring Lubricate the O ring on the stem with a thin layer of grease Lubricate t...

Страница 199: ...ied ride height established by the manufacturer This height should be maintained within inch This dimension can be checked with the motorhome loaded or empty The leveling valves or height control valv...

Страница 200: ...chambers allowing the large spring in each rear brake chamber to manually push the brake pads against the rotor The air system must be charged above 35 psi to allow the park brake to release Pushing d...

Страница 201: ...alve PPV reserves the remaining air pressure of 65 psi for braking This will leave the motorhome with one air tank fully charged for safety backup The rear air tank also has a safety backup the safety...

Страница 202: ...2725 and take the motorhome to the nearest repair facility ABS Diagnostic If the ABS light on the dash illuminates it indicates that a fault has occurred with the Anti Lock Brake System only Normal br...

Страница 203: ...ss of road speed ATC Switch Activating the ATC switch reduces ECU control over engine torque Momentarily pressing the ATC switch allows the ECU to increase the amount of engine torque applied to the d...

Страница 204: ...both ends of the drag link the bar connecting the steering gear to the axle and on the intermediate steering shaft located between the steering wheel and steering gear Correct front end alignment pro...

Страница 205: ...zero toe in can be achieved when the motorhome is in motion Incorrect toe settings where toed in or toed out can have a significant affect on tire wear The toe setting is adjusted by lengthening or s...

Страница 206: ...ft for looseness Repair if loose or worn Apply the specified grease at the grease fitting on the universal joint Apply until the new grease purges from all the seals If the new grease does not purge f...

Страница 207: ...ing assembly lock to lock full left to right then move assembly back to center This purges any remaining air pockets Continue lubricating the kingpins until new grease purges with no air pockets Greas...

Страница 208: ...ousing as a unit in order to perform repairs All power from the engine to the rear tires is transferred through the rear axle For this reason it is important that maintenance be performed on the axle...

Страница 209: ...breathers if dirty or replace them if damaged Drive Shaft The drive shaft transfers the power produced by the engine to the drive axle A worn or out of balance drive shaft causes chassis vibration tha...

Страница 210: ...he service life This process will be evident after a long period of service by an oil film on the body of the shock absorber The appearance of a coating or film on the body or rod is completely normal...

Страница 211: ...eriodically to check if leveling adjustments are required If adjustments are required the system will automatically level the motorhome then return to Low Power mode NOTE Turning off the control panel...

Страница 212: ...and increasing intake manifold vacuum The diesel engine in the motorhome controls engine speed by varying fuel supply only No throttle plates are used An exhaust driven turbine system turbocharger co...

Страница 213: ...in extremely cold environments when the engine is properly equipped with the correct lubricants fuels and coolant Cold weather operation can be defined in two categories Winter and Arctic WINTER 32 t...

Страница 214: ...hart for oil viscosity recommendations based on ambient operating temperatures A critical factor in maintaining engine durability and efficient emission system operation is through use of high quality...

Страница 215: ...ooling system and engine SCA is required in the cooling system to inhibit cylinder liner pitting as a result of cavitation erosion Good Quality Water Good quality water is important for cooling system...

Страница 216: ...ensitive Store test kit in a dry and dark location Discard if out of date Pink colored antifreeze may not be compatible with certain test kits Cooling System Maintenance Refer to the engine OEM manual...

Страница 217: ...lled by the engine exhaust which drives the other impeller The function of the other impeller is to increase compression inside the combustion chamber by forcing air into the intake manifold This proc...

Страница 218: ...CM processes information received from the throttle position sensor speed sensor pressure switch and shift selector to provide optimum shift quality This is accomplished by matching transmission and e...

Страница 219: ...e the Trans Service icon wrench on the instrument panel will illuminate when the ignition key is turned on The TCM will record into memory the day and time mileage and message reference The Trans Serv...

Страница 220: ...removing the motorhome from storage Fluid Type The transmission is filled with TranSynd synthetic transmission fluid at the factory A tag is attached to the dipstick identifying the transmission is f...

Страница 221: ...coloration or strong odor Refer to the Allison transmission owner s manual or contact an authorized Allison service center for fluid and filter service intervals Health Monitor The health monitor chec...

Страница 222: ...l is often sold as a biodiesel petrodiesel blend with an alphanumeric designation that indicates biodiesel content For example B5 is 5 biodiesel and 95 petrodiesel while B100 is 100 biodiesel Due to v...

Страница 223: ...pon the ability of flexible hoses to transfer lubricating oil air coolant and fuel Maintenance of hoses is an important step in ensuring efficient economical and safe operation of the engine and relat...

Страница 224: ...orming a pre check of the motorhome look for oil leaks under the motorhome and around hose fittings If a hose connection appears to be leaking clean the surrounding area If seepage continues have the...

Страница 225: ...the steering wheel left and right several times Shut engine off and confirm proper oil level in reservoir Air Filter The air filters remove particulates for the engine air intake and charge air syste...

Страница 226: ...atter is oxidized Active regeneration is determined by pressure sensors located on the DPF Situations that can lead to accumulation of particulates are stop and go driving short run periods and excess...

Страница 227: ...rked regeneration cycle can last up to 20 minutes During active regeneration fuel is introduced into the exhaust system Engine speed is automatically increased to a predetermined speed A successful pa...

Страница 228: ...ng under unusual or adverse condition shortens service intervals information Engine and transmission service intervals are listed in their respective OEM manuals Proper Lubricant Waste Disposal When p...

Страница 229: ...or visual signs of fluid leaks Most fluids and lubricants have a distinct odor which can be used to detect early signs of trouble Generally odors are most detectable soon after parking Unusual sounds...

Страница 230: ...Zerk fittings are replaceable and generally available at most auto supply stores Zerk fittings come in a variety of angles depending on the application Every effort should be made to lubricate the co...

Страница 231: ...226 Ch assis 10 2012 Trip Lubrication Charts Representation of front and rear of chassis 10 10 11 12 13 18 19 19 070208e 1 1b 3a 4 5 6 7 8 9 10 10 12 14 15 15 16 16 17 3b 18 19 19 20 21 22 23 24 24 2...

Страница 232: ...t Universal Joints Grease 5 U Joints 5 000 or 6 Months CL 13 Drive Shaft Slip Yoke Grease 1 Fitting 5 000 or 6 Months CL 14 Drag Link Grease 2 Fittings 5 000 or 6 Months CL 15 Center Link Grease 2 Fit...

Страница 233: ...ox Gallons All Models Water Heater 6 gal std 10 gal opt Grey Water 61 gallons Black Water 46 gallons Fresh Water 50 gallons Diesel Fuel 51 gallons Propane 16 gallons Actual filled Propane Tank Capacit...

Страница 234: ...340 Group 31p LHD 2 each 750 180 6 Volt Domestic UL16HC 2 each 420 75 Amp 80 F 250 Min Batteries connected in parallel Batteries connected in a Series Parallel configuration CCA Ratings are 0 F These...

Страница 235: ...nd who performed the service in the boxes provided after the maintenance interval Any additional information from Owner Checks and Services or Periodic Maintenance can be added on the following record...

Страница 236: ...231 Chassis 1 0 2012 Trip Battery Record MAKE TYPE DATE INSTALLED REPAIRS DATE REPLACED SERVICE MONTHS MILES TIRE RECORD MAKE TYPE PLY DATE INSTALLED REPAIRS DATE REPLACED SERVICE MONTHS MILES...

Страница 237: ...232 Ch assis 10 2012 Trip Notes...

Страница 238: ...ct House 149 Battery Maintainer 173 Relays 173 Bed Air Mattress Optional 105 Setting the Mattress 105 Bedroom TV Operation 110 Booth Dinette 106 Booth Ensemble Optional 106 Brake Systems 195 Air Brake...

Страница 239: ...Extinguisher 44 Maintenance 44 Floors 56 Carpet Cleaning 56 Laminate Floor 57 Tile Floor 58 Fresh Water 119 Pressurized Water Fill 119 Gravity Fill 119 City Water Hook Up 119 Front Axle 199 Wheel Bear...

Страница 240: ...Measurement 139 Tank Capacity 139 Tank Filling 139 Tank Operation 140 R Rear Vision System 19 Refrigerator 72 Operation Specifics 72 Refrigerator Controls 73 8 Cubic Foot with Ice Maker 73 Icemaker 74...

Страница 241: ...ubleshooting 127 Winterization 127 Towing Procedures 27 Disabling Parking Brake 28 Transfer Switch 152 Transmission 213 Shift Selector 213 Trans Service Icon 214 Check Trans Icon 214 Transmission Flui...

Страница 242: ...12 Trip Wheel Mounting 33 Windows 62 Condensation 62 Window Treatments 63 Mini Blinds 63 Day Night Shades 63 Winterization 129 Using Air Pressure 129 Using Non Toxic Antifreeze 130 De Winterization 13...

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