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4.19 Motor Assembly

Chapter 4: Removal, Replacement, and Adjustment Procedures

Page 4 - 60

CarePorter™ Cart Service Manual (man239)

WARNING:

Ensure that the gears are aligned, and parallel to mesh properly.
Failure to do so could result in personal injury or equipment damage.

2. Use the gear alignment tool to align the gears during installation. Ensure

that the gears are parallel to mesh properly.

WARNING:

Ensure that there is sufficient backlash in the gears after installation.
Failure to do so could result in personal injury or equipment damage.

3. To install the replacement motor assembly (Y), reverse the removal

procedure.

Adjustment

No adjustment is required for the motor assembly (Y).

Содержание CarePorter P3000

Страница 1: ...SERVICE MANUAL CarePorter Cart From Hill Rom Product No P3000 For Parts Or Technical Assistance man239 USA 800 445 3720 Canada 800 267 2337 International Contact your distributor Errata man239 e1...

Страница 2: ...CarePorter Cart Service Manual man239 Page i CarePorter Cart Service Manual Revisions man239 Revision Letter Pages Affected Date Original Issue June 1999...

Страница 3: ...a registered trademark of Hill Rom Inc Concha is a registered trademark of Respiratory Care Inc Dynamic Air Therapy is a trademark registered for use by Hill Rom Inc EFICA CC is a trademark registere...

Страница 4: ...ntained in this manual The only product warranty intended by Hill Rom is the express written warranty accompanying the bill of sale to the original purchaser Hill Rom makes no other warranty express o...

Страница 5: ...Revisions Page iv CarePorter Cart Service Manual man239 NOTES...

Страница 6: ...nd Adjustment Procedures 1 3 Chapter 5 Parts List 1 4 Chapter 6 General Procedures 1 4 Chapter 7 Accessories 1 4 Typographical Conventions 1 5 Introduction 1 6 Overview 1 6 Operating Precautions 1 6 S...

Страница 7: ...the IV Poles 1 16 Latch Mechanism 1 16 Coupling the CarePorter Cart to a Bed or Stretcher 1 16 Separating the CarePorter Cart from a Bed or Stretcher 1 17 Battery Pack 1 17 General Maintenance 1 19 M...

Страница 8: ...l System 3 3 Theory of Operation 3 5 Chapter 4 Removal Replacement and Adjustment Procedures Transport Power Module TPM Battery Pack 4 5 Removal 4 5 Replacement 4 6 Adjustment 4 7 Printed Circuit Boar...

Страница 9: ...25 Breaker Switches 4 26 Removal 4 26 Replacement 4 28 Adjustment 4 28 Simplex Receptacle 4 29 Removal 4 29 Replacement 4 30 Adjustment 4 31 TPM Display Board 4 32 Removal 4 32 Replacement 4 33 Adjust...

Страница 10: ...mbly 4 47 Removal 4 47 Replacement 4 49 Adjustment 4 49 IV Arm Clutch Assembly 4 49 IV Pole Clutch Assembly 4 50 Oxygen Manifold Assembly 4 51 Removal 4 51 Replacement 4 52 Adjustment 4 52 Air Manifol...

Страница 11: ...5 30 Top Cover Assembly 5 32 Ambu Bag Mount 5 33 Monitor Equipment Shelf P300101 5 34 Vent Display Mount Puritan Bennett P300301 5 35 Vent Display Mount Siemens P300302 5 36 Blender Bracket P300401 5...

Страница 12: ...ic Air Therapy Unit Attachment Bracket P N P301001 6 10 Installation 6 10 Removal 6 14 Adjustment 6 14 TotalCare Bed System Attachment Bracket P N P301201 6 15 Installation 6 15 Removal 6 18 Adjustmen...

Страница 13: ...300302 7 8 Installation 7 8 Adjustment 7 9 Removal 7 9 Blender Bracket P300401 7 10 Installation 7 10 Adjustment 7 10 Removal 7 11 Humidifier Bracket Concha 3 P300501 7 12 Installation 7 12 Adjustment...

Страница 14: ...pter 4 Removal Replacement and Adjustment Procedures 1 3 Chapter 5 Parts List 1 4 Chapter 6 General Procedures 1 4 Chapter 7 Accessories 1 4 Typographical Conventions 1 5 Introduction 1 6 Overview 1 6...

Страница 15: ...tion 1 12 IV Poles 1 13 Power Equipment Shelf 1 14 Monitor Shelf 1 15 Ventilator Display 1 15 Ambu bag Basket 1 16 Portable Suction Pump Holder 1 16 Device Attachments to the IV Poles 1 16 Latch Mecha...

Страница 16: ...This manual contains seven chapters Chapter 1 Introduction In addition to a brief description of this service manual chapter 1 also provides a product overview Chapter 2 Troubleshooting Procedures Re...

Страница 17: ...ocedure and illustrated parts lists Chapter 6 General Procedures Cleaning preventive maintenance and other general procedures are described in this chapter Chapter 7 Accessories A list of additional p...

Страница 18: ...larification The symbol below highlights a WARNING or CAUTION Figure 1 1 Warning and Caution A WARNING identifies situations or actions that may affect patient or user safety Disregarding a warning co...

Страница 19: ...stationary at the transport destination it should be connected to wall source electrical receptacles and medical gas outlets The CarePorter Cart also assists the caregiver in managing organizing and p...

Страница 20: ...e Dimension Length 31 25 79 37 cm Width 39 75 1096 cm Height floor to top of unit 44 5 113 0 cm Weight 250 lb 113 kg excluding accessories Transport Power Module TPM 40 lb 18 kg Battery pack 25 lb 11...

Страница 21: ...anifold supplies oxygen or medical air to secondary equipment on the CarePorter Cart by directing the flow of medical gas from either the on board cylinder s or the wall source The manifolds provide a...

Страница 22: ...of two switches located on either side of the cart The shelf has a vertical range of 27 69 cm and can be rotated 360 Latching Mechanism The CarePorter Cart couples to Hill Rom beds and stretchers via...

Страница 23: ...and Codes The CarePorter Cart is certified to the applicable requirements of UL 544 Medical and Dental Equipment The CarePorter Cart is UL certified to the applicable requirements of CSA C22 2 No 125...

Страница 24: ...Introduction CarePorter Cart Service Manual man239 Page 1 11 1 Model Identification See table 1 5 on page 1 11 for CarePorter Cart model identification Table 1 5 Model Identification Model Number Des...

Страница 25: ...ersonal injury or equipment damage WARNING When the CarePorter Cart is stationary ensure the brakes are set Failure to do so could result in personal injury or equipment damage WARNING Do not raise or...

Страница 26: ...amage WARNING Keep all extremities clear of the area between the CarePorter Cart and the service head while nesting the cart and head together Failure to do so could result in personal injury IV Poles...

Страница 27: ...r equipment shelf is rotated 90 before docking the cart to the bed stretcher Failure to do so could result in personal injury or equipment damage Rotate the power equipment shelf 90 before docking the...

Страница 28: ...hat the monitor is properly attached to the monitor shelf Failure to do so could result in personal injury or equipment damage Secure the monitor to the monitor shelf before transport WARNING Ensure t...

Страница 29: ...t position the portable suction pump over the sleep surface Device Attachments to the IV Poles WARNING Ensure that all devices are positioned properly Failure to do so could result in interference whe...

Страница 30: ...ore separating the CarePorter Cart from the bed stretcher Failure to do so could result in personal injury or equipment damage Pull each latch handle Separate the CarePorter Cart from the bed or stret...

Страница 31: ...UTION Ensure that the TPM battery pack connector is properly connected to the TPM battery pack Failure to do so could result in equipment damage CAUTION Do not allow the TPM battery pack to freeze Sto...

Страница 32: ...supply when performing cleaning and maintenance procedures Failure to disconnect the oxygen supply could result in personal injury or equipment damage WARNING Only facility authorized maintenance pers...

Страница 33: ...ty block Failure to do so could result in personal injury or equipment damage WARNING Use proper lifting methods when lifting more than 50 lb 23 kg Failure to do so could result in personal injury or...

Страница 34: ...own to prevent internal hose contamination Failure to do so could result in equipment damage WARNING When smoking or near an open flame when administrating oxidizing gases Doing so could result in per...

Страница 35: ...or large inductive devices into the TPM receptacles on the CarePorter Cart Possible personal injury or equipment damage could occur WARNING Mark and note the position and proper connection of all wir...

Страница 36: ...e CAUTION Ensure that your hands are clean and only handle the P C boards by their edges to prevent component damage CAUTION Wear an antistatic strap when handling electronic components Failure to do...

Страница 37: ...Warning and Caution Labels Chapter 1 Introduction Page 1 24 CarePorter Cart Service Manual man239 Warning and Caution Labels Figure 1 5 Warning and Caution Labels m239_036...

Страница 38: ...rm Summary 2 6 Gas Manifold Alarms 2 6 Transport Power Module TPM Alarms 2 6 Reduced Braking Ability 2 8 Powered Equipment Shelf 2 10 Latch Engage Malfunction 2 12 Latch Disengage Malfunction 2 13 Gas...

Страница 39: ...Chapter 2 Troubleshooting Procedures Page 2 2 CarePorter Cart Service Manual man239 NOTES...

Страница 40: ...der Start with Initial Actions to begin gathering information about the problem Perform the Function Checks to isolate or identify a problem and to verify the repair after completing each corrective a...

Страница 41: ...AP 2 2 4 Put the CarePorter Cart into the brake position The brake pedal seats in position and both total lock steer casters do not roll or rotate Yes No Go to RAP 2 1 5 Connect the CarePorter Cart to...

Страница 42: ...o the proper position for transport The IV pole arm retains its horizontal position during transport Yes No Go to RAP 2 7 10 Rotate the IV pole arm forward or backward The IV pole arm rotates with lit...

Страница 43: ...air cylinder with a full one The alarm will de activate when the air cylinder pressure exceeds 600 psi 4137 kPa The oxygen cylinder LED begins flashing and an audible alarm sounds This occurs when pr...

Страница 44: ...ery pack shut down and no wall power is present The TPM will give low battery alarm conditions prior to shut down Five minutes after the shut down the TPM will go into the Battery Pack Protection Mode...

Страница 45: ...asters for excessive wear If necessary replace the damaged rear brake caster refer to procedure 4 13 If this solves the problem go to Final Actions on page 2 5 Otherwise go to step 2 Figure 2 1 Brake...

Страница 46: ...n239 Page 2 9 2 3 Another part of the CarePorter Cart interferes with the brake mechanism Yes No Go to Final Actions on page 2 5 4 Take appropriate actions to eliminate the interference This solves th...

Страница 47: ...elf Yes No Go to step 6 4 Take appropriate actions to eliminate the interference This solves the problem Yes No Go to step 6 5 Go to Final Actions on page 2 5 6 Check the P C board to see if voltage i...

Страница 48: ...cedures CarePorter Cart Service Manual man239 Page 2 11 2 Yes No Replace the damaged motor assembly refer to procedure 4 19 If this solves the problem go to Final Actions on page 2 5 Otherwise go to s...

Страница 49: ...ogether The latches and pins engage and automatically couple Yes No Go to step 4 3 Go to Final Actions on page 2 5 4 The latch assembly requires excessive force to engage the pin mechanism on the bed...

Страница 50: ...re the latches and pins engage and automatically couple 2 Simultaneously pull each latch release handle The CarePorter Cart latch releases from the bed attachment pin Yes No Go to step 4 3 Go to Final...

Страница 51: ...Latch Disengage Malfunction Chapter 2 Troubleshooting Procedures Page 2 14 CarePorter Cart Service Manual man239 Yes No Call Hill Rom Technical Support at 800 445 3720 10 Go to Final Actions on page...

Страница 52: ...ring is functioning properly Yes No Ensure the gas spring is fully extended Check the gas spring rod for scratches nicks or dents If necessary replace the damaged gas spring refer to procedure 4 12 If...

Страница 53: ...109 to 125V AC is available between the terminal of the breaker Yes No Replace the damaged circuit breaker refer to procedure 4 8 If this solves the problem go to Final Actions on page 2 5 Otherwise g...

Страница 54: ...the adjustment of the IV pole arm assembly refer to procedure 4 16 2 Inspect the friction washers on the upper IV arm hinge The washers are in good working condition Yes No Replace the damaged frictio...

Страница 55: ...the IV pole arm assembly Yes No Inspect the adjustment of the IV pole arm assembly refer to procedure 4 16 If this solves the problem go to Final Actions on page 2 5 Otherwise go to step 5 4 Take app...

Страница 56: ...tep 3 Figure 2 2 IV Pole 2 Go to Final Actions on page 2 5 3 Another part of the CarePorter Cart or an accessory interferes with the vertical function of the IV pole Yes No Inspect the IV pole release...

Страница 57: ...2 9 IV Pole Malfunction Chapter 2 Troubleshooting Procedures Page 2 20 CarePorter Cart Service Manual man239 Yes No Call Hill Rom Technical Support at 800 445 3720 5 Go to Final Actions on page 2 5...

Страница 58: ...CarePorter Cart Service Manual man239 Page 3 1 3 Chapter 3 Theory of Operation Chapter Contents Electrical System 3 3 Theory of Operation 3 5...

Страница 59: ...Chapter 3 Theory of Operation Page 3 2 CarePorter Cart Service Manual man239 NOTES...

Страница 60: ...e 3 3 3 Electrical System Figure 3 1 Column Wiring Diagram Refer to fold out FO 3 1 at the rear of this manual Figure 3 2 Base Wiring Diagram Refer to fold out FO 3 2 at the rear of this manual Figure...

Страница 61: ...Electrical System Chapter 3 Theory of Operation Page 3 4 CarePorter Cart Service Manual man239 Figure 3 4 Connection Board Wiring Diagram m239_043...

Страница 62: ...Theory of Operation Chapter 3 Theory of Operation CarePorter Cart Service Manual man239 Page 3 5 3 Theory of Operation A theory of operation is not available for the CarePorter Cart...

Страница 63: ...Theory of Operation Chapter 3 Theory of Operation Page 3 6 CarePorter Cart Service Manual man239 NOTES...

Страница 64: ...Replacement 4 6 Adjustment 4 7 Printed Circuit Board Assembly Motorized Shelf 4 8 Removal 4 8 Installation 4 10 Adjustment 4 10 Transport Power Module TPM 4 11 Removal 4 11 Replacement 4 14 Adjustmen...

Страница 65: ...4 25 Adjustment 4 25 Breaker Switches 4 26 Removal 4 26 Replacement 4 28 Adjustment 4 28 Simplex Receptacle 4 29 Removal 4 29 Replacement 4 30 Adjustment 4 31 TPM Display Board 4 32 Removal 4 32 Repla...

Страница 66: ...djustment 4 46 IV Pole Arm Assembly 4 47 Removal 4 47 Replacement 4 49 Adjustment 4 49 IV Arm Clutch Assembly 4 49 IV Pole Clutch Assembly 4 50 Oxygen Manifold Assembly 4 51 Removal 4 51 Replacement 4...

Страница 67: ...Chapter 4 Removal Replacement and Adjustment Procedures Page 4 4 CarePorter Cart Service Manual man239 NOTES...

Страница 68: ...r WARNING Do not mutilate or attempt to disassemble the battery pack Personal injury or equipment damage could occur SHOCK HAZARD Ensure that proper methods are used when handling the battery pack A b...

Страница 69: ...e TPM Battery Pack Location CAUTION Before removing the TPM battery pack unplug the TPM battery pack cable Failure to do so could result in equipment damage 5 Before removing the TPM battery pack C un...

Страница 70: ...anual man239 Page 4 7 4 CAUTION Ensure that the TPM battery pack connector is properly connected to the TPM battery pack Failure to do so could result in equipment damage 2 Before operating the CarePo...

Страница 71: ...ctronic components Failure to do so could result in component damage CAUTION Place the removed P C boards in antistatic protective bags for shipping and storage Equipment damage can occur See P C Boar...

Страница 72: ...e four screws E that secure the printed circuit board cover F to the shelf carriage weldment C 8 Remove the printed circuit board cover F from the CarePorter Cart D CAUTION Ensure that all color coded...

Страница 73: ...Porter Cart Service Manual man239 Installation CAUTION Ensure that the color coded wires are connected properly as marked Failure to do so could result in equipment damage To install the replacement p...

Страница 74: ...ctronic components Failure to do so could result in component damage CAUTION Place the removed P C boards in antistatic protective bags for shipping and storage Equipment damage can occur See P C Boar...

Страница 75: ...tery Pack Location CAUTION Before removing the TPM battery pack unplug the TPM battery pack cable Failure to do so could result in equipment damage 6 Before removing the TPM battery pack unplug the TP...

Страница 76: ...ting Failure to do so could result in personal injury or equipment damage 10 Disconnect the wires from the terminal block 11 Disconnect the lower orange plug from the TPM circuit board 12 Remove the g...

Страница 77: ...remove it from the TPM 23 Pull the LVC cable to the connector board downward and out 24 Carefully tuck the remaining cables into the side cavity of the CarePorter Cart base weldment to gain side clea...

Страница 78: ...4 3 Transport Power Module TPM Chapter 4 Removal Replacement and Adjustment Procedures CarePorter Cart Service Manual man239 Page 4 15 4 Adjustment No adjustment is required for the TPM...

Страница 79: ...mponent damage CAUTION Place the removed P C boards in antistatic protective bags for shipping and storage Equipment damage can occur See P C Boards on page 6 4 for additional information Removal 1 Pl...

Страница 80: ...4 Figure 4 5 Line Voltage Fuse Location 6 Remove the line voltage fuse C from the fuse housing B Replacement 1 Install a 5 A slo blo fuse C into the fuse housing B 2 Install the fuse cap 3 Using the...

Страница 81: ...so could result in component damage CAUTION Place the removed P C boards in antistatic protective bags for shipping and storage Equipment damage can occur See P C Boards on page 6 4 for additional in...

Страница 82: ...head screwdriver remove the four screws E that secure the printed circuit board cover F to the shelf carriage weldment C 8 Remove the printed circuit board cover F from the CarePorter Cart D 9 Locate...

Страница 83: ...pter 4 Removal Replacement and Adjustment Procedures Page 4 20 CarePorter Cart Service Manual man239 NOTE The replacement fuse must be the correct fuse that is specified Adjustment No adjustment is re...

Страница 84: ...damage 1 Place the On Standby switch to the Standby position SHOCK HAZARD To minimize the risk of electrical shock or damage to equipment disconnect all electrical power to the CarePorter Cart before...

Страница 85: ...ure the duplex receptacle D to the device mount weldment E 8 Pull the duplex receptacle D out of the opening in the device mount weldment E 9 Using the screwdriver loosen the terminal screws G holding...

Страница 86: ...ment E 4 Using the phillips head screwdriver install the two screws C that secure the duplex receptacle D to the device mount weldment E 5 Cover the duplex receptacle faceplate B 6 Using the phillips...

Страница 87: ...result in equipment damage 1 Place the On Standby switch to the Standby position SHOCK HAZARD To minimize the risk of electrical shock or damage to equipment disconnect all electrical power to the Ca...

Страница 88: ...n the device mount weldment D 7 Disconnect the three color coded wires E from the rocker switch C 8 Note the color orientation and location of the color coded wires E 9 Depress the lock tabs F on the...

Страница 89: ...ipment damage 1 Place the On Standby switch to the Standby position SHOCK HAZARD To minimize the risk of electrical shock or damage to equipment disconnect all electrical power to the CarePorter Cart...

Страница 90: ...ustment Procedures CarePorter Cart Service Manual man239 Page 4 27 4 Figure 4 9 TPM Cover Plate Removal 6 Remove the TPM cover plate B from the CarePorter Cart C 7 Disconnect the wires D from the dama...

Страница 91: ...res D NOTE Note the orientation of the breakers to ensure proper positioning during the replacement procedure 9 Depress and squeeze the lock tabs F on both sides of the breaker switch E 10 Push out an...

Страница 92: ...damage 1 Place the On Standby switch to the Standby position SHOCK HAZARD To minimize the risk of electrical shock or damage to equipment disconnect all electrical power to the CarePorter Cart before...

Страница 93: ...e simplex receptacle D to the device mount weldment E 8 Pull the simplex receptacle D out of the opening in the device mount weldment E 9 Using the screwdriver loosen the terminal screws G holding the...

Страница 94: ...the phillips head screwdriver install the two screws C that secure the simplex receptacle D to the device mount weldment E 5 Position the simplex receptacle faceplate B over the simplex receptacle 6 U...

Страница 95: ...revent component damage CAUTION Wear an antistatic strap when handling electronic components Failure to do so could result in component damage CAUTION Place the removed P C boards in antistatic protec...

Страница 96: ...4 33 Figure 4 12 TPM Display Board Removal 6 Carefully lift up the top cover assembly B to expose the TPM display board C 7 Carefully disconnect the TPM display cable D from the TPM display board C 8...

Страница 97: ...4 10 TPM Display Board Chapter 4 Removal Replacement and Adjustment Procedures Page 4 34 CarePorter Cart Service Manual man239 Adjustment No adjustment is required for the TPM display board C...

Страница 98: ...g electronic components Failure to do so could result in component damage CAUTION Place the removed P C boards in antistatic protective bags for shipping and storage Equipment damage can occur See P C...

Страница 99: ...ly B to expose the gas display board C 7 Carefully disconnect the gas display cable D from the gas display board C 8 Using the phillips head screwdriver remove the four screws E that secure the gas di...

Страница 100: ...onnect all electrical power to the CarePorter Cart before working on it Failure to do so could result in personal injury or equipment damage 2 Unplug the unit from its power source 3 Disconnect the ba...

Страница 101: ...of the new gas spring assembly B and apply pressure to the gas spring assembly B until the ball stud C snaps into the clip A 2 Repeat step 1 to install the other end of the gas spring assembly B onto...

Страница 102: ...pment damage 1 Place the On Standby switch to the Standby position WARNING Use proper lifting methods Failure to do so could result in personal injury or equipment damage 2 Unplug the unit from its po...

Страница 103: ...age 4 40 CarePorter Cart Service Manual man239 Figure 4 15 Caster Location 6 Remove the caster B from the base weldment D Replacement To install the replacement caster B reverse the removal procedure...

Страница 104: ...r to procedure 4 1 4 Set the brake casters to the brake position 5 Using the phillips head screwdriver remove the four screws that secure the TPM cover 6 Set the four screws and TPM cover aside 7 Usin...

Страница 105: ...4 14 Power Cord Plug Assembly Chapter 4 Removal Replacement and Adjustment Procedures Page 4 42 CarePorter Cart Service Manual man239 Adjustment No adjustment is required for the power cord assembly...

Страница 106: ...to prevent component damage CAUTION Wear an antistatic strap when handling electronic components Failure to do so could result in component damage CAUTION Place the removed P C boards in antistatic pr...

Страница 107: ...he TPM display board C and gas display board O 7 Disconnect the TPM display cable D from the TPM display board C 8 Disconnect the gas display cable E from the gas display board O 9 Remove the top cove...

Страница 108: ...4 45 4 12 Remove the bulkhead stabilizer weldment H from the CarePorter Cart F 13 Using the 2 phillips head screwdriver remove the self tapping screw P that secures the green ground wire Q to the hol...

Страница 109: ...Using the 5 32 hex key allen wrench remove the four screws K that secure the IV pole L to the correlating vertical column J 15 Remove the IV pole L from the CarePorter Cart F 16 Using the screwdriver...

Страница 110: ...ole arm assembly may cause handling problems Personal injury or equipment damage could occur Removal 1 Place the On Standby switch to the Standby position SHOCK HAZARD To minimize the risk of electric...

Страница 111: ...on socket head cap screws C from the threaded holes K that secure the upper hinge J of the IV arm pole assembly A to the upper mounting track H 7 Using the 5 32 hex key allen wrench remove the two but...

Страница 112: ...upper mounting track H until the threaded holes K line up with the hole pattern in the upper hinge J of the IV arm pole assembly A 4 Using the 5 32 hex key allen wrench install the two button socket...

Страница 113: ...7 lb 0 80 1 92 N m IV Pole Clutch Assembly 1 Using the adjustable wrench loosen the jam nut C on the IV pole clutch assembly D 2 Using the ratchet and 6 mm allen wrench bit loosen the socket set screw...

Страница 114: ...off and disconnect the oxygen supply A fire and explosion hazard exists when performing cleaning and or maintenance procedures in an oxygen enriched environment Failure to disconnect the oxygen supply...

Страница 115: ...eplacement and Adjustment Procedures Page 4 52 CarePorter Cart Service Manual man239 Replacement To install the replacement oxygen manifold assembly reverse the removal procedure Adjustment No adjustm...

Страница 116: ...off and disconnect the medical air supply A fire and explosion hazard exists when performing cleaning and maintenance procedures in an oxygen enriched environment Failure to disconnect the medical ai...

Страница 117: ...eplacement and Adjustment Procedures Page 4 54 CarePorter Cart Service Manual man239 Replacement To install the replacement air manifold assembly B reverse the removal procedure Adjustment No adjustme...

Страница 118: ...ace the On Standby switch to the Standby position SHOCK HAZARD To minimize the risk of electrical shock or damage to equipment disconnect all electrical power to the CarePorter Cart before working on...

Страница 119: ...D from the TPM display board C 8 Disconnect the gas display cable E from the gas display board O 9 Remove the top cover assembly B from the CarePorter Cart F 10 Using the phillips head screwdriver re...

Страница 120: ...21 on page 4 57 Figure 4 21 Panel Removal 14 Remove the front panel wire cover L from the CarePorter Cart F 15 Using the phillips head screwdriver remove the screw N that secures the wire clamp P to t...

Страница 121: ...4 19 Motor Assembly Chapter 4 Removal Replacement and Adjustment Procedures Page 4 58 CarePorter Cart Service Manual man239 Figure 4 22 Motor Assembly Removal m239_076...

Страница 122: ...Using the phillips head screwdriver remove the four screws AB that secure the shelf cover AC to the shelf carriage weldment U 21 Using the phillips head screwdriver remove the four screws AD that secu...

Страница 123: ...injury or equipment damage 2 Use the gear alignment tool to align the gears during installation Ensure that the gears are parallel to mesh properly WARNING Ensure that there is sufficient backlash in...

Страница 124: ...al 1 Set the brake casters to the brake position 2 Using the box knife make a relief cut on the side push handle cover 3 Grasp and pull the side push handle cover A outward and away from the CarePorte...

Страница 125: ...e 4 62 CarePorter Cart Service Manual man239 4 Remove the side push handle cover A from the bulkhead stabilizer weldment C Replacement To install the replacement side push handle cover A reverse the r...

Страница 126: ...ter Cart Assembly Sheet 3 of 4 5 16 CarePorter Cart Assembly Sheet 4 of 4 5 20 Base Assembly 5 22 Motorized Shelf Assembly 5 24 Device Mount Assemblies 5 28 IV Arm Pole Assemblies 5 30 Top Cover Assem...

Страница 127: ...239 Bed Attachment Kit for Century CC EFICA CC Dynamic Air Therapy Unit P301001 5 41 Bed Attachment Kit for GPS Procedural Stretcher P301101 5 42 Bed Attachment Kit for TotalCare Bed System P301201 5...

Страница 128: ...el number serial number and description of problem A qualified specialist will provide via telephone United States and Canada or FAX Outside the United States and Canada troubleshooting assistance for...

Страница 129: ...Warranty Chapter 5 Parts List Page 5 4 CarePorter Cart Service Manual man239 NOTES...

Страница 130: ...art number s you require Find the product number and serial number on the product identification label A see figure 5 1 on page 5 5 Figure 5 1 Product Identification Label Location Call Hill Rom Techn...

Страница 131: ...ound unless specified Address all inquiries to ATTN TECHNICAL SUPPORT PARTS HILL ROM INC 1069 STATE ROUTE 46 E BATESVILLE IN 47006 9167 Address all return goods to ATTN SERVICE STORES DISTRIBUTION CEN...

Страница 132: ...show the full selling price only for internal use at Hill Rom Do not confuse this price with your price Do not return any parts without an RMA number When parts products have been requested to be retu...

Страница 133: ...ts Part Number Quantity Description 5948903 3000 2 Caster total lock 5948901 3000 2 Caster swivel 203120 3000 5 Fuse 5A 59794 3000 1 Assembly CarePorter control board 59857 3000 2 Grip side handle 203...

Страница 134: ...Recommended Spare Parts Chapter 5 Parts List CarePorter Cart Service Manual man239 Page 5 9 5 NOTES...

Страница 135: ...arePorter Cart Assembly Sheet 1 of 4 Chapter 5 Parts List Page 5 10 CarePorter Cart Service Manual man239 CarePorter Cart Assembly Sheet 1 of 4 Figure 5 2 CarePorter Cart Assembly Sheet 1 of 4 m239_02...

Страница 136: ...000 8 Screw 4 20339101 3000 1 Air fitting assembly US 5 20339201 3000 1 Oxygen fitting assembly US 6 59979 3000 1 PCB cover 7 203375 3000 1 Warning label PCB cover 8 393 3000 37 Screw 9 20307301 3000...

Страница 137: ...arePorter Cart Assembly Sheet 2 of 4 Chapter 5 Parts List Page 5 12 CarePorter Cart Service Manual man239 CarePorter Cart Assembly Sheet 2 of 4 Figure 5 3 CarePorter Cart Assembly Sheet 2 of 4 m239_02...

Страница 138: ...1 Wire clamp 12 20365302 3000 2 Bottle support cover green 13 59969 3000 1 Raceway low voltage 14 52555 03 3000 1 Screw 15 203789 3000 1 Seal wire cover 16 52555 03 3000 1 Screw 17 203051 3000 1 Cabl...

Страница 139: ...00 1 Mounting bracket assembly handle rh 38 5966002 3000 12 SBHCS 1 4 20 x 0 625 UNRC 3A 39 59958 3000 2 SHSS 0 312 x 0 250 40 203003 3000 1 Push handle dipped 41 55792 3000 2 Locknut 42 59650 3000 4...

Страница 140: ...CarePorter Cart Assembly Sheet 2 of 4 Chapter 5 Parts List CarePorter Cart Service Manual man239 Page 5 15 5 NOTES...

Страница 141: ...arePorter Cart Assembly Sheet 3 of 4 Chapter 5 Parts List Page 5 16 CarePorter Cart Service Manual man239 CarePorter Cart Assembly Sheet 3 of 4 Figure 5 4 CarePorter Cart Assembly Sheet 3 of 4 m239_02...

Страница 142: ...ssembly latch lh 11 5993301 3000 1 Gear rack motorized shelf rh 12 203333 3000 2 Internal tooth retainer 0 437 13 203145 3000 1 Weldment front panel 14 203143 3000 2 Assembly limit switch magnet 15 59...

Страница 143: ...r Cart Assembly Sheet 3 of 4 Chapter 5 Parts List Page 5 18 CarePorter Cart Service Manual man239 32 5992302 3000 2 Cover extrusion access rh 33 203834 3000 4 Seal Item Number Part Number Quantity Des...

Страница 144: ...CarePorter Cart Assembly Sheet 3 of 4 Chapter 5 Parts List CarePorter Cart Service Manual man239 Page 5 19 5 NOTES...

Страница 145: ...arePorter Cart Assembly Sheet 4 of 4 Chapter 5 Parts List Page 5 20 CarePorter Cart Service Manual man239 CarePorter Cart Assembly Sheet 4 of 4 Figure 5 5 CarePorter Cart Assembly Sheet 4 of 4 m239_07...

Страница 146: ...B 6 203759 3000 1 Cover cable access 7 203120 3000 1 Fuse 5A 8 5949401 3000 1 Fuse holder high current 9 20311902 3000 1 Circuit breaker 12 amp 10 20311901 3000 1 Circuit breaker 3 5 amp 11 203680 30...

Страница 147: ...Base Assembly Chapter 5 Parts List Page 5 22 CarePorter Cart Service Manual man239 Base Assembly Figure 5 6 Base Assembly m239_030...

Страница 148: ...0 1 Extension spring 10 20361102 3000 1 Pedal assembly RH 11 203636 3000 2 Label rear leg release 12 59489 01 3000 2 Caster swivel 13 59488 3000 4 Cap light neutral 14 203616 3000 4 Pin spring 0 156 d...

Страница 149: ...Motorized Shelf Assembly Chapter 5 Parts List Page 5 24 CarePorter Cart Service Manual man239 Motorized Shelf Assembly Figure 5 7 Motorized Shelf Assembly m239_031...

Страница 150: ...829 3000 1 Wire assembly 13 393 3000 6 Screw 14 59978 3000 2 Cover shelf mount 15 55556 3000 2 Screw 10 16 pan head 16 57033 3000 3 Keps nut 17 59495 3000 2 Spur gear 16DP 4OT 1 2 face 18 5950602 3000...

Страница 151: ...odruff key 303 35 59942 3000 1 Strain relief angle 36 59943 3000 1 Bushing sleeve 1 5 x 1 75 x 1 5 37 59944 3000 1 Washer 2 0 OD x 1 5 ID 38 59945 3000 1 Snap ring 1 50 39 59973 3000 1 Shelf carriage...

Страница 152: ...Motorized Shelf Assembly Chapter 5 Parts List CarePorter Cart Service Manual man239 Page 5 27 5 NOTES...

Страница 153: ...Device Mount Assemblies Chapter 5 Parts List Page 5 28 CarePorter Cart Service Manual man239 Device Mount Assemblies Figure 5 8 Device Mount Assembly Left Hand Shown m239_032...

Страница 154: ...switch 6 203218 3000 2 Label shelf switch 7 50590 3000 20 Screw 8 203111 3000 2 Switch rocker 9 16115 3000 16 Screw 10 203406 3000 6 Faceplate duplex CarePorter 11 203181 3000 2 Label battery power 1...

Страница 155: ...IV Arm Pole Assemblies Chapter 5 Parts List Page 5 30 CarePorter Cart Service Manual man239 IV Arm Pole Assemblies Figure 5 9 IV Arm Pole Assembly Left Hand Shown m239_033...

Страница 156: ...IV arm plated 10 59530 3000 2 Friction disc IV pole 11 59528 3000 2 Friction plunger IV pole 12 59947 3000 4 Bearing flanged 0 75 x 0 875 x 0 75 13 59883 3000 4 Bearing flanged 0 375 x 0 500 x 0 5 14...

Страница 157: ...man239 Top Cover Assembly Figure 5 10 Top Cover Assembly Table 5 10 Top Cover Assembly Item Number Part Number Quantity Description 1 59864 3000 1 TPM display 2 393 3000 8 Screw 3 59849 3000 1 Column...

Страница 158: ...5 11 Ambu Bag Mount Table 5 11 Ambu Bag Mount Item Number Part Number Quantity Description 1 203231 3000 1 Knob 4 prong 3 8 16 2 203230 3000 1 Universal pole holder 3 5966001 3000 4 Socket button head...

Страница 159: ...Equipment Shelf P300101 Item Number Part Number Quantity Description 1 203319 3000 1 Bracket weldment vent display 2 203421 3000 1 Snap ring 5 8 3 203320 3000 2 Bushing flange 0 625 x 0 75 x 0 5 L 4...

Страница 160: ...nnett P300301 Item Number Part Number Quantity Description 1 25820 3000 3 Screw 2 53913 3000 1 Knob assembly 3 57706 3000 3 Nut 6 32 nylock 4 203319 3000 1 Bracket weldment vent display 5 203320 3000...

Страница 161: ...ure 5 14 Vent Display Mount Siemens P300302 Table 5 14 Vent Display Mount Siemens P300302 Item Number Part Number Quantity Description 1 53913 3000 1 Knob assembly 2 203421 3000 1 Snap ring 5 8 3 2033...

Страница 162: ...ervice Manual man239 Page 5 37 5 Blender Bracket P300401 Figure 5 15 Blender Bracket P300401 Table 5 15 Blender Bracket P300401 Item Number Part Number Quantity Description 1 203197 3000 1 Finish plug...

Страница 163: ...39 Humidifier Bracket Concha 3 P300501 Figure 5 16 Humidifier Bracket Concha 3 P300501 Table 5 16 Humidifier Bracket Concha 3 P300501 Item Number Part Number Quantity Description 1 55792 3000 2 Locknu...

Страница 164: ...9 Page 5 39 5 Humidifier Bracket Fisher Paykel P300502 Figure 5 17 Humidifier Bracket Fisher Paykel P300502 Table 5 17 Humidifier Bracket Fisher Paykel P300502 Item Number Part Number Quantity Descrip...

Страница 165: ...Bed P300701 Table 5 18 Bed Attachment Kit for Advance Series Bed P300701 Item Number Part Number Quantity Description 1 20300801 3000 1 Mounting plate assembly left side 2 20300802 3000 1 Mounting pl...

Страница 166: ...y CC EFICA CC Dynamic Air Therapy Unit P301001 Table 5 19 Bed Attachment Kit for Century CC EFICA CC Dynamic Air Therapy Unit P301001 Item Number Part Number Quantity Description 1 20302601 3000 1 Mou...

Страница 167: ...PS Procedural Stretcher P301101 Table 5 20 Bed Attachment Kit for GPS Procedural Stretcher P301101 Item Number Part Number Quantity Description 1 203030 3000 1 Mounting bracket assembly 2 59984 3000 2...

Страница 168: ...ystem P301201 Table 5 21 Bed Attachment Kit for TotalCare Bed System P301201 Item Number Part Number Quantity Description 1 20308001 3000 1 Mounting bracket assembly left side 2 20308002 3000 1 Mounti...

Страница 169: ...r Series Stretcher P301301 Chapter 5 Parts List Page 5 44 CarePorter Cart Service Manual man239 Bed Attachment Kit for TranStar Series Stretcher P301301 Figure 5 22 Bed Attachment Kit for TranStar Ser...

Страница 170: ...3000 1 Latch guide assembly right side 3 203023 3000 2 Strike slide tube assembly 4 203017 3000 2 Clamp latch 5 59984 3000 2 Strike pin bed latch 6 203021 3000 2 Stop pin latch 7 203024 3000 2 Spring...

Страница 171: ...Bed Attachment Kit for TranStar Series Stretcher P301301 Chapter 5 Parts List Page 5 46 CarePorter Cart Service Manual man239 NOTES...

Страница 172: ...4 Lubrication Requirements 6 5 Preventive Maintenance 6 6 Preventive Maintenance Schedule 6 7 Preventive Maintenance Checklist 6 9 Century CC Effica CC Dynamic Air Therapy Unit Attachment Bracket P N...

Страница 173: ...eneral Procedures Page 6 2 CarePorter Cart Service Manual man239 Transport Power Module Battery Pack 6 21 Warning Placard 6 24 Ambu Bag Basket 6 25 Removal 6 26 Adjustment 6 26 Tool and Supply Require...

Страница 174: ...ment damage could occur CAUTION Do not use harsh cleaners solvents or detergents Equipment damage could occur General Cleaning Clean the unit with a lightly dampened cloth and ordinary disinfectants D...

Страница 175: ...followed when servicing P C boards Mishandling can cause damage to the P C boards shorten their service life and result in bed malfunctions The following rules for handling should always be observed W...

Страница 176: ...r Cart Service Manual man239 Page 6 5 6 Lubrication Requirements WARNING Follow the product manufacturer s instructions Failure to do so could result in personal injury or equipment damage CAUTION Do...

Страница 177: ...PM and testing not only meet JCAHO requirements but will help ensure a long operative life for the CarePorter Cart PM will minimize downtime due to excessive wear The following PM schedule guides the...

Страница 178: ...ashers for excessive wear or damage Replace if neces sary Power cord and plug Inspect the power cord and plug for cuts nicks excessive abra sion or breaks Replace if necessary refer to procedure 4 14...

Страница 179: ...ms Check the TPM alarms and TPM display LEDs for proper func tion and illumination Replace the TPM display board if necessary refer to procedure 4 10 Battery cable Inspect the battery cable from the T...

Страница 180: ...acles Electrical test Electrical switches Electrical wiring IV poles arms Power cord and plug Swivel casters Model Number Total lock casters Breaker switches Air system Gas manifold DISS connections G...

Страница 181: ...N P301001 Tools required 1 2 hex head wrench Adjustable wrench Ratchet 1 2 socket Hilow cylinder block P N 87V287S Installation This section describes how to install the CarePorter Cart bed attachmen...

Страница 182: ...t damage 1 Set the brake pedal to the brake position 2 Raise the bed to the high position using the hilow function Install the hilow cylinder safety block 3 Raise the head section to the high position...

Страница 183: ...ing the bumper tube assembly D to the weight frame assembly E 9 Remove the bumper tube assembly D 10 Using the 1 2 hex head wrench loosen the four bolts F that secure the two roller bumper assemblies...

Страница 184: ...ket H is oriented correctly by matching the bolt patterns 14 Using the ratchet and 1 2 socket install the bolts I and secure the bed attachment bracket H to the bed 15 Install the opposite bed attachm...

Страница 185: ...hment Bracket P N P301001 Chapter 6 General Procedures Page 6 14 CarePorter Cart Service Manual man239 Removal To remove the bed attachment bracket H reverse the installation procedure Adjustment No a...

Страница 186: ...ls required 1 2 hex head wrench Adjustable wrench Hilow cylinder block P N SA1658 Installation This section describes how to install the CarePorter Cart bed attachment kit A to the TotalCare Bed Syste...

Страница 187: ...al to the brake position 2 Using the hilow function raise the bed to the high position and install the hilow cylinder safety brace 3 Place the On Standby switch to the Standby position WARNING Unplug...

Страница 188: ...an239 Page 6 17 6 Figure 6 5 Roller Bumper Assembly Removal 7 Remove the bolts D lockwashers E and roller bumper assemblies C from the bed 8 Using the 1 2 hex head wrench and the adjustable wrench ins...

Страница 189: ...bracket I is oriented correctly by matching the bolt pattern 11 Install the opposite bed attachment kit A by performing step 6 through step 13 see figure 6 4 on page 6 15 12 Ensure that the bolts G an...

Страница 190: ...len wrench Installation This section describes how to install the IV pole assemblies A onto the CarePorter Cart V install the warning placard P install the Ambu bag basket Q and charge the Transport P...

Страница 191: ...rs marked orange of the CarePorter Cart V into the brake position see figure 6 8 on page 6 20 2 Remove the IV arm pole assemblies A from the shipping container Figure 6 8 IV Arm and Pole Assembly 3 Us...

Страница 192: ...the two button socket head cap screws C into the threaded holes K to secure the upper hinge J of the IV arm pole assembly A to the upper mounting track H located on the vertical column F 7 Tighten the...

Страница 193: ...days Failure to do so could result in equipment damage or loss of extended battery life NOTE The battery is shipped in a separate box attached to the packing pallet 1 Remove the TPM battery pack O fro...

Страница 194: ...result in personal injury or equipment damage d Ensure that no moisture is present before charging the TPM battery pack O e If moisture is present allow the unit to dry in a moisture free environment...

Страница 195: ...4 Verify the TPM battery pack O is charging properly by visually inspecting the TPM operation display AA Only the battery charge level LED should be active see figure 6 9 on page 6 22 Warning Placard...

Страница 196: ...screw S Ambu Bag Basket NOTE In case of a loss of battery power a resuscitator bag will be used to ventilate the patient The ambu bag carrier is supplied as a location to carry the resuscitator bag 1...

Страница 197: ...t Service Manual man239 Removal Reverse the installation procedure to remove the IV pole assembly A TPM battery pack O warning placard P and ambu bag basket Q Adjustment No adjustment is required for...

Страница 198: ...nut driver Phillips head screwdriver Needle nose pliers Antistatic electrostatic discharge strap Screwdriver Small screwdriver Allen wrench 6 15 cm block Adjustable wrench 1 2 hex head wrench Ratchet...

Страница 199: ...Tool and Supply Requirements Chapter 6 General Procedures Page 6 28 CarePorter Cart Service Manual man239 NOTES...

Страница 200: ...splay Mount Puritan Bennett P300301 7 6 Installation 7 6 Adjustment 7 7 Removal 7 7 Vent Display Mount Siemens P300302 7 8 Installation 7 8 Adjustment 7 9 Removal 7 9 Blender Bracket P300401 7 10 Inst...

Страница 201: ...Chapter 7 Accessories Page 7 2 CarePorter Cart Service Manual man239 Adjustment 7 14 Removal 7 15 Infusion Support System ISS Transfer Pole P158 7 16 Installation 7 16 Adjustment 7 17 Removal 7 17...

Страница 202: ...ies see table 7 1 on page 7 3 Table 7 1 Accessories List Product Number Description P300101 Monitor equipment shelf P300301 Vent display mount Puritan Bennet P300302 Vent display mount Siemens P300401...

Страница 203: ...ontainer 2 Set the brake steer casters to the brake position WARNING Ensure the bracket weldment is fully seated into the ISS socket before using the monitor equipment shelf Failure to do so could res...

Страница 204: ...CarePorter Cart Service Manual man239 Page 7 5 7 Adjustment Orient the monitor equipment shelf D to the desired position and tighten the knob assembly E Removal To remove the monitor equipment shelf...

Страница 205: ...ontainer 2 Set the brake steer casters to the brake position WARNING Ensure the bracket weldment is fully seated into the ISS socket before using the ventilator mount Failure to do so could result in...

Страница 206: ...Accessories CarePorter Cart Service Manual man239 Page 7 7 7 Adjustment Turn the ventilator mount D to the desired position and tighten the knob assembly Removal To remove the ventilator mount D from...

Страница 207: ...2 Set the brake steer casters to the brake position WARNING Ensure the bracket weldment is fully seated into the ISS socket before using the ventilator mount Failure to do so could result in personal...

Страница 208: ...sories CarePorter Cart Service Manual man239 Page 7 9 7 Adjustment Orient the ventilator mount D to the desired position and tighten the knob assembly E Removal Reverse the installation procedure to r...

Страница 209: ...pping container 2 Set the brake steer casters to the brake position 3 Using the ratchet and 7 16 socket install the two screws A two lockwashers B and secure the blender bracket C to the shelf mount w...

Страница 210: ...7 4 Blender Bracket P300401 Chapter 7 Accessories CarePorter Cart Service Manual man239 Page 7 11 7 Removal To remove the blender bracket C from the CarePorter Cart reverse the installation procedure...

Страница 211: ...racket from the shipping container 2 Set the brake steer casters to the brake position 3 Using the adjustable wrench and 7 16 wrench install the two hex head screws A two nylock hex nuts B and secure...

Страница 212: ...hapter 7 Accessories CarePorter Cart Service Manual man239 Page 7 13 7 Adjustment No adjustment is required for the humidifier bracket C Removal To remove the humidifier bracket C from the CarePorter...

Страница 213: ...m the shipping container 2 Set the brake steer casters to the brake position 3 Using the ratchet and 7 16 socket install the two screws A two lockwashers B and secure the humidifier bracket C to the s...

Страница 214: ...fier Bracket Fisher Paykel P300502 Chapter 7 Accessories CarePorter Cart Service Manual man239 Page 7 15 7 Removal To remove the humidifier bracket C from the CarePorter Cart reverse the installation...

Страница 215: ...Transfer Pole P158 Tools required None The ISS transfer pole mounts in any of the two ISS sockets located at the top each column on the CarePorter Cart Installation 1 Insert the ISS transfer pole A in...

Страница 216: ...A turn the black collar D counterclockwise and manually raise the upper section of the pole 2 Lock the pole in place by turning the black collar D clockwise until it stops 3 To lower the ISS transfer...

Страница 217: ...7 7 Infusion Support System ISS Transfer Pole P158 Chapter 7 Accessories Page 7 18 CarePorter Cart Service Manual man239 NOTES...

Страница 218: ...Column Wiring Diagram Back to Chapter 3...

Страница 219: ...Base Wiring Diagram Back to Chapter 3...

Страница 220: ...Ventilator Shelf Wiring Diagram Back to Chapter 3...

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